The present invention relates to a sliding bearing that supports a frame and a frame rotation shaft rotatably with respect to each other by fitting and fixing a bearing outer peripheral surface-side part to the frame and fitting and press-fitting the frame rotation shaft into a bearing inner peripheral surface-side part. In particular, the present invention relates to an automobile seat frame sliding bearing.
Conventionally, as an automobile sliding bearing, there is a known sliding bearing in which a bearing alloy layer is provided on a back metal, a large number of annular grooves extending in the circumferential direction are formed in the axial direction on an inner peripheral surface of this bearing alloy layer, and a portion between the annular grooves adjacent to each other in the axial direction is a mountain portion extending in the circumferential direction (for example, Patent Literature 1).
Patent Literature 1: JP 2795306B (in particular, see [0006] and FIG. 1)
However, the conventional sliding bearing described above has a structure in which the mountain portion is made of metal. Thus, for example, in a case where the sliding bearing is used in a seat frame of an automobile seat, there are a problem in which pressing force against a frame rotation shaft fitted and press-fitted into an inner periphery is excessive and hence friction resistance at the time of rotating the frame rotation shaft fitted and press-fitted into the inner periphery for adjusting a position and a posture of the seat becomes excessive, and a problem in which due to plastic deformation of the metal mountain portion, a gap is generated between the mountain portion and the frame rotation shaft and hence looseness is generated in the automobile seat.
The present invention is to address the aforementioned problems of the prior art. That is, an object of the present invention is to provide a sliding bearing in which generation of looseness is avoided in a frame and friction resistance between the sliding bearing and a frame rotation shaft is decreased to reduce a power load at the time of adjusting a relative position and a posture by a motor or a manual operation.
In order to address the above-described problems, a first aspect of the present invention provides a sliding bearing including a bearing outer peripheral surface and a bearing inner peripheral surface, the sliding bearing that supports a frame and a frame rotation shaft rotatably with respect to each other by fitting and fixing a bearing outer peripheral surface-side part to the frame and fitting and press-fitting the frame rotation shaft into a bearing inner peripheral surface-side part, wherein at least the bearing inner peripheral surface among the bearing outer peripheral surface and the bearing inner peripheral surface is formed by a resin layer, and the bearing inner peripheral surface has a projected and recessed shape including a projected contact portion to be brought into contact with the frame rotation shaft, and a recessed non-contact portion to be not brought into contact with the frame rotation shaft but to form a clearance.
A second aspect of the present invention further addresses the above-described problems by providing the sliding bearing according to the first aspect of the present invention, wherein the recessed non-contact portion is formed in a conical/pyramid shape or a spherical shape toward the bearing outer peripheral surface.
The “conical/pyramid shape” includes not only a conical/pyramid body having a tip but also a truncated conical/pyramid body formed by cutting out the tip.
A third aspect of the present invention further addresses the above-described problems by providing the sliding bearing according to the first aspect of the present invention, wherein the recessed non-contact portion is formed in a quadrangular pyramid shape toward the bearing outer peripheral surface.
The “quadrangular pyramid shape” includes not only a quadrangular pyramid having a tip but also a truncated quadrangular pyramid formed by cutting out the tip.
A fourth aspect of the present invention further addresses the above-described problems by providing the sliding bearing according to any one of the first to third aspects of the present invention, wherein arrangement of the projected contact portion and the recessed non-contact portion of the bearing inner peripheral surface forms a grid pattern.
A fifth aspect of the present invention further addresses the above-described problems by providing the sliding bearing according to the fourth aspect of the present invention, wherein the grid pattern is formed by arranging plural diamond shapes having imaginary diagonal lines which are orthogonal to each other, and one of the imaginary diagonal lines which are orthogonal to each other of the diamond shapes is directed in the same direction as the rotation shaft direction of the frame rotation shaft.
A sixth aspect of the present invention further addresses the above-described problems by providing the sliding bearing according to any one of the first to fifth aspects of the present invention, wherein the bearing outer peripheral surface is formed by a metal plate, and wherein the resin layer is laminated on the metal plate via a bronze sintered layer with which part of the resin layer is impregnated.
A seventh aspect of the present invention further addresses the above-described problems by providing the sliding bearing according to any one of the first to sixth aspects of the present invention, wherein the frame is a seat frame of an automobile seat, wherein the frame rotation shaft is a frame rotation shaft of the automobile seat, and wherein the seat frame of the automobile seat and the frame rotation shaft are supported rotatably with respect to each other by fitting and fixing the bearing outer peripheral surface-side part to the seat frame of the automobile seat, and fitting and press-fitting the frame rotation shaft into the bearing inner peripheral surface-side part.
