1. Field
Embodiments of the invention relate to a jib assembly that is the projecting arm of a crane or the like. More particularly, embodiments of the invention relate to a sliding lock mechanism for securing the jib assembly in a desired position.
2. Related Art
A jib assembly broadly comprises a jib arm extending from a support base. The jib assembly bears a load or an item of equipment. The jib arm may be telescoping to extend or retract into itself or into the base. The jib arm may rotate around the base in either or both of vertical and horizontal positions. The base itself may be movable relative to a larger item of equipment, such as a crane or a boom of an aerial device. In some embodiments, the jib assembly may be mounted at a distal end of the crane or the boom. The combination of these movements allows the jib arm to move the load or item of equipment into a desired location or orientation.
Jib assemblies are frequently mounted on construction equipment, such as the above-mentioned cranes, excavators, digger derricks, and utility trucks. Jib assemblies are also commonly used for video cameras, because they facilitate shots not possible to a person holding a video camera, such as sweeping shots and high angle shots. Jib assemblies may also be employed for moving equipment into and out of a truck bed.
In more detail, jib assemblies generally comprise a base, an outer boom coupled to the base, and a jib arm at least partially telescopically received within the outer boom. The jib arm is extended by moving a section of the jib arm external to the outer boom. Other jib assembly embodiments may comprise a base and a jib arm. In such a jib assembly, the jib arm extends and retracts relative to the base.
Power sources to extend and retract the jib assemblies include hydraulics, pneumatics, electric power, and manual force. Once in a desired position, the jib assemblies typically use at least one pin to secure the jib arm in place. The pins are emplaced into an opening in both the jib arm and the outer boom. The pins prevent the jib arm from extending or retracting once set. When the operator desires to alter the jib arm's position, he removes the pins, moves the jib arm in or out to the desired position, and reinserts the pins.
There are several drawbacks to this configuration. First, the pins can be difficult to reach, as they are typically on only one side of the jib assembly. Second, the pins can be difficult to insert into and remove from the openings in the jib arm because of binding. Third, this configuration requires precise alignment of the interior and outer booms of the jib assembly. Fourth, the operator is limited in what position he can extend or retract the jib arm, because it must align with the limited number of holes in the jib arm. Fifth, the pins can wear out and break under the pressures resulting from the load on the jib assembly. Finally, an operator can forget to re-engage the pins, resulting in an unsafe operating environment.
Embodiments of the invention solve the above-mentioned problems by providing a sliding lock mechanism for securing the jib assembly in lieu of pins. The sliding lock mechanism provides quick and easy unlocking of the jib assembly, shifting of a jib arm associated with the jib assembly to any of numerous desired locations, and quickly and easily locking the jib arm in a desired location.
The jib assembly of embodiments of the invention provides several advantages over prior art locking mechanism. First the sliding lock mechanism can be operated from any side that the operator can reach. Second, the sliding lock mechanism does not require the fine operator movements of locating and removing pins. It is also resistant to the binding that commonly occurs with locking pins. Third, the sliding lock mechanism does not require precise alignment before re-engaging the lock. Fourth, the sliding lock mechanism can be engaged at virtually any point along the jib arm, allowing the operator to set a more precise length. Fifth, the load is distributed over a much wider area, reducing the wear and tear on the jib assembly. Finally, the sliding lock mechanism is always locked when not being opened by the operator.
A jib assembly in accordance with one embodiment comprises a base, an outer boom, a jib arm, and a sliding lock mechanism. The sliding lock mechanism in accordance with one embodiment of the invention comprises a sheath, having a plurality of gripping components, that covers the jib arm of the jib assembly. The sheath is connected to the outer boom or to the base of the jib assembly. In other embodiments, the sheath is not connected to any structure and instead only surrounds the jib arm.
The sheath is movable between first and second positions. When in the first position, the plurality of gripping components mechanically locks and secures a ribbed surface of the jib arm. When in the second position, the jib arm can slide with little resistance, as the gripping components are not in contact with the ribbed surface of the jib arm. In embodiments, the sheath is in the first position when the sheath is substantially parallel with the jib arm. The sheath is in the second position when the sheath is tilted from the substantially parallel alignment with the jib arm, which may occur upon operator movement or by a mechanical actuation of the jib arm.
In another embodiment of the invention, one or more collars can be utilized around the jib arm. These collars can perform multiple functions, such as, but not limited to, providing a secondary stop to prevent the jib arm from retracting into the sheath beyond the location of the collar, ensuring smooth movement through the sheath when the sheath is in the second position, and providing a secondary safety that must be released before the jib arm can extend or retract.
Also optionally, one or more biasing elements may be used to hold the jib arm on to the gripping components. This will help ensure that the stability of the sliding lock mechanism when there is no load on the jib assembly.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Other aspects and advantages of the invention will be apparent from the following detailed description of the embodiments and the accompanying drawing figures.
Embodiments of the invention are described in detail below with reference to the attached drawing figures, wherein:
The drawing figures do not limit the invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the invention.
