The invention relates to a sliding closure for a metallurgical vessel comprising a tapping hole for draining metal melt or slag, with a slider housing that can be secured to the vessel, and a closure plate that can move therein for opening and closing the tapping hole.
With a generic sliding closure in accordance with the printed specification EP 2 318 559, provision is made, on a copper anode furnace for purifying copper melts, for a closure plate which is fixed in location and is capable of sliding. The tapping spout is aligned laterally in the vessel wall of the furnace in such a way that the copper casting takes place with the furnace in a tilted position, close to horizontal. Accordingly, the sliding closure is aligned approximately perpendicular to the mid-axis of the furnace. This furnace, configured as a drum, comprises a cylindrical steel jacket, as well as refractory cladding, wherein a refractory perforated brick and a refractory sleeve connected to it are embedded in the casting or draining region, which in each case form an outlet opening. Connected to this is the fixed-location refractory closure plate and the sliding refractory closure plate, wherein, by the sliding displacement of the sliding plate, the outlet from the furnace drum can be choked or closed.
The invention is based on the object of providing a sliding closure of the type referred to in the preamble which, with a structurally simple design and a high degree of reliability, allows for simple operation and maintenance.
This object is solved according to the invention in that the sliding closure comprises solely this sliding closure plate in the slider housing, without a fixed-location closure plate.
Such a sliding closure offers a number of advantages in relation to a conventional arrangement with two or more closure plates. On the one hand, it consists of fewer components, and is therefore more economical to manufacture, since the casing block, the closure plate, and also the casting sleeve, can be made of an economical metallic material, such as copper or steel.
On the other hand, the sliding closure is less prone to faults, and also only requires simpler maintenance. This arrangement also makes unnecessary the operation which is otherwise required of manually plugging the tapping hole in order to close it.
The sliding closure according to the invention can be easily adapted to any tapping hole. It is self-explanatory that these advantages are not restricted to the use of the sliding closure for draining of slag.
The invention further makes provision for the closure plate of the sliding closure to be pressed against the sliding surface of the furnace by the tensioning elements arranged in the slider housing, which, during the closing of the closure plate, are relieved of tension outside their area of effect, and there allow for the closure plate to pivot out of the closure housing in the non-loaded state. In this way, the closure plate can be easily inspected and replaced if necessary, without any elaborate manipulations being necessary.
In order to put the plate replacement into effect with the simplest possible structural arrangement, the invention makes provision for the closure plate to be mounted in a sliding trolley, with rollers preferably mounted in pairs, which run along on guides of a carrier frame of the slider housing, subjected to loading by the tensioning elements, wherein the guides are formed, outside the effective working area of the closure plate, as ramps, of which the inclination angle is dimensioned in such a way that the guides are lowered there by the amount in height which is relaxed by the tensioning elements. In this way it is possible for the tensioning by the tensioning elements to be relieved by the further movement of the sliding trolley.
In order to simplify the monitoring and replacement of the closure plate, the invention further makes provision for the front pair of rollers of the sliding trolley to be capable of rotating at the end of the ramps, in cut-out openings of pivot parts in the carrier frame, while the rear pair of rollers can be pivoted out through an intermediate space left free between the guides.
In order to lengthen the service life of the closure plate, it is to the purpose if it is provided in the area of the more intense wear stress with a replaceable insert element of metal, graphite, or refractory material.
The invention further makes provision for a projecting casting or draining sleeve to be connected to the closure plate, which is preferably aligned either perpendicular to the sliding movement of the closure plate or at an angle of, for example, 30° to the perpendicular of this sliding direction.
This casting or draining sleeve can serve as a guide for a drill or lance for the opening or burning out of the tapping hole, before or after the draining of the slags. It also contributes, in particular at the beginning of the tapping, to prevent the spilling of the slags. In addition, with an appropriate shape, this allows for the slag flow to be specifically guided in the direction of a channel.
It is particularly advantageous if the sliding surface of the furnace is formed by a casing block made of copper or refractory material. Such a block can, however, also be easily integrated in the tapping hole region of the furnace cladding, with or without cooling, such as with water, air, nitrogen, ionic fluids, or the like.
