1. Field of the Invention
This invention is directed to a retail merchandise display unit that can be used to display and store merchandise in the form of individual items that will be removed from the shelves forming the retail display unit. More particularly, this invention is directed to a refrigerated retail display unit or chiller that can replace a standard shelving unit without disturbing standard retail shelving sections that would remain on either side of the refrigerated retail display unit.
2. Description of the Prior Art
Merchandise is commonly displayed and stored on shelves. Spring loaded pusher systems are also mounted on the shelves to push items in different rows forward when the item at the front of a particular row is removed. These conventional displays are typically used with items that can be displayed and stored at room temperature. In some cases, new and different premium items, which may compete with or be superior to the standard item, may require special storage conditions. For example it may be necessary to maintain these items at temperatures that are lower than room temperature. Thus refrigeration or chiller equipment must be employed.
However, since the premium refrigerated items may be competitive with the standard items that require no special storage, a retailer or a product manufacturer may wish to display these items with standard items. Small cabinet mounted refrigeration units or countertop refrigerated or chiller units have been employed. However, these smaller units do not provide significant display space. A larger refrigeration unit or chiller could display more product, but if it is substituted for a standard display unit or section, it may not be cost effective unless the new refrigeration unit is capable of storing a large number of items in an available display space. Furthermore, the overall dimensions of such a unit will need to be similar to standard display sections if they are to be interchangeable.
One problem with prior are shelf display systems 100, such as that shown in
According to one aspect of this invention, a shelf assembly is used to store and display merchandise. This shelf assembly includes a pair of side brackets mountable on a frame. Each side bracket includes glide members on an interior surface. A shelf subassembly is positioned between and supported by the pair of side brackets. Each shelf assembly includes outwardly facing slide channels extending along the side of each shelf subassembly. The glide members on the side brackets are received within the slide channels so that the shelf subassembly can travel fore and aft relative to the pair of side brackets as the glide members ride within the slide channels.
The glide members are pivotally secured to the side bracket on which it is mounted. Movement of the shelf subassembly to an extended position imparts rotation to the glide members while the glide members remain within the slide channels. The shelf subassembly will then tilt, due to gravity, relative to the side brackets when in this extended position.
A retail product display and storage assembly according to another aspect of this invention is used in a refrigerated compartment. This assembly includes a plurality of sliding shelves, stacked one above the other on multiple levels. A squared frame can be positioned in the refrigerated compartment. The frame includes four upright frame corner posts that form squared vertical reference lines not solely dependent upon interior surfaces of the refrigerated compartment. Side brackets are each secured to a rear frame corner post and a front frame corner post on one side of the frame. Two side brackets on the same level, one on each side of the frame, are held in position by the frame corner posts to form a planar path along which the sliding shelves will slide between a retracted and an extended position. Glide members on the side brackets are received in side channels on the shelves to allow the shelves to slide between the retracted to the extended positions.
This invention also can comprise a strapless merchandise assembly for displaying and storing merchandise and providing an item storage volume equal to a large percentage of available display space. This assembly includes a plurality of slidable and tiltable shelves. Each shelf is mountable between two side brackets. These side brackets are independently held in fixed positions. Each shelf is mounted between pairs of side brackets, without straps extending laterally between side brackets forming a pair of side brackets either above or below each shelf. Each shelf slides relative to the pair of side brackets on which it is mounted between retracted and extended positions. Each shelf tilts relative to the pair of side brackets on which it is mounted only when the shelf is in the extended position. Each shelf has a channel on each side receiving glide members mounted on each side bracket. Each shelf slides along a planar path relative to the pair of side brackets on which it is mounted between the retracted and extended positions. Each glide member tilts when the shelf reaches the extended position so that the shelf will tilt due to gravity. The extended position at which each shelf tilts is dependent upon distribution of weight of items stored on that shelf. Each shelf is free to tilt without obstruction of items stored on the shelf by straps above and below the shelf so that shelves can be positioned relatively close together to increase the percentage of item storage volume relative to display space.
