The present invention relates to the technical field of oil and natural gas well completion, and in particular to a sliding sleeve device.
With the continuous and deepening development in oil and gas exploitations, sliding sleeve has become one of the key tools to realize communication with the oil casing annulus in the process of cementing, completion and fracturing, for the sake of fracturing of separate layers.
During gas testing in the completion of oil and gas wells, the annulus between the pipe string and the wellbore can be accessed through opening the sliding sleeve, thus realizing operations such as circulation, fluid replacement, sand fracturing, and so on. For staged construction in multiple layers, it is necessary to arrange multiple sliding sleeves in series on one pipe string. During construction, the sliding sleeves are opened in sequence from bottom to top, and then corresponding layers are fractured one after another. In this manner, the fracturing can be performed successively in layers.
With the development of explorations and exploitations of tight gas reservoirs, the horizontal sections of horizontal wells are getting longer and longer, and the number of sand fracturing stages is also increasing. Fracturing process involving dozens of sliding sleeves has been implemented already. However, in the actual production process, the problem that the sliding sleeves cannot be opened smoothly often occurs, thus affecting the construction progress.
Aiming at some or all of the above technical problems existing in the prior arts, the present invention proposes a sliding sleeve device, which can ensure that the sliding sleeve can be opened smoothly for performing subsequent related operations.
According to the present invention, a sliding sleeve device is provided, comprising: an outer cylinder, with a circulation hole being provided in a wall of the outer cylinder; and an inner cylinder arranged in an inner cavity of the outer cylinder, wherein in an initial state, the inner cylinder and the outer cylinder are fixed to each other to close the circulation hole, and in a first state, the inner cylinder is movable relative to the outer cylinder to release closure of the circulation hole. A protective mechanism is provided in the circulation hole, and includes an inner member located on a radially inner side and an outer member located on a radially outer side.
In a preferred embodiment, the circulation hole comprises two steps formed on an outer wall of the outer cylinder and opposite to each other circumferentially, the outer member being configured to span over said two steps to block the circulation hole.
In a preferred embodiment, the inner member is lubricating grease filled in the circulation hole, and the outer member is a protective cover.
In a specific embodiment, a recess is provided on an outer wall of the inner cylinder, and at least partially located in the circulation hole in the initial state to allow the lubricating grease to enter the recess.
In a preferred embodiment, the protective cover is a heat-shrinkable cover or a resin cover.
In a preferred embodiment, the outer member is a breakable element to be ruptured under pressure, and the inner member is a support element to support the breakable element and fall off therefrom under pressure.
In a preferred embodiment, at least one protruding ring embedded in the breakable element is provided on the outer wall of the outer cylinder in a region between said two steps.
In a preferred embodiment, the breakable element is configured as a cement jacket formed by hardening of cement slurry supplied.
In a preferred embodiment, the support element is configured as a plurality of piled balls made of resin, or a plurality of piled balls made of metal soluble in working fluid.
In a preferred embodiment, the support element comprises multiple layers of balls, the balls being gradually reduced in layers along a direction from the radially inner side to the radially outer side.
In a specific embodiment, a layer of lubricating grease is provided on both the radially inner and outer sides of the support element.
In a preferred embodiment, the outer member is configured as a plug made of soluble material.
In a specific embodiment, a blind hole is provided on a radial inner surface of the plug.
In a preferred embodiment, the plug comprises a connecting segment and a sloping segment, which are located in sequence in a direction from the radially outer side to the radially inner side and connected with each other. The connecting segment is fixedly engaged with the circulation hole, while the sloping segment is configured to have a reduced size in the direction from the radially outer side to the radially inner side.
In a preferred embodiment, the outer member is configured as a breakable disk, which includes a main body portion fixedly connected to the circulation hole, and a disk portion that is breakable under pressure.
In a preferred embodiment, a clearance in communication with the circulation hole is provided between the outer cylinder and the inner cylinder and outside axial ends of the circulation hole.
In a preferred embodiment, the clearance is an enlarged hole formed on the inner wall of the outer cylinder, the enlarged hole comprising a sloping surface so that the clearance is narrowed in a direction away from the circulation hole.
In the following preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings:
In the drawings, the same reference numerals are used to indicate the same components. The drawings are not drawn to actual scale.