The following detailed description references the accompanying drawings that illustrate specific embodiments in which the invention may be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the invention. The following detailed description is, therefore, not to be taken in a limiting sense. The scope of the invention is defined only by the appended claims, along with the full scope of equivalents to which such claims are entitled.
In this description, references to “one embodiment,” “an embodiment,” or “embodiments” mean that the feature or features being referred to are included in at least one embodiment of the technology. Separate references to “one embodiment,” “an embodiment,” or “embodiments” in this description do not necessarily refer to the same embodiment and are also not mutually exclusive unless so stated and/or except as will be readily apparent to those skilled in the art from the description. For example, a feature, structure, act, etcetera described in one embodiment may also be included in other embodiments, but is not necessarily included. Thus, the present technology can include a variety of combinations and/or integrations of the embodiments described herein.
Turning now to the drawings, and specifically
In other embodiments, the jib assembly 10 comprises the jib outer boom 14, the jib arm 16, and the sliding lock mechanism 18, as illustrated in
In still further embodiments, the jib assembly 10 is secured to the base 4 of the aerial device 2. In these embodiments, the boom assembly 6 is distinct from the jib arm 16, such that the boom assembly 6 and jib arm 16 each extend from a different location on the base 4. The sliding lock mechanism 18 interfaces between the base 4 and the jib arm 16.
Turning to
The sliding lock mechanism 18 is coupled to the jib arm 16 and in embodiments, surrounds the jib arm 16. The jib arm 16 is an elongated member, shaft, boom, rod, or pole that has a length and presents an outer surface 28, a proximal end 34, and a distal end 36. The jib arm 16 may be formed of a composite material, steel, aluminum, titanium, or PVC. The jib arm 16 may be solid or hollow. According to one embodiment, the outer surface 28 of the jib arm 16 is textured to either mechanically or frictionally interlock with the gripping components 22. As illustrated in
In other embodiments of the invention, the jib arm 16 has a substantially flat, even surface 32 (see,
Numerous tasks can be performed from the jib arm distal end 36 by the use of a tool 38. In embodiments, the tool 38 is a pulley, as illustrated in the figures, from which the jib arm distal end 36 can support a load (not illustrated). The pulley is also known as a sheave and sheave head. The sheave is a wheel over which a rope moves. The sheave head is a housing to protect the wheel and the rope, as illustrated in
In one embodiment, the jib arm 16 has markings (not illustrated) along at least a portion of the jib arm length. In one embodiment, these markings indicate the distance the jib arm distal end 36 is extended beyond the sheath 20, the collar 26, or other starting position. The markings may represent actual relative lengths (in units of measures such as inches or meters) and be spaced accordingly. Alternatively or in addition, the markings may represent various predetermined positions, such as “stored,” “general use,” and “maximum extension.” Alternatively or in addition, the markings may represent a maximum weight of a load that can be safely lifted by the jib arm 16 when it is extended to the indicated position. The sheath 20 or the collar 26 may additionally have markings for aligning or interpreting the markings on the jib arm 16. In another embodiment, the sheath 20 may have a small viewport or notch (not illustrated) through which the operator can view the markings on the jib arm 16.
The internal structure and operation of one embodiment of the sliding lock mechanism 18 is illustrated in
The “first position” and “second position” of the sheath 20 refer to an orientation or position of the sheath 20 relative to the jib arm 16. In one embodiment, the sheath 20 is in the first position and locked when it is substantially parallel to the jib arm 16. The sheath 20 is in the second position and unlocked when the sheath 20 is not substantially parallel to the jib arm 16. In other embodiments, the sliding lock mechanism 18 could be locked while in a non-parallel configuration and unlocked when in a substantially parallel configuration. In other embodiments, the sliding lock mechanism 18 is in a locked position at one angle away from parallel and unlocked at a different angle away from parallel. In further embodiments, the sheath 20 does not pivot, but instead the gripping components 22 pivot or extend within the sheath 20. In still further embodiments, the sliding lock mechanism 18 is locked by rotating the sheath 20 around the jib arm 16. As used herein, the “first position” indicates the locked position, and the “second position” indicates the unlocked position.
The sheath 20 of the sliding lock mechanism 18 presents an interior 40 that defines a void 42. The sheath 20 also presents a sheath proximal end 44 and a sheath distal end 46, as illustrated in
The gripping components 22 are disposed on the interior 40 of the sheath 20, such that they occupy a portion of the void 42. In one embodiment, illustrated in
When the sliding lock mechanism 18 is in the second position, as illustrated in
In one embodiment, the sheath 20 has a handle 52 to facilitate the gripping thereof by the operator, as illustrated in
In one embodiment, the sheath 20 is pivotably coupled to the base 12, as illustrated in
In embodiments of the invention, the extension and retraction of the jib arm 16 relative to the sheath 20 is facilitated by the use of two biasing elements 24. In one embodiment, the biasing elements 24 are located opposite the gripping component 22, as best shown in
In embodiments of the invention, the biasing element 24 of one embodiment comprises an actuator 56, a friction reducing element 58, and a biasing element housing 60, as shown in
In embodiments of the invention, the actuator 56 comprises a spring 62. In other embodiments of the invention, the actuator 56 comprises a motor (not illustrated) that operates by a source of energy, such as electrical current, rotary mechanical motion, hydraulic fluid pressure, or pneumatic pressure.