For normal construction, the interior surfaces 12 of a refrigerated compartment 10 do not exhibit the dimensional tolerances that will allow the shelves 40 to be mounted directly to the refrigerated unit or to the walls of the refrigerated compartment 10 while achieving the same storage and product density while allowing smooth operation of the shelves 40. This is believed to be due to the need to insulate the refrigerated compartment 10, which results in the need for large clearances in a standard refrigerated compartment. The mounting frame 30 can be positioned in the refrigerated compartment 10, close to the interior surfaces 12, and then be leveled or squared independent of the contour of the refrigerated compartment interior surfaces 12. This squared frame 30 will then properly position the shelf subassembly 20 and its components for reliable movement of the shelves 40, while utilizing a large percentage of the available refrigerated storage space for the items 8 themselves. In the embodiment depicted herein the four corner posts 32 and 34 are connected by braces 36 so that the entire frame 30 remains fairly rigid. However the important aspect of this frame is that the corner posts 32 and 34 remain square. In alternate embodiments these corner posts could be assembled individually or in pairs and then oriented so the posts 32 and 34 would be square forming true vertical reference lines.
The mounting frame 30 can be inserted through the front door 14 of the refrigerator or chiller, and leveled or squared once inside the refrigerated compartment. The shelves 40 can then be mounted on the mounting frame 30, which includes two front corner posts 32 and two rear corner posts 34. Corner posts 32 and 34 are connected by frame braces 36 and by a frame base 38. The braces 36 and the base 38 are located on the periphery of the mounting frame 30, which does not include any straps extending between the sides of the mounting frame 30 within the periphery of the mounting frame 30. The absence of these straps eliminates interference with the shelves 40 and items 8 stored thereon during movement between an retracted position, in which the shelf is fully inserted, and an extended position. Furthermore, the absence of any straps extending over or above the shelves 40 prevents interference when the shelves 40, and the items 8 stored thereon, are tilted, when the shelf 40 is in an extended position. The absence of straps means the less vertical spacing is necessary between shelf levels 22, thus increasing item storage volume. In the preferred embodiment, the mounting frame 30 is fabricated from metal members to provide sufficient rigidity to this structure. Furthermore, the absence of straps extending over the shelves 40 or between side brackets 50 means that the side brackets 50 can be positioned at virtually any point along the corner posts 32 and 34. Thus the side brackets 50 and the shelves riding thereon can be positioned as a function of the size of the items or product to be stored thereon.
The individual shelves 40 are supported on the mounting frame 30 by side or knife brackets 50. Knife brackets 50 will engage each shelf 40 on opposite sides. A number of knife brackets 50 equal to the number of shelf levels 22 will be mounted on opposite sides of the mounting frame 30. Each side or knife bracket 50 has a front portion or end 52 attached to a front frame corner post 32 and a rear portion or end 54 attached to a rear frame corner post 34. As shown in
Two arcuate slots 60 extend through the upright bracket section 56 adjacent the front end 52. These arcuate slots 60 are of different lengths, with the forward slot 60 being shorter than the rearward slot 60, although it should be noticed that these arcuate slots 60 subtend a common angle measured relative to an opening 86, which will form a pivot point for a glide member 70 that will be mounted on each side bracket 50, as will be subsequently discussed in greater detail.
The bracket mounting piece 66 includes three rearwardly extending, but downwardly facing hooks 62. These hooks 62 are insertable into openings 35, shown in
Each shelf 40 includes metal side or slide channels 42 forming the sides of the shelf 40. These channels are joined at the front and rear by lateral supports 44 and 46 to form a rigid member. The side channels 42 have a U-shaped cross section and each channel 42 opens outwardly. The side channels 42 are dimensioned to receive a single glide member 70 as the shelf 40 moves between a retracted and extended position. The lower lip of each channel 42 will be positioned between the glide member 70 and the lower flange 58 on the side bracket 50.
