Sliding sleeve valves for use in oil and gas valves are well known. Sliding sleeve valves can be used to control fluid flow between a tubing string and the surrounding annulus during circulation or production. Sliding sleeve valves typically contain an inner sleeve having a port that can be selectively shifted to either permit or block fluid flow through ports in the valve body. Seals are provided between the inside wall of the valve body and the sliding sleeve to prevent fluid bypass whenever the valve is closed. Sliding sleeve valves are available in configurations that either shift down to open and up to close, or up to open and down to close. The valves are ordinarily shifted using a shifting tool that is part of a wireline-deployed tool string.
There are two main categories of sliding sleeves: open/close and choking. Open/close sleeves are shifted between a full open position and a closed position. They are used to shut off flow from a zone for economic reasons or to shut off a zone that is depleting or producing too much water. In multi-zone wells, they are used to regulate which zones to produce from and which ones to shut off. Mechanically actuated sleeves are simple and inexpensive but require actuation by a “lock,” which must be run in the well on wireline or coiled tubing. Hydraulically actuated sleeves are more complicated but can be actuated from a small pump at surface. King sleeves can be used to regulate the pressure between two or more zones. They are also used to regulate the flow of fluid into a well during proppant fracturing or hydraulic fracturing operations. Choking sleeves are all hydraulically actuated and have a much more complex design than open/close sleeves.
During operation, a separation tool is pinned in the open position when run by slickline. This provides a flow path through the center of the tool while it is being set in the sliding sleeve. The separation tool adapts to most manufacturers' locks to match the nipple profile in the sliding sleeve. The lock and separation tool assembly are installed with the appropriate running tool and prong. When production is desired from an upper zone while blanking off the lower zone, a sliding sleeve with a nipple profile above and a polished sub below is installed in the tubing string opposite the upper zone. Packers are used to isolate the zones and once set.
This disclosure, in its various embodiments, provides a sliding sleeve apparatus that has a flow inhibitor that slows the fluid flow between the interior passageway of the sliding sleeve and the well annulus to allow pressure equalization between the interior passageway of the sliding sleeve and the well annulus to occur prior to placing the sliding sleeve in a fully open position. The inhibited or restricted fluid flow reduces wear on the seals and other components of the sliding sleeve, which extends the operative life of the tool.
In the drawings and descriptions that follow, like parts are typically marked throughout the specification and drawings with the same reference numerals, respectively. The drawn figures are not necessarily to scale. Certain features of this disclosure may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness. Specific embodiments are described in detail and are shown in the drawings; with the understanding that they serve as examples and that, they do not limit the disclosure to only the illustrated embodiments. Moreover, it is fully recognized that the different teachings of the embodiments discussed, below, may be employed separately or in any suitable combination to produce desired results.
Unless otherwise specified, any use of any form of the terms “connect,” “engage,” “couple,” “attach,” or any other term describing an interaction between elements is not meant to limit the interaction to direct interaction between the elements but include indirect connection or interaction between the elements described, as well. As used herein and in the claims, the phrases, “operatively connected” or “configured” mean that the recited elements are connected either directly or indirectly in a manner that allows the stated function to be accomplished. These terms also include the requisite physical structure(s) that is/are necessary to accomplish the stated function. Also, the phrases “fluidly communicate,” “fluid communication,” or “fluidly connected,” and grammatical variations thereof, mean that the recited component(s) or structure(s) is/are capable of allowing a flow of fluid between the referenced components, that is, from one component to another. However, the phrases do not require an actual flow of fluid between or through the components, but just that they are capable of providing a fluid flow between components.
In the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to.” Unless otherwise specified, any use of any form of the terms “connect,” “engage,” “couple,” “attach,” or any other term describing an interaction between elements is not meant to limit the interaction to direct interaction between the elements but include indirect interaction between the elements described, as well. References to up or down are made for purposes of general special location relative to the recited components, with “up,” “upper,” or “uphole,” meaning toward the surface of the wellbore and with “down,” “lower,” “downward,” “downhole,” or “downstream” meaning toward the terminal end of the well, as the tool would be positioned within the wellbore, regardless of the wellbore's orientation. These terms or phrases do not require that the tool be positioned in a wellbore when determining the meaning of the claims, unless specifically stated otherwise. Further, any references to “first,” “second,” etc. do not specify a preferred order of method or importance, unless otherwise specifically stated, but such terms are intended to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of example embodiments. Moreover, a first element and second element may be implemented by a single element able to provide the necessary functionality of separate first and second elements.