The invention is explained in greater detail hereinafter on the basis of exemplary embodiments and by making reference to the drawings. These show:
The sliding closure 10 shown in
The sliding closure 10 consists essentially of a slider housing 3, which can be secured to the vessel 2, with a carrying frame 4 and a sliding trolley 5 for the replaceable receiving of a closure plate 6. The latter closure plate is movable in the carrier frame 4 by means of a hydraulic cylinder 13, which can be coupled to it, the stroke length of which is specified during the casting or draining between an open position and a closed position. The carrier frame 4 is provided in this situation with a hollow profile cross-section of its four sides.
Connected to the closure plate 6 is a projecting casting or draining sleeve 16, which, together with the tapping hole 1, runs at an angle of 30° to the perpendicular of the sliding direction of the closure plate 6. In the upright position of the furnace 2, its upper side wall, at which the sliding closure 10 is mounted, with its base plate 8, is likewise formed at an angle of 30° to the outside. Accordingly, the tapping hole 1 is aligned in such a way that it runs approximately horizontally in this upright furnace position.
According to the invention, the sliding closure 10 comprises solely this movable closure plate 6, without one or more other fixed-location closure plates. This closure plate 6 can be moved, pressed directly on a sliding surface 7 of a casing block 9, in the vessel 2, extending around the tapping hole 1, wherein this casing block 9 consists of copper and/or a refractory material. In principle, it could also be made as multilayered, or multi-part, or the like. The closure plate 6 can be provided in the region of the passage hole with a replaceable insert element made of metal, graphite, or refractory material.
As a result, a decisive advantage of the invention is derived, namely that the casing block 9, the closure plate 6, and/or the draining or casting sleeve 16, can be made of an economical metal material, such as steel, copper, or similar. With this simple formation of this separate draining or casting arrangement, these elements can be very easily built into a furnace wall, and operated with low maintenance.
The sliding trolley 5 comprises two rollers 14a, 14b, arranged laterally in pairs, as slide elements, which run along on guides 15a, 15b of the carrier frame 4, which can be tensioned by tensioning elements 11 at the slider housing 3, and therefore the pressing force of the tensioning elements 11 onto the slider trolley 5 and onto the closure plate 6 is transferred uniformly. It is of course possible for the slide elements to be configured as slide shoes or, conversely, for the guides to be formed in the slide trolley and the slide elements to formed in the frame 4. These guides 15a, 15b are formed at their ends as ramps 19a, 19b, the inclination angles of which are dimensioned in such a way that they are lowered there by a height amount which relieves the stress on the spring bolts 10. When the rollers 14a, 14b of the slider trolley 5 slide along on the guides 15a, 15b and then on these ramps 19a, 19b, the tensioning force is dissipated.
By means of a pivot device 20, the slider trolley 5, with the closure plate 6, after the sliding movement, outside the effective working range, out of the carrier frame 4, can be pivoted out of or into the frame. This pivot device 20 is composed of pivot parts 23, which can be tilted out of both sides in the carrier frame 4, and which correspond to the front roller pair 14a. These two pivot parts 23 can in each case be rotated into two positions.
In the one position according to
On the other hand, according to
When the slide trolley 5 is taken out or pivoted out, the pivot parts 23 of the pivot device 20 are rotated, vice-versa, from the position with the raising delimitation, and the rollers 14a can be introduced into these cut-out openings 21 by a corresponding adjustment of the slide trolley 5, by means of the hydraulic cylinder 13, and the slide trolley can then be pivoted out, as is shown in
The sliding closure 30 according to
The main difference with this sliding closure 30 consists of the fact that the tapping hole 31, and with it the casting or draining sleeve 36, are aligned with their axes perpendicular to the displacement direction of the closure plate 6. As a result, a somewhat simpler structural design is derived with this sliding closure than that according to
The sliding closure according to the invention has the advantage in relation to a conventional fixed-location and a movable closure plate that it contains fewer component parts, and is therefore very user-friendly.
The embodiment described relates to a sliding closure which is used for draining slag. The sliding closure according to the invention can also be used, however, without further ado, for the casting of metal melts.
The invention has been adequately described by the exemplary embodiments heretofore. It can also be explained by other variants. In principle, instead of these rollers on the slide trolley, conventional guide rails can also be used, and the carrier frame 4 can also be released from the casting housing, or secured to it, by other securing means.
The casing block, the closure plate, and/or also the casting sleeve, could in principle also be made from a refractory material. The casing block could also be fitted with an insert on its sliding surface which is in contact with the closure plate.
Number | Date | Country | Kind |
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20151906.3 | Jan 2020 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/085749 | 12/11/2020 | WO |