In embodiments of the invention, the friction reducing element 58 comprises a roller 64 that is rotatably coupled to the actuator 56, as illustrated in
In other embodiments, at least one additional biasing element 24 may be utilized to ensure the smooth and efficient operation of the jib arm 16. In embodiments of the invention, at least one of these additional biasing elements 24 is positioned along the sheath 20 further toward the sheath proximal end 44 or the sheath distal end 46. In another embodiment, at least one of these additional biasing elements 24 is positioned at an angle away from vertical, such that the biasing elements 24 provide lateral support to the jib arm 16.
In one embodiment, the outer surface 28 of the jib arm 16 comprises a ribbed surface 30 and a flat surface 32, wherein the friction reducing element 58 is adapted to move longitudinally along the flat surface 32. This will allow for a smoother operation of the friction reducing element 58 as it moves along the jib arm 16. In another embodiment, the friction reducing element 58 moves along the plurality of ribs 30 on the outer surface 28 of the jib arm 16. In still another embodiment, the jib arm 16 has no ribbed surface at all but instead has a flat surface 32, as illustrated in
In one embodiment, the jib arm 16 may include a complementary alignment element (not illustrated) that extends along a portion or the entire length of the jib arm 16. The complementary alignment element may be a ridge, a guide, a groove, a recess, a notch, or other complementary shape. The complementary alignment element keeps the jib arm 16 aligned with an alignment element on the sheath 20 to prevent the jib arm 16 from inadvertently rotating about its longitudinal axis. In another embodiment, there may be more than one complementary alignment element.
Turning now to
In embodiments of the invention, the collar inner surface 66 (see
In one embodiment, the collar 26 is attached to the sheath 20, such that the collar 26 may rotate to a non-parallel position relative to the sheath 20. In this embodiment, the collar 26 prevents the jib arm 16 from directly contacting the sheath 20, as this will add additional friction to the moving jib arm 16 and cause potential damage to both components. Another embodiment of the invention does not restrict the movement of the collar 26, such as in the case of a jib arm 16 that does not have a ribbed surface or there is a non-ribbed section through with the friction-reducing elements 58 move.
In another embodiment, the collar 26 is not attached to the sheath 20, as shown in
Referring to
The gripping components 22 present a surface area that is in contact with the jib arm 16 when the sheath 20 is in the first position. The surface area of the gripping components 22 provides a sufficiently large area that frictionally engages with the jib arm 16 to stabilize the jib arm 16 within the sheath 22. The surface area of the gripping components 22 is defined by a length, which runs longitudinally in the same direction as the jib arm 16, and a width, which runs counter to the length. As illustrated in
In embodiments of the invention, the gripping segment 72 of the gripping component 22 is formed of a polymer, such as rubber, such that the gripping segment 72 has a high coefficient of friction, yet minimizes damage to the jib arm 16 and itself. In one embodiment of the invention, the gripping segment 72 is securely coupled to the mounting segment 70 via at least one mechanical fastener, such as a bolt or rivet (not illustrated). In another embodiment of the invention, the gripping segment 72 is securely coupled to the mounting segment 70 via a high-strength adhesive. In embodiments of the invention, the gripping segment 72 is replaceable should it become worn or damaged. The gripping segment 72 may be formed of an applied gripping material covering a metal substrate. In still another embodiment, the gripping component 22 is a single, monolithic structure that is secured directly to the sheath 20.
As illustrated in
In one embodiment of the invention, the sliding lock mechanism 18 is utilized to allow for the extension and retraction of the jib arm 16. In another embodiment of the invention, not illustrated, the sliding lock mechanism 18 could also be utilized for moving a load along the jib arm 16, instead of for extending and retracting the jib arm 16 of the jib assembly 10. In another embodiment of the invention, not illustrated, the sliding lock mechanism is utilized with a stationary member that is supported on both ends, instead of a jib assembly 10. When the sliding lock mechanism is unlocked, the load is moved along the member to a desire location. Then, the operator simply lets go when the load reaches the desired location, and the sliding lock mechanism 18 automatically locks itself into that position.
In still another embodiment of the invention, the sliding lock mechanism is adapted to disassemble in such a way that it can be added to and removed from a jib assembly 10 or stationary member as needed.
One embodiment of a method of using the sliding lock mechanism 18 will now be discussed. By default, the sliding lock mechanism 18 is in the first position, which is the locked position, such that the gripping components 22 are frictionally engaging the jib arm 16, as shown in
Although the invention has been described with reference to the exemplary embodiments illustrated in the attached drawings, it is noted that equivalents may be employed and substitutions made herein without departing from the scope of the invention as recited in the claims. Other methods may be used without departing from the scope of the invention.
Number | Name | Date | Kind |
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4582206 | Johnson | Apr 1986 | A |
Number | Date | Country | |
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20160060081 A1 | Mar 2016 | US |