The present disclosure relates to a mechanism for moving a sliding door toward a door opening as the door closes and moving the sliding door away from the door opening as the door opens.
Sliding doors are used on some vehicles, for example on vans, to provide access to the interior of the vehicle through a door opening without requiring the clearance next to the vehicle that would be necessary if a hinged door was used in the door opening. Sliding doors generally are substantially planar and are moved along a plurality of tracks that are substantially parallel to the plane of the door. The tracks are commonly shaped so as to have a portion that is not parallel to the plane of the door to allow the door to fit substantially flush when closed and to have the necessary clearance between the door and adjacent body panels when opened.
While current sliding door mechanisms achieve their intended purpose, there is a need for a new and improved system and method for sliding door mechanisms.
According to several aspects, a mechanism for guiding a sliding door configured to be received in a door opening, includes a track that is fixed in position relative to the door opening, the track extending substantially linearly in a longitudinal direction. The mechanism also includes a post fixed in position relative to the track, a member that is moveable longitudinally with respect to the track and configured to be guided by the track, and an arm mounted to the member, the arm rotatable about a vertical axis defined by the member and configured to be hingedly coupled to the sliding door. The arm defines a slot that is configured to receive the post as the door is moved from an open position toward a closed position such that the post urges the arm to rotate about the vertical axis defined by the member such that the arm transmits a force to the door to urge the door to move laterally into the door opening.
In an additional aspect of the present disclosure, the track defines a carriage groove extending substantially in the longitudinal direction. The member includes a carriage and a first guide roller and a second guide roller that are rotatably affixed to the carriage. The first guide roller and the second guide roller are disposed in the carriage groove such that longitudinal motion of the carriage is guided by cooperation between the carriage groove and the first and second guide rollers.
In a further aspect of the present disclosure, the first guide roller and the second guide roller are disposed in the carriage groove with a clearance fit between the carriage groove and the first and second guide rollers.
In another aspect of the present disclosure, the mechanism further includes a wheel rotatably affixed to the carriage, the wheel configured to roll on the track.
In an additional aspect of the present disclosure, the wheel is disposed in the carriage groove.
In another aspect of the present disclosure, the track defines a carriage groove extending substantially in the longitudinal direction, and the member includes an element having a slip fit in the carriage groove.
In an additional aspect of the present disclosure, the track defines a guide groove having a first straight portion and a second curved portion. The arm has a third guide roller rotatably affixed thereto. The third guide roller is disposed in the guide groove with a clearance fit between the guide groove and the third guide roller.
In a further aspect of the present disclosure, a cover is affixed to the track so as to limit vertical motion of the arm relative to the track.
In another aspect of the present disclosure, the track includes a stabilizing wall extending longitudinally along a portion of the track. The stabilizing wall is configured to cooperate with a side of the arm to limit rotation of the arm relative to the carriage when the carriage is longitudinally positioned such that the side of the arm is located adjacent to the stabilizing wall.
In another aspect of the disclosure, a door bracket is pivotably mounted to the arm by a pin installed through a first hole defined in the door bracket and through a second hole defined in a distal extension of the arm. The door bracket is configured to have a door mounted thereto.
According to several aspects, a mechanism for guiding a sliding door configured to be received in a door opening includes a track that is fixed in position relative to the door opening, the track extending substantially linearly in a longitudinal direction. The mechanism also includes a member that is moveable longitudinally with respect to the track, the member being configured to be guided by the track. The mechanism also includes an arm mounted to the member, the arm rotatable about a vertical axis defined by the member and configured to be hingedly coupled to the sliding door. The track defines a guide groove having a first straight portion and a second curved portion. The arm has a guide element affixed thereto, wherein the guide element is disposed in the guide groove with a clearance fit between the guide groove and the guide element. As the door is moved from an open position toward a closed position the guide element urges the arm to rotate about the vertical axis defined by the member such that the arm transmits a force to the door to urge the door to move laterally into the door opening.
In an additional aspect of the present disclosure, the track defines a carriage groove extending substantially in the longitudinal direction. The member includes a carriage that includes a first guide roller and a second guide roller rotatably affixed to the carriage, the first guide roller and the second guide roller being disposed in the carriage groove such that motion of the carriage is guided by cooperation between the carriage groove and the first and second guide rollers.
In an additional aspect of the present disclosure, the first guide roller and the second guide roller are disposed in the carriage groove with a clearance fit between the carriage groove and the first and second guide rollers.
In a further aspect of the present disclosure, the mechanism includes a wheel rotatably affixed to the carriage, the wheel configured to roll on the track.
In an additional aspect of the present disclosure, the wheel is disposed in the carriage groove.
In another aspect of the present disclosure, a post is fixed in position relative to the track. The arm defines a slot that is configured to receive the post as the door is moved from an open position toward a closed position such that the post urges the arm to rotate relative to the carriage.
In an additional aspect of the present disclosure, the mechanism further includes a cover affixed to the track so as to limit vertical motion of the arm relative to the track.
In a further aspect of the present disclosure, a plurality of balls is disposed between the cover and a top surface of the arm.
In an additional aspect of the present disclosure, the track includes a stabilizing wall extending longitudinally along a portion of the track. The stabilizing wall is configured to cooperate with a side of the arm to limit rotation of the arm relative to the carriage when the carriage is longitudinally positioned such that the side of the arm is located adjacent to the stabilizing wall.