The various characteristics mentioned above, as well as other features and characteristics described in more detail below, will be readily apparent to those skilled in the art with the aid of this disclosure upon reading the following detailed description of the embodiments, and by referring to the accompanying drawings.
Thus, the present disclosure presents embodiments of a sliding sleeve apparatus 106 and system 100 that provides reduce wear on the seals and other components of the sliding sleeve 106. The wellbore 110 may be, for example, an oil and gas well, or other production well that produces fluids.
The sliding sleeve apparatus 106 further comprises a sliding sleeve 208 that is slidably located within the outer mandrel 200. The sliding sleeve 208 includes flow slots 210 located in the sliding sleeve 208 and about its perimeter. In one embodiment, the sliding sleeve 208 further includes equalization fluid ports 212 that are located about the outer perimeter of the sliding sleeve 208 and that allow for a flow of fluid therethrough.
A seal stack 214, which may be of conventional design and materials, is captured between shoulders of the first and second sections 202, 204 and is located between the outer mandrel 200 and the sliding sleeve 208. The seal stack 214 is present to provide a seal relative to the exterior of the sliding sleeve 208, which passes across the seal stack 214 during opening and closing of the fluid ports 206. Over time, the seal stack 214 represents an area of possible loss of sealing integrity. During the movement of the sliding sleeve 208 to an open position, the seal stack 214 is exposed to a surge of fluid flow, which can cause actual cutting of the seal stack 214, as pressure is equalized before a full positive opening of the sliding sleeve apparatus 106. In some instances, this may occur during complete opening of the sliding sleeve 208. In any event, any time the seal stack 214 is exposed to flow surging, it can become susceptible to damage, and as a result can leak.
To lessen the flow stress on the seal stack 214, the sliding sleeve apparatus 106 further includes a flow inhibitor 216 located below the seal stack 214 and between the outer mandrel 200 and the sliding sleeve 208. The flow inhibitor 216 is a component that is configured to inhibit a flow of fluid between the flow ports 206 and the sliding sleeve 208. In one embodiment, the flow inhibitor 216 may be a labyrinth-type flow inhibitor having a labyrinth geometry. In such embodiments, the flow inhibitor 216 is in a fixed position and in fluid communication with the flow ports 206. In other embodiments, the flow inhibitor 216 is movable, and in such embodiments, the flow inhibitor 216 is movable such that it can be placed in fluid communication with the fluid ports 206, and is initially located between the seal stack 214 fluid ports 206 when the sliding sleeve apparatus 106 is in a closed position.
The flow inhibitor 216 restricts or inhibits the flow of fluid as the sliding sleeve 208 is shifted to an open position by reducing the fluid flowrate and the pressure. In one embodiment, which is shown in
In those embodiments that include the equalization ports 212, the equalization ports 212 first pass under the flow inhibitor 216 and allows fluid communication (noted by arrows) from the annulus to the inner diameter of the sliding sleeve 208 by way of the flow inhibitor 216 and the equalization ports 212, as seen in
Once the pressure differential has fully equalized by way of the equalization ports 212, the sliding sleeve 208 is shifted further downhole such that the flow slots 210 are in fluid communication with the flow inhibitor 216, as shown in
In one embodiment, the flow inhibitor 300 comprises a plurality of the curved plates 302 that have overlapping ends 304 that form a fluid path. As explained below, the curved plate(s) is/are slidable to place the fluid path in fluid communication with the fluid ports 206. In one aspect of this embodiment, the curved plates 302 comprise first, second, and third curved plates 302a, 302b, and 302c, wherein an end of the first plate 302a overlaps ends of the second and third plates 302b, 302c, and another end of the second plate 302b overlaps another end of the third plate 302b to form fluid paths therethrough. At least one of the fluid paths is in fluid communication with one of the fluid ports 206, as generally shown, when the sliding sleeve apparatus 106 is in a closed position. The overlapping ends of the curved plates 302a-302c form restricted flow path channels that form a tortuous fluid path that reduces the flowrate and pressure as the flow slots of the sliding sleeve 208 are moved into fluid communication with the fluid ports 206. In those embodiments where the flow inhibitor 300 consists of a single curved plate, the plate may have a plurality of small openings formed through the plate that creates the tortuous fluid path.