The sliding bearing of the present invention includes the bearing outer peripheral surface and the bearing inner peripheral surface, and is capable of not only supporting the frame and the frame rotation shaft rotatably with respect to each other by fitting and fixing the bearing outer peripheral surface-side part to the frame and fitting and press-fitting the frame rotation shaft into the bearing inner peripheral surface-side part, but also exerting the following specific effects.
According to the sliding bearing of the first aspect of the present invention, the bearing outer peripheral surface-side part is fitted and fixed to the frame, the frame rotation shaft is fitted and press-fitted into the bearing inner peripheral surface-side part, and the bearing inner peripheral surface formed by the resin layer includes the projected contact portion to be brought into contact with the frame rotation shaft. Thereby, the projected contact portion is brought into contact with the frame rotation shaft without any gap. Thus, generation of looseness and uneven wear which are often caused in the frame can be suppressed.
Further, the bearing inner peripheral surface formed by the resin layer has the projected and recessed shape including the projected contact portion to be brought into contact with the frame rotation shaft, and the recessed non-contact portion to be not brought into contact with the frame rotation shaft but to form a clearance. Thereby, the projected contact portion of the resin layer forming the bearing inner peripheral surface gets more easily deformed to the side of the recessed non-contact portion, and the recessed non-contact portion of the resin layer forming the bearing inner peripheral surface decreases a contact area with the frame rotation shaft to decrease friction resistance. Thus, a power load of a motor or a manual operation required for adjusting a relative position and a posture can also be reduced.
According to the sliding bearing of the second aspect of the present invention, in addition to the effect exerted by the invention according to the first aspect, the recessed non-contact portion is formed in a conical/pyramid shape or a spherical shape toward the bearing outer peripheral surface. Thereby, the projected contact portion gets more easily deformed by pressing force acting between the frame rotation shaft and the sliding bearing. Thus, a deformation amount of the projected contact portion is adjusted to some extent, so that the generation of the looseness can be avoided and the friction resistance can be decreased at the same time.
According to the sliding bearing of the third aspect of the present invention, in addition to the effect exerted by the invention according to the first aspect, the recessed non-contact portion is formed in a quadrangular pyramid shape toward the bearing outer peripheral surface. Thereby, the same effect as the second aspect of the present invention can be obtained.
According to the sliding bearing of the fourth aspect of the present invention, in addition to the effect exerted by the invention according to any one of the first to third aspects, the arrangement of the projected contact portion and the recessed non-contact portion of the bearing inner peripheral surface forms a grid pattern. Thereby, the projected contact portion gets more easily deformed by the pressing force acting between the frame rotation shaft and the sliding bearing over the entire bearing inner peripheral surface. Thus, the deformation amount of the projected contact portion is adjusted to some extent over the entire bearing inner peripheral surface, so that the generation of the looseness can be avoided and the friction resistance can be decreased at the same time.
According to the sliding bearing of the fifth aspect of the present invention, in addition to the effect exerted by the invention according to the fourth aspect, one of the imaginary diagonal lines which are orthogonal to each other of the diamond shapes forming the grid pattern is directed in the same direction as the rotation shaft direction of the frame rotation shaft. Thereby, the projected contact portion is deformed not only in the rotation shaft direction but also in the rotation direction. In comparison to a case where the projected contact portion is deformed only in the rotation shaft direction, the pressing force acting between the frame rotation shaft and the sliding bearing is reduced. Thus, the friction resistance between the sliding bearing and the frame rotation shaft can be furthermore decreased.
According to the sliding bearing of the sixth aspect of the present invention, in addition to the effect exerted by the invention according to any one of the first to fifth aspects, the bearing outer peripheral surface is formed by the metal plate, and the resin layer is laminated on the metal plate via the bronze sintered layer with which part of the resin layer is impregnated. Thereby, the resin layer gets less easily removed. Thus, the generation of the looseness can be suppressed for a long time, and the power load of the motor or the manual operation required for adjusting the relative position and the posture can also be reduced.
According to the sliding bearing of the seventh aspect of the present invention, in addition to the effect exerted by the invention according to any one of the first to sixth aspects, the frame is the seat frame of the automobile seat, the frame rotation shaft is the frame rotation shaft of the automobile seat, and the seat frame of the automobile seat and the frame rotation shaft are supported rotatably with respect to each other by fitting and fixing the bearing outer peripheral surface-side part to the seat frame of the automobile seat, and fitting and press-fitting the frame rotation shaft into the bearing inner peripheral surface-side part. Thereby, the generation of the looseness and the uneven wear which are often caused in the automobile seat can be suppressed.