In another aspect of the present disclosure, a door bracket is pivotably mounted to the arm by a pin installed through a first hole defined in the door bracket and through a second hole defined in a distal extension of the arm. The door bracket is configured to have the sliding door mounted thereto.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
A sliding door used on a vehicle commonly uses three tracks to support and guide the door as it opens and closes. A substantially horizontal top track is mounted to the vehicle body above the door opening. A top roller affixed to the door near the top of the door and near the front edge of the door (assuming a door that is opened by moving the door toward the rear of the vehicle) is guided and supported by the top track. A substantially horizontal center track is mounted to the vehicle body at an intermediate height between the top and the bottom of the door opening. A center roller affixed to the door at the height of the center track and near the rear edge of the door (assuming a door that is opened by moving the door toward the rear of the vehicle) is guided and supported by the center track. A substantially horizontal bottom track is mounted to the vehicle body below the door opening. A bottom roller affixed to the door near the bottom of the door and near the front edge of the door (assuming a door that is opened by moving the door toward the rear of the vehicle) is guided and supported by the bottom track.
It is desirable for the outside surface of the door to be substantially flush with adjacent body panels when the door is closed. It is also necessary for the door in its open position to be offset by a predetermined clearance distance from the body panel that is adjacent to the door opening. This requires that, as the door is moved from a closed positon to an open position, the door is moved outwardly away from the adjacent body panels so that there is clearance between the inner surface of the door and the adjacent body panels when the door is opened. This also requires that as the door is moved from an open position to a closed position it is moved inwardly into the opening.
To achieve the necessary clearance when opened while allowing the door to fit substantially flush with the adjacent body panels when closed, each of the tracks is commonly shaped so as to have a first portion extending in a fore-aft direction relative to the vehicle body, and a second portion that is angled inward relative to the fore-aft direction to guide the door inwardly in the cross-vehicle direction as the door is closed. It will be appreciated that the angled portion of each track intrudes into the vehicle in a cross-car direction, beyond the intrusion of the straight portion of each track, by a depth substantially equal to the distance the door is required to move outwardly from the closed position (where the outer surface of the door is flush with the adjacent body panel) to the open position (where clearance is provided between the inner surface of the door and the adjacent body panel). The distance the door is required to move outwardly is the sum of the door thickness and the clearance distance.
As used herein, the terms “longitudinal” and “longitudinally” refer to a lengthwise direction parallel to the predominant opening and closing direction of a sliding door. For a sliding door installed on a side (i.e. right side or left side) of a vehicle, the longitudinal direction is a direction substantially parallel to the direction of motion of the vehicle as it is driven in a straight line. As used herein, the terms “lateral” and “laterally” refer to a substantially horizontal direction that is substantially perpendicular to the longitudinal direction. The lateral direction is alternatively referred to herein as the “cross-car” direction. As used herein the terms “vertical” and “vertically” refer to a direction that is substantially perpendicular to both the longitudinal and lateral directions.
Referring to
With continued reference to
With continued reference to the embodiment depicted in the Figures, the arm 30 is also configured to receive a roller bracket 46 to which a third guide roller 48 is rotatably affixed. The third guide roller 48 is sized to provide a clearance fit in the guide groove 22. The arm 30 also defines a slot 50 that is sized to allow a clearance fit between the slot 50 and the post 24. In the exemplary embodiment shown, the arm has a side surface 42, the function of which will be described below. The arm 30 has a distal extension 52 in which is defined a hole 54 having a central axis 62.
In the non-limiting exemplary embodiment shown, the distal extension 52 is configured to interface with a door bracket 56. As depicted in
Referring again to
Referring to
Referring to
Referring to
It will be appreciated that the distance that the door can move inwardly and outwardly, i.e. in the direction perpendicular to the opening-closing direction, is established by “L” shown in
A sliding door mechanism of the present disclosure offers several advantages. These include reducing the intrusion of a sliding door track into the vehicle in a cross-car direction. As discussed above, a conventional sliding door mechanism requires that the track have an angled portion that intrudes into the vehicle in a cross-car direction, beyond the intrusion of the straight portion of each track, by a depth substantially equal to the distance the door is required to move outwardly from the door closed position to the door open position. In contrast, the mechanism of the present disclosure achieves movement of the door in the cross-car direction by the distance indicated as “L” in
Additionally, since the cross-car movement distance “L” is determined by the length of the distal extension 52 of the arm 30 rather than by the shape of a curved track, it is possible to accommodate vehicles requiring different cross-car movement distances by substituting an arm 30 with a different length “L”. This may allow improvements in costs associated with providing tooling for and maintaining inventories of various curved tracks to meet the needs of various vehicles.
While the description above is directed to a vehicle application of a sliding door, it will be appreciated that the mechanism described herein may find application in other sliding door applications. For example, in an architectural application, a sliding door in a building may benefit from the mechanism of the present disclosure. Similarly, the disclosed mechanism may be advantageously applied to the door of an enclosure such as a cabinet.
The description of the present disclosure is merely exemplary in nature and variations that do not depart from the gist of the present disclosure are intended to be within the scope of the present disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the present disclosure.
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