The present invention will be further described below with reference to the accompanying drawings. In the context of the present invention, directional terms “upper”, “upstream”, “upward” or the like refer to a direction toward the well head, while directional terms “down”, “downstream”, “downward” or the like refer to a direction away from the well head. In addition, the direction along the length of the sliding sleeve device is indicated as “longitudinal direction” or “axial direction”, and the direction perpendicular to the “longitudinal direction” or “axial direction” is indicated as “radial direction”, wherein the orientation of the radial direction toward the formation is indicated as “radially outside” while the orientation thereof away from the formation is indicated as “radially inside”.
The structure, operations and states of the sliding sleeve device as mentioned above are well known to one skilled in the art, and thus detailed description thereof are omitted here.
According to an embodiment of the present invention, a recess 61 is provided on the outer wall of the inner cylinder 6, as shown in
As shown in
In one embodiment, as shown in
In a specific embodiment, the protective cover 4 is a heat-shrinkable cover disposed on the outer wall of the outer cylinder 2. Preferably, the heat-shrinkable cover has a thickness of 0.5-2 mm, and two ends overlapping with the outer wall of the outer cylinder 2 at a length of no less than 5 cm. In this way, the protective cover 4 can not only function to protect the lubricating grease, but also be ruptured under the action of the fracturing fluid to expose the circulation hole 21. That is, no special breaking tool is required for such protective cover 4. As long as the fracturing fluid is supplied, the protective cover 4 will be ruptured under the action of pressure to expose the circulation hole 21, which greatly simplifies the operations.
In an alternative embodiment, the protective cover 4 may also be configured as a rubber cover vulcanized on the outer wall of the outer cylinder 2.
In a particular embodiment, as shown in
Preferably, the heat-shrinkable cover is formed by composite molding of irradiation cross-linked polyolefin base material and special hot-melt sealing adhesive. During the process of production and installation, the heat-shrinkable cover is arranged on the outer cylinder 2 by means of hot baking. For example, before installation, the outer wall surface of the outer cylinder 2 between the step faces 22 is sandblasted and derusted to a level of Sa2.5, and then the heat-shrinkable cover is placed around the outer cylinder 2. After that, the heat-shrinkable cover is heated and baked, so that it is stably arranged on the outer cylinder 2. The hot baking process can be carried out from the middle to both ends, and the heat-shrinkable cover can be rolled back and forth with a roller for air release.
In an alternative embodiment, the protective cover 4 is configured as a resin cover provided at the circulation hole 21. For example, the resin cover may have a thickness of 0.5-2 mm. Similarly, in this way, the protective cover 4 can not only function to protect the lubricating grease, but also be ruptured under the action of the fracturing fluid to expose the circulation hole 21. That is, no special breaking tool is required for such protective cover 4. As long as the fracturing fluid is supplied, the protective cover 4 will be ruptured under the action of pressure to expose the circulation hole 21, which greatly simplifies the operations.
The resin cover can be formed by dual-component epoxy resin or epoxy resin powder commonly available in the market. For example, the dual-component epoxy resin contains components A and B, wherein component A includes epoxy resin, leveling agent, diluent, plasticizer, toughening agent, filler or the like, while component B includes curing agent, promoter, diluent, filler or the like. In operation, component A and component B are firstly mixed with each other uniformly according to a ratio of 1:1, then filled into the circulation hole 21, and dried naturally. When solid epoxy resin powder is adopted, it can be filled into the circulation hole 21 with a powder spraying system, and then heat-cured through a drying and curing system.
It should note that when the resin cover is adopted, it is only necessary to fill the resin material in the circulation hole 21, no matter whether the resin material is liquid or solid. The protective cover 4 thus formed does not have to be overlapped onto the outer wall of the outer cylinder 2, and therefore step faces 22 are unnecessary in this case.
In addition, as shown in
Moreover, the sliding sleeve device 100 may further include at least one sealing ring 3. For example, a plurality of sealing rings 3 may be arranged between the inner cylinder 6 and the outer cylinder 2, which are located at positions adjacent to axial ends of the circulation hole 21 and those of the shear pin 5.
In addition, as shown in
With the breakable element 204, impurities and the like can be effectively prevented from entering the circulation hole 221, and thus cannot enter in the area between the inner cylinder 206 and the outer cylinder 202, thereby ensuring the smooth downward movement of the inner cylinder 206. In particular, when the sliding sleeve device 200 is used in a well-cementing operation integrated with well-completion, the provision of the breakable element 204 can prevent the cement slurry from being accumulated in the circulation hole 221. Accordingly, the cement slurry cannot be solidified in the circulation hole 221 to block the circulation hole 221, so that the risk that the inner cylinder 206 cannot move downward is greatly reduced.