Further, the power load of the motor or the manual operation required for adjusting the position and the posture of the automobile seat can be reduced.
Any specific embodiment of the present invention may be applicable, as long as a thrust sliding bearing of the present invention including a sliding bearing includes a bearing outer peripheral surface and a bearing inner peripheral surface, the sliding bearing that supports a frame and a frame rotation shaft rotatably with respect to each other by fitting and fixing a bearing outer peripheral surface-side part to the frame and fitting and press-fitting the frame rotation shaft into a bearing inner peripheral surface-side part, wherein at least the bearing inner peripheral surface among the bearing outer peripheral surface and the bearing inner peripheral surface is formed by a resin layer, and the bearing inner peripheral surface has a projected and recessed shape including a projected contact portion to be brought into contact with the frame rotation shaft, and a recessed non-contact portion to be not brought into contact with the frame rotation shaft but to form a clearance, generation of looseness is avoided in the frame and friction resistance between the sliding bearing and the frame rotation shaft is decreased to reduce a power load at the time of adjusting a relative position and a posture by a motor or a manual operation.
For example, as long as the sliding bearing has the resin layer forming at least the bearing inner peripheral surface, the bearing outer peripheral surface-side part is fitted and fixed to the frame, and the frame rotation shaft is fitted and press-fitted into the bearing inner peripheral surface-side part, the sliding bearing may have a flange portion or may have no flange portion.
As a material of the resin layer, polytetrafluoroethylene resin is used. However, any synthetic resin that facilitates sliding of the metal frame rotation shaft, for example, polytetrafluoroethylene resin containing filler such as polyimide resin, polyacetal resin, or oil-containing polyacetal resin containing a lubricating oil agent, may be used.
Further, for example, in a case where the sliding bearing is a multi-layer sliding bearing having a resin layer and a metal plate, a material of the metal plate is preferably a metal plate made of a stainless steel sheet (SUS), a cold-rolled steel sheet (SPCC), an electrogalvanized steel sheet (SECC), a brass sheet, or an aluminum sheet. However, the present invention is not limited to these but the metal plate may be made of other metals.
Hereinafter, an automobile seat VS having multi-layer sliding bearings 100A to 100E serving as one example of a sliding bearing which is an embodiment of the present invention will be described on the basis of
As shown in
Among these members, the attachment rail RL is attached to a chassis of an automobile (not shown).
The front link LK1 is installed in a front side part of the automobile seat VS, and couples the attachment rail RL and the seating portion ST in the front side part.
The multi-layer sliding bearings 100A, 100B are fitted and fixed to both end parts of the front link LK1, the attachment rail front frame rotation shaft AX1 installed in a front side part of the attachment rail is press-fitted into the multi-layer sliding bearing 100A in one end part of the front link LK1, and the seating portion front frame rotation shaft AX2 installed in a front side part of the seating portion is press-fitted into the multi-layer sliding bearing 100B in the other end part of the front link LK1.
The rear link LK2 is installed in a rear side part of the automobile seat VS, and couples the attachment rail RL and the seating portion ST in the rear side part.
As well as the front link LK1, the multi-layer sliding bearings 100C, 100D are fitted and fixed to both end parts of the rear link LK2, the attachment rail rear frame rotation shaft AX3 installed in a rear side part of the attachment rail is press-fitted into the multi-layer sliding bearing 100C in one end part of the rear link LK2, and the seating portion rear frame rotation shaft AX4 installed in a rear side part of the seating portion is press-fitted into the multi-layer sliding bearing 100D in the other end part of the rear link LK2.
The seating portion inclination adjustment link LK3 is installed in the front side part of the automobile seat VS, couples a seating portion front side part ST1 and the seating portion ST of a main body, and is capable of freely adjusting inclination of the seating portion front side part ST1.
As well as the front link LK1, the multi-layer sliding bearing 100E is fitted and fixed to one end part of the seating portion inclination adjustment link LK3, and the seating portion middle-front frame rotation shaft AX5 installed in a middle-front side part of the seating portion is press-fitted into the multi-layer sliding bearing 100E in one end part of the seating portion inclination adjustment link LK3.
The other end part of the seating portion inclination adjustment link LK3 is, for example, rotatably and slidably coupled to a swinging end side part of the seating portion front side part ST1.
