The invention concerns a sliding closure for metallurgical vessels according to the preamble of claim 1.
A sliding closure of this type is disclosed in WO 03/080274. Closing parts for sliding closures of this type are obviously exposed to heavy wear and therefore have to be replaced frequently. For economic reasons, however, every effort is made to use these closing plates for as long as possible. In order nevertheless to guarantee a high level of operational safety and detect any nascent operational faults at an early stage, it is known from WO 03/080274 to equip the sliding closure with at least one measuring apparatus with which the position of the closing plates, which are displaceable with respect to each other on sliding areas, can be measured and evaluated in terms of their change transverse to the sliding areas. By measuring the distance between the housing parts which accommodate the respective closing plate, any changes in the position of the closing plates, such as e.g. those which arise when steel melt penetrates between the closing plates and there forms a thin sheet, are diagnosed at an early stage. This can prevent steel melt from flowing out uncontrolled between the closing plates.
The problem with measuring the position of the closing plates lies in the large temperature range in which the distance and/or change in distance has to be measured. The temperature differential between the start temperature (e.g. 24° C.) and the end temperature (e.g. 345° C.) is considerable (here it is 321° C.). This means that the distance in cold and in hot condition may vary by several millimetres.
The present invention is based on the problem of creating a sliding closure of the type mentioned above which has a high level of operational safety, and in which, at little expense, unacceptable deviations in the position of the closing plates can be determined with sufficient accuracy while taking account of distance changes due to temperature.
This problem is solved according to the invention by a sliding closure with the features of claim 1.
Further preferred embodiments of the sliding closures according to the invention form the subject matter of the dependent claims.
The sliding closure according to the invention is fitted with a measuring apparatus which comprises two exploring coils attached side by side on a coil body built into the two housing parts, and a core placed in a central opening of the coil body, longitudinally displaceable in the axial direction of the coil body, which together form a differential throttle. When the distance between the two housing parts changes transverse to the sliding areas of the closing plates, the core is displaced from a central position with respect to the exploring coils whereby a voltage can be generated which can be transmitted to an evaluation unit. A good reproducibility of the measurements of distance changes at various temperatures was achieved with the measurement device. Temperature drift is small due to the compensation of the two exploring coils with respect to their change in resistance, which enables a formula-based temperature compensation to be realised. This allows distance changes in a measurement range of 8 mm to be determined to an accuracy of less than 0.1 mm. The sliding closure according to the invention thus has a high level of operational safety. Faults and in particular breakouts, in which often the entire sliding closure mechanism and possibly also parts of the continuous casting plant can be destroyed, can be largely prevented. Assembly faults on the sliding closure can also be detected and resultant breakouts can also be prevented.
The invention will next be explained in more detail with the aid of the drawings, which show:
A guidance unit 2 is built into the fixed housing part 1—similarly to the sliding closure according to WO 03/080274, FIG. 2—which has a guide pin 4 accommodated in a housing 3, on the lower end 4a of which at least one guide element, e.g. a guide roller, preferably two parallel guide rollers, not however shown in
There are of course several such guide units 2 with spring elements 5 built into the fixed housing part 1, via which the lower housing part is pushed upwards and the closing plates are tensioned against each other.
In accordance with
According to the invention, the core 15 is assigned to the guide unit 2 or its spring-loaded guide pin 4 respectively, and is in fact built into the guide pin 4, with the tension rod 16 on its front face, at its upper end. The coil body 11 with the exploring coils 12, 13 (
Changes in the distance of the two sliding closure-housing parts and the two closing plates respectively transverse to their sliding surface can be measured using the measuring apparatus 10. If, for example, steel melt penetrates between the closing plates, a thin sheet may form there which forces the closing plates apart. As the result of this, the lower housing part is forced downwards, against the force of the spring elements 5, and also the guide pin 4 supporting the guide rollers is forced downwards via its guideways. Also, the guide pin 4 fitted with the tension rod 16 and the core 15 is moved downwards in the housing 2 against the force of the spring element 5 and the core 15 is shifted out of its central position, at which the measuring voltage is zero, thus creating a voltage which is transmitted via the phase demodulator 19 to the evaluation unit 20. This voltage is compared with the voltage of a reference coil 21 measured at room temperature (
There is also a temperature measurement apparatus attached to the evaluation unit 20, which includes the temperature sensor arranged near the closing plates, but not visible in the drawing.
As already mentioned, the measured distance between the two sliding closure housing parts and between the two closing plates is temperature-related. In order to compensate computationally for the deviations due to temperature, a measuring apparatus had to be found with which reproducible measurement results could be achieved. Good reproducibility of measurements was achieved using the measuring apparatus 10 acting as a differential throttle; due to the compensation of the two exploring coils 12, 13 (with respect to their change in resistance) temperature drift is substantially less than with other measurement systems which were also tested (e.g. solenoid plunger system). Due to this good reproducibility, it is possible to realise a formula-based temperature compensation. As a result, distance changes in a measurement range of 8 mm can be determined to an accuracy of less than 0.1 mm.
The sliding closure according to the invention, equipped with the measuring apparatus 10 acting as differential throttle, has a high level of operational safety. Faults and in particular breakouts, in which often the entire sliding closure mechanism and possibly also parts of the continuous casting plant can be destroyed, can be largely prevented. Assembly faults on the sliding closure can also be detected and resultant breakouts can also be prevented.
It is of course also possible to build the coil body 11 into the spring-loaded guide pin 4 and to assign the core 15 to the fixed housing part 1.
For economic reasons, only one of the guide units 2 is assigned to the measuring apparatus 10. However, it would certainly also be possible to provide such measuring apparatuses at several points.
The measuring apparatus 10 for measuring the distance and the distance changes respectively between the two sliding closure-housing parts could also be attached elsewhere on the sliding closure than in one of the guide units 2. For example, it could—similarly to the sliding closure according to WO 03/080274, FIG. 2—be arranged laterally on the housing parts, in which case the displaceability of the one housing part would have to be taken into account.
A casting pipe changer could also be used as sliding closure, in which refractory casting pipes could be swapped as closing parts. Instead of closing plates, closing sleeves or similar could also be used.
Number | Date | Country | Kind |
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PA4535 | May 2005 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/004534 | 5/15/2006 | WO | 00 | 7/24/2008 |