In one particular embodiment, the breakable element 204 is configured as a cement jacket formed by curing of the cement slurry applied. The cement jacket may have a thickness of 2-8 mm, for example, 3 mm. This arrangement is simple to achieve, whereby the breakable element 204 has a high hardness. Therefore, during the procedure of lowering the sliding sleeve device 200 or the cementing procedure, the breakable element 204 can satisfactorily protect the circulation hole 221, preventing impurities from entering therein. At the same time, the breakable element 204 is relatively brittle, and will be easily broken under the pressure of the fracturing fluid, so that normal fracturing operation will not be influenced. Moreover, the breakable element 204 can be formed with a simple process. For example, cement material can be supplied in situ, so that the breakable element 204 can be formed after curing of the cement. Therefore, the breakable element 204 can be provided without restrictions of the site, and the operation can be performed in real time at low cost.
According to the present invention, as shown in
In this way, with the support element 209, the breakable element 204 can be supported from the radially inner side of the circulation hole 221, so as to avoid breakage of the breakable element 204 ahead of time, thereby improving safety.
The support element 209 is filled in the circulation hole 221, which, on the one hand, occupies the space of the circulation hole 221 and thus prevents or reduces impurities from entering the area between the inner cylinder 206 and the outer cylinder 202. On the other hand, the support element 209 functions to support the breakable element 204, thus protect the breakable element 204 from being ruptured when being squeezed.
In a preferred embodiment, the support element 209 is configured as a plurality of metal balls or resin balls piled together. For example, the metal or resin balls may have a diameter of 1-2 mm. In addition to providing support and occupying space, the support element 209 can be easily flushed into the annulus after the breakable element 204 is broken during the procedure of pumping fracturing fluid, thereby exposing the circulation hole 221 completely.
Preferably, the support element 209 is made of soluble material, such as, one of soluble magnesium alloy, soluble aluminum alloy, and soluble resin. In this way, after being flushed into the annulus, the support element 209 will react with wellbore fluid and then be dissolved. This arrangement can effectively avoid influence on the construction by the support element 209 being brought into the formation, or avoid blocking problem caused by support element 209 returning to the wellhead, or the like. More preferably, the support element 209 is formed with holes to increase the contact area of the support element 209 with the wellbore fluid, so as to ensure uniform, rapid and complete dissolution thereof.
It should note that the support element 209 can be formed with other components or substances. For example, the circulation hole 221 is filled with semi-solid lubricating grease, which can play not only a lubricating role but also a supporting role. It should also note that the support element 209 can be configured not only in a spherical shape, but also in other shapes, such as a square shape, a cone shape, or the like. In addition, the holes of the support element 209 may be through holes or blind holes, or one or more holes.
In a particular embodiment, when the support element 209 is configured as a plurality of balls, the diameter of the support element 209 gradually decreases in a direction from the radially inner side to the radially outer side of the sliding sleeve device 200. Specifically, in the radial direction from the inside to the outside, the support elements 209 are arranged in layers, wherein the support elements 209 of the innermost layer have the largest diameter for improving the support strength, while those of the outermost layer have the smallest diameter for reducing the gap between the support elements 209 to prevent the breakable element 204 formed by the cement slurry from intruding into the gap between the support elements 209 excessively.
Preferably, in order to prevent the cement slurry from intruding into the gap of the support element 209 when being supplied, lubricating grease may be provided on both radial sides of the support element 209, that is, between the support element 209 and the breakable element 204, and between the support element 209 and the inner cylinder 206. The lubricating grease located between the support element 209 and the breakable element 204 can prevent the cement slurry from intruding into the gap of the support element 209, thereby effectively controlling the design thickness of the cement plug and ensuring that the breakable element 204 can be completely ruptured. The lubricating grease located between the support element 209 and the inner cylinder 206 can play a lubricating role, so as to ensure the smooth downward movement of the inner cylinder 206 relative to the outer cylinder 202.
In a particular embodiment, as shown in
In a preferred embodiment, a plurality of protruding rings (not shown) is provided on the outer wall of the outer cylinder 202 between the step faces 222. In this way, after the cement slurry is cured to form the breakable element 204, the protruding rings will be embedded in the breakable element 204. For example, the protruding ring may be one formed by processing the outer wall of the outer cylinder 202, or threads formed on the outer wall of the outer cylinder 202 by machining, or one formed on the outer wall of the outer cylinder 202 by welding, or a rubber ring or the like arranged around the outer wall of the outer cylinder 202. On the one hand, with the protruding rings, the friction between the cement slurry and the outer cylinder 202 can be enhanced, so as to ensure that the breakable element 204 can be more stably fixed on the outer cylinder 202, thereby ensuring safety. On the other hand, the protruding rings can provide sealing effect to effectively prevent impurities from entering the circulation hole 221 through the gap between the breakable element 204 and the outer cylinder 202, thereby effectively preventing impurities from entering the area between the inner cylinder 206 and the outer cylinder 202.