Glide member 70 comprise one piece members which preferably are fabricated from a plastic that will provide sufficient lubricity to allow the glide member to slide within the shelf side channel 42 with little friction. These glide members 70 can also be referred to as slide members since slide or guide in the side channels 42. Glide members 70 are mounted adjacent the front end 52 of each side bracket 50 to the interior surface of the upright bracelet section 56. The glide members 72 will fit within a corresponding side channel 42 on a shelf 40. As the shelf 40 moves from a rear, retracted position, the glide members 72 will move along a straight path allowing the shelf to move in a straight line along a planar path. The shelf 40 will tilt as it reaches its extended position because the glide members, supporting the shelf 40, will pivot relative to the side bracket 50 on which it is mounted. Each glide member 70 is mounted to a side bracket 50 by a pivot pin 84 that extends from the front housing end 78 into a pivot opening 86 on the side bracket 50. As the shelf 40, with items of merchandise 8 stored thereon, moves forward it will ultimately reach a point where the center of gravity of the loaded shelf 40 moves past the axis formed by the pivot pin 84, and then gravity acting upon the loaded shelf 40 will cause the two glide members 70 supporting it to rotate about this axis of rotation, thus allowing the loaded shelf to tilt to the position shown in
The glide member 70 extends rearwardly from the front pivot pin 84. Pins 88 extend beyond the inner surface of the glide members 70. As can be seen in
This strapless shelf assembly can employ a conventional pusher subassembly 90 for storing the merchandise items in parallel rows. The representative embodiment of a pusher subassembly 90 includes a pusher track 92 that can be mounted on a front strip 91 and a rear strip 93. Mounting strips 91 and 93 can be secured respectively to the front and rear lateral shelf supports 44 and 46. A tape or an adhesive can be employed. In the representative embodiment shown herein, the individual tracks 92 are snapped into place in the front and rear strips 91 and 93. Dividers 98 are also snapped into the strips 91 and 93 between the tracks 92. A pusher 94 spring loaded by a coil spring 96 is mounted on each track, and the spring loaded pusher 94 will bias or push items in front of the pusher 94 toward the front of the shelf 40 so that as a front item 8 is removed those behind it are urged forward so that items in all rows are readily accessible. The pusher subassembly 90 depicted herein is merely representative and this invention is suitable for use with other conventional pusher systems. For example, the pusher system could employ one-piece components with multiple tracks. Pusher systems similar to the representative embodiment depicted herein are discussed in greater detail in U.S. Pat. No. 7,201,281, which is incorporated by reference herein. The representative embodiment also shows a pusher system in which the larger frontal surface of the item faces forward. Another pusher system in which the items are positioned with narrower sides facing forward and which is also suitable for use in this invention, is shown in US Provisional Patent Application (Attorney's Docket Number 11034) filed Sep. 30, 2011 by Brian Welker and Greg Isaacs and entitled System for Advancing Merchandise in Different Orientations, which application is incorporated herein by reference.
The items 8 depicted herein are disk shaped. It should be understood however that the items with which this invention can be employed can have other shapes. For example, this invention is especially suited for rectangular items or packages. This invention is also suited for applications in which the height of the various items can be different, and this invention can even be employed in situations in which the height of items in different rows of the same shelf may be different. It should also be understood that this shelving system can be employed with room temperature displays as well as displays in which the items may maintained at an elevated temperature or subject to other restrictions.
In an alternate embodiment the single piece glide members 70, which merely slide along channels 42 without rotation, could be replaced by a member having wheels or rollers that rotate relative to a housing in which they are located. Thus the term glide members is not limited to bearing members that merely translate or slide without rotation.
This application claims the benefit of prior co-pending U.S. Provisional Patent Application Ser. No. 61/626,844 filed on Oct. 4, 2011.