The backrest portion BR is installed in the rear side part of the seating portion rotatably, that is, in a reclinable manner with respect to the seating portion ST.
The headrest portion HR is installed on the upper side of the seating portion.
Although details are not shown, at least the front link LK1, the rear link LK2, and the seating portion inclination adjustment link LK3 respectively swing by an operation of a user with power of a motor serving as one example, so that positions and postures of portions of the seat are adjusted.
Successively, the multi-layer sliding bearings 100A to 100E will be described.
Relationships between the multi-layer sliding bearings 100A to 100E, the seat frame LK (LK1 to LK3), and the frame rotation shaft AX (AX1 to AX5) are common to each other. Thus, the following description will be given simply with the seat frame LK and the frame rotation shaft AX.
As shown in
In the present embodiment, the bearing inner peripheral surface formed by the resin layer 113 has a projected and recessed shape including grid-pattern projected contact portions 113a to be brought into contact with the frame rotation shaft AX, and plural recessed non-contact portions 113b to be not brought into contact with the frame rotation shaft AX but to form clearances between the projected contact portions 113a.
Thereby, the projected contact portions 113a are brought into contact with the frame rotation shaft AX without any gap.
That is, generation of looseness and uneven wear which are often caused in the front link LK1, the rear link LK2, and the seating portion inclination adjustment link LK3 serving as the seat frame LK of the automobile seat VS are suppressed.
Further, the projected contact portions 113a of the resin layer 113 forming the bearing inner peripheral surface get more easily deformed to the side of the recessed non-contact portions, and the recessed non-contact portions 113b of the resin layer 113 forming the bearing inner peripheral surface decrease a contact area with the frame rotation shaft AX to decrease the friction resistance.
That is, the power load of the motor or the manual operation required for adjusting the position and the posture of the automobile seat is reduced.
Each of the multi-layer sliding bearings 100A to 100E of the present embodiment is a so-called wrapped bush formed by rolling a strip-shaped multi-layer plate including the metal plate 111, the resin layer 113, and the bronze sintered layer 112 in a cylindrical shape. Thus, the cylindrical portion 110 is formed by butting butting ends 114a, 114b with each other.
The projected and recessed shape including the projected contact portions 113a and the recessed non-contact portions 113b is formed by pressing of a roller, etc. in a state before rolled in a cylindrical shape.
In the present embodiment, the projected contact portions 113a are elastically deformed by press-fitting of the frame rotation shaft AX.
In the present embodiment, the bearing inner peripheral surface formed by the resin layer 113 has a grid pattern including the projected contact portions 113a and the recessed non-contact portions 113b.
Further, each of the recessed non-contact portions 113b is formed in a reversed quadrangular pyramid shape spreading toward the frame rotation shaft AX.
That is, the recessed non-contact portion 113b is formed in a quadrangular pyramid shape toward the bearing outer peripheral surface.
Thereby, when the projected contact portion 113a is deformed by pressing force acting between the frame rotation shaft AX and the sliding bearing, the direction in which the projected contact portion 113a is deformed becomes the side of the recessed non-contact portion nearby.
That is, a deformation amount of the projected contact portion 113a is adjusted to some extent, so that generation of the looseness is avoided and the friction resistance is decreased at the same time.
In the present embodiment, the recessed non-contact portion 113b is formed in a reversed quadrangular pyramid shape. However, the projected contact portion 113a may be formed in a quadrangular pyramid shape to make the grid pattern including the projected contact portions 113a and the recessed non-contact portions 113b an opposite pattern to the configuration of
As long as some of the projected contact portions 113a are elastically deformed regarding a projected shape of the projected contact portions 113a described above, the projected and recessed shape may be not a quadrangular pyramid shape but other shapes such as a spherical shape, a semi-spherical shape, a triangular pyramid shape, a conical shape, a cylindrical shape, and a columnar shape (for example, a triangular column, a square column, and a polygonal column).
Further, in the present embodiment, one of imaginary diagonal lines which are orthogonal to each other of diamond shapes forming the grid pattern is directed in the same direction as the rotation shaft direction X of the frame rotation shaft AX.
Thereby, the projected contact portions 113a are deformed not only in the rotation shaft direction X but also in the rotation direction R. In comparison to a case where the projected contact portions are deformed only in the rotation shaft direction X, the pressing force acting between the frame rotation shaft AX and the sliding bearing is reduced.
As described above, the resin layer 113 is laminated on the metal plate 111 via the bronze sintered layer 112 with which part of the resin layer 113 is impregnated.