As an additional arrangement, as shown in
In addition, as shown in
According to the present invention, a protective element 304 is further provided at the circulation hole 321, as shown in
With the protective element 304, impurities and the like can be effectively prevented from entering the circulation hole 321, and thus cannot enter in the area between the inner cylinder 306 and the outer cylinder 302, thereby ensuring the smooth downward movement of the inner cylinder 306. In particular, when the sliding sleeve device 300 is used in a well-cementing operation integrated with well-completion, the provision of the protective element 304 can prevent the cement slurry from being accumulated in the circulation hole 321. Accordingly, the cement slurry cannot be solidified in the circulation hole 321 to block the circulation hole 321, so that the risk that the inner cylinder 306 cannot move downward is greatly reduced.
The specific structure of the protective element 304 in the sliding sleeve device 300 according to the third embodiment of the present invention will be described in detail below with reference to
In one embodiment, the protective element 304 is configured as a plug, made of a soluble material, which can block the circulation hole 321 from the outside. The plug may partially fill with the circulation hole 321, as shown in
Preferably, the plug may be made of magnesium alloy or aluminum alloy, and the dissolving liquid may be an acid solution or a solution containing chloride ions. It should note that dissolving duration of the plug can be adjusted by appropriately selecting the material of the plug, components and concentration of the solution, or the like, thereby controlling the fracturing time.
In one embodiment, a blind hole (not shown) extending radially outward (i.e., along the direction of arrow B in
Alternatively or additionally, a groove 348 extending in a radial direction of the sliding sleeve device can also be provided along a circumferential direction of the plug per se. In this way, the dissolving liquid can especially enclose an outer wall of at least one end of the plug, so as to ensure that the plug is in contact with the dissolving liquid in all directions from the radially outer side to the radially inner side during the dissolving procedure. Accordingly, the plug can be dissolved uniformly, rapidly, and completely.
Preferably, the plug comprises a connecting segment 342 and a sloping segment 343, which are located in sequence in the direction from the radially outer side to the radially inner side and connected with each other, as shown in
In another embodiment, the protective element 304 may also be configured as a breakable disk 304A arranged in the circulation hole 321, as shown in
According to the present invention, lubricating grease may be filled in the circulation hole 321 between the protective element 304 and the inner cylinder 306. For example, in the structure shown in
As an additional arrangement, according to the present invention, a clearance (not shown) in communication with the circulation hole 321 may be provided between the outer cylinder 302 and the inner cylinder 306 and outside the axial ends of the circulation hole 321. The clearance is similar as the clearance 8 as mentioned in the first embodiment of the present invention in terms of structure and function, which will not be repeated here.
According to another aspect of the present invention, a fracturing string (not shown) is provided, which includes a plurality of sliding sleeve devices 100 according to the first embodiment of the present invention, a plurality of sliding sleeve devices 200 according to the second embodiment of the present invention, or a plurality of sliding sleeve devices 300 according to the third embodiment of the present invention. During the fracturing operation, these sliding sleeve devices are opened step by step for fracturing operation of separate layers.
While the present invention has been described above with reference to the exemplary embodiments, various modifications may be made and components may be replaced with equivalents thereof without departing from the scope of the present invention. In particular, as long as there is no structural conflict, each technical feature mentioned in each embodiment can be combined in any manner. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Number | Date | Country | Kind |
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202010534832.7 | Jun 2020 | CN | national |
202010534864.7 | Jun 2020 | CN | national |
202010535615.X | Jun 2020 | CN | national |
The present application claims the priorities of Chinese patent application No. 202010534864.7 entitled “Sliding sleeve device and fracturing string containing the same” and filed on Jun. 12, 2020, Chinese patent application No. 202010535615.X entitled “Fracturing sub and fracturing string containing the same” and filed on Jun. 12, 2020, and Chinese patent application No. 202010534832.7 entitled “Fracturing sub and fracturing string containing the same” and filed on Jun. 12, 2020, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2021/099471 | 6/10/2021 | WO |