Thereby, the resin layer 113 gets less easily removed.
Some of the projected contact portions 113a are elastically deformed. Thus, in a case where from a state of the frame rotation shaft AX being simply fitted and press-fitted into any of the multi-layer sliding bearings 100A to 100E as shown in
That is, even in a case where the load acts disproportionately in the specific radial direction with respect to the frame rotation shaft AX, no looseness is generated in the front link LK1, the rear link LK2, and the seating portion inclination adjustment link LK3 serving as the seat frame LK of the automobile seat VS.
Even in a case where the load acts in a different direction of a front, rear, left, or right part of the seat due to movement of the automobile, no looseness is generated in the front link LK1, the rear link LK2, and the seating portion inclination adjustment link LK3 serving as the seat frame LK of the automobile seat VS.
The multi-layer sliding bearings 100A to 100E are described to be used for the automobile seat frame. However, the multi-layer sliding bearings 100A to 100E may be used for, for example, doors of the automobile and hinge points of a trunk door other than the automobile seat, or may further be used for hinge points of not the automobile but others.
In the multi-layer sliding bearings 100A to 100E serving as the sliding bearing according to the embodiment of the present invention obtained in such a way, the bearing outer peripheral surface-side parts are, as one example of the frame, respectively fitted and fixed to the front link LK1, the rear link LK2, and the seating portion inclination adjustment link LK3 serving as the seat frame LK of the automobile seat VS which is one example of the frame, the frame rotation shaft AX (AX1 to AX5) of the automobile seat VS is fitted and press-fitted into the bearing inner peripheral surface-side part, and the bearing inner peripheral surface formed by the resin layer 113 has the projected and recessed shape including the plural projected contact portions 113a to be brought into contact with the frame rotation shaft AX (AX1 to AX5), and the plural recessed non-contact portions 113b to be not brought into contact with the frame rotation shaft AX (AX1 to AX5) but to form clearances between the projected contact portions 113a. Thereby, the generation of the looseness can be avoided in the front link LK1, the rear link LK2, and the seating portion inclination adjustment link LK3 serving as the seat frame LK of the automobile seat VS, and the friction resistance between the multi-layer sliding bearings 100A to 100E and the frame rotation shaft AX (AX1 to AX5) can be decreased to reduce the power load at the time of adjusting the position and the posture of the automobile seat by the motor or the manual operation.
The bearing inner peripheral surface formed by the resin layer 113 has the grid pattern including the projected contact portions 113a and the recessed non-contact portions 113b, and each of the recessed non-contact portions 113b is formed in a reversed quadrangular pyramid shape spreading toward the frame rotation shaft AX (AX1 to AX5). Thereby, the deformation amount of the projected contact portions 113a is adjusted to some extent, so that the generation of the looseness can be avoided and the friction resistance can be decreased at the same time.
Further, one of the imaginary diagonal lines which are orthogonal to each other of the diamond shapes forming the grid pattern is directed in the same direction as the rotation shaft direction X of the frame rotation shaft AX (AX1 to AX5). Thereby, the friction resistance between the multi-layer sliding bearings 100A to 100E and the frame rotation shaft AX (AX1 to AX5) can be furthermore decreased.
The resin layer 113 is laminated on the metal plate 111 via the bronze sintered layer 112 with which part of the resin layer 113 is impregnated. Thereby, the generation of the looseness can be suppressed for a long time, and the power load of the motor or the manual operation required for adjusting the position and the posture of the automobile seat can also be reduced. The effects thereof are remarkable.
100A to 100E multi-layer sliding bearing
110 cylindrical portion
111 metal plate
112 bronze sintered layer
113 resin layer (sliding layer)
113
a projected contact portion
113
b recessed non-contact portion
114
a butting end
114
b butting end
120 flange portion
VS automobile seat
RL attachment rail
LK seat frame
LK1 front link
LK2 rear link
LK3 seating portion inclination adjustment link
AX frame rotation shaft
AX1 attachment rail front frame rotation shaft
AX2 seating portion front frame rotation shaft
AX3 attachment rail rear frame rotation shaft
AX4 seating portion rear frame rotation shaft
AX5 seating portion middle-front frame rotation shaft
ST seating portion
ST1 seating portion front side part
BR backrest portion
HR headrest portion
X rotation shaft direction
R rotation direction
Number | Date | Country | Kind |
---|---|---|---|
2015-125755 | Jun 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/067871 | 6/16/2016 | WO | 00 |