Once the pressure differential is equalized, the sliding sleeve 208 is shifted toward an open position, as generally shown in
A sliding sleeve apparatus. This embodiment comprises an outer mandrel a first section coupled to a second section and having fluid ports located through the second section and about an outer perimeter thereof. A sliding sleeve is slidably located within the outer mandrel and includes flow slots located therethrough and about an outer perimeter thereof. A seal stack is captured between the first and second sections and is located between the first section and the fluid ports. A flow inhibitor is located between the second section and the sliding sleeve and below said seal stack. The flow inhibitor is configured to inhibit a flow of fluid between the fluid ports and the sliding sleeve.
Another embodiment is directed to a well servicing system. This embodiment comprises a servicing rig having tubing associated therewith that can be inserted into a wellbore. A sliding sleeve apparatus is coupled to the tubing and is configured to flow a fluid from an annulus of the wellbore into the sliding sleeve apparatus. The sliding sleeve apparatus comprised an outer mandrel having a first section coupled to a second section and having fluid ports located through the second section and about an outer perimeter thereof. A sliding sleeve is slidably located within the outer mandrel and has flow slots and equalization ports located therethrough and about an outer perimeter thereof. A seal stack is captured between the first and second sections and is located between the first section and the fluid ports. A flow inhibitor is located between the second section and the sliding sleeve and below the seal stack. The flow inhibitor is configured to inhibit a flow of fluid between the fluid ports and the equalization ports.
Another embodiment is directed to a method of flowing a fluid in a well. This embodiment comprises attaching a sliding sleeve apparatus to a service tubing and positioning the sliding sleeve apparatus into a wellbore. The sliding sleeve apparatus comprises an outer mandrel having a first section coupled to a second section and having fluid ports located through the second section and about an outer perimeter thereof. A sliding sleeve is slidably located within the outer mandrel and has equalization fluid ports and flow slots located therein. A seal stack is captured between the first and second sections and is located between said first section and said fluid ports. A flow inhibitor is located between the second section and the sliding sleeve and below the seal stack. The flow inhibitor is configured to inhibit a flow of fluid between the fluid ports and the equalization ports. The sliding sleeve apparatus is positioned in the well and equalization ports are positioned under the flow inhibitor to bring the equalization fluid ports into fluid communication with the flow inhibitor and the fluid ports. The sliding sleeve is slid within the outer mandrel to an open position to position the flow slots adjacent the fluid ports.
Each of the foregoing embodiments may comprise one or more of the following additional elements singly or in combination, and neither the example embodiments or the following listed elements limit the disclosure, but are provided as examples of the various embodiments covered by the disclosure:
Element 1: wherein the flow inhibitor includes a plurality of stationary interconnected fluid channels that extend around an outer perimeter of the sliding sleeve and a primary fluid channel that extends from the fluid ports to the plurality of fluid channels.
Element 2: wherein the conduit system further comprises an outlet conduit system coupled to respective outlet ends of each of the hydration tanks that have a portion of the plurality of fluid valves interposed the outlet conduit and operatively coupled to the controller to receive commands from the controller to empty a filled hydration tank of the hydration tanks.
Element 3: wherein the flow inhibitor includes one or more curved plates that extend around an outer perimeter of the sliding sleeve and are slidable with respect to the outer mandrel.
Element 4: wherein the curved plates comprise first, second, and third curved plates wherein an end of the first plate overlaps ends of the second and third plates and another end of the second plate overlaps another end of the third plate to form fluid paths therethrough wherein at least one of the fluid paths is in fluid communication with one of the fluid ports.
Element 5: wherein the curved plates each have a plurality of fluid openings extending therethrough.
Element 6: wherein the sliding sleeve further comprises a flow inhibitor profile formed in an outer perimeter thereof and configured to receive the flow inhibitor therein.
Element 7: wherein the sliding sleeve further includes equalization fluid ports located therethrough and about an outer perimeter thereof.
Element 8: wherein the flow inhibitor includes a plurality of interconnected fluid channels that extend around an outer perimeter of the sliding sleeve and a primary fluid channel that extends from the fluid ports to the plurality of fluid channels.
Element 9: wherein the flow inhibitor includes one or more curved plates that extend around an outer perimeter of the sliding sleeve and are slidable with respect to the outer mandrel.
Element 10: wherein the flow inhibitor comprises a plurality of the curved plates having overlapping ends that form a fluid path, the curved plates being slidable to a position to place the fluid path in fluid communication with the fluid communication port.
Element 11: wherein the curved plates each have a plurality of fluid openings extending therethrough.
Element 12: wherein the curved plates are positionable within a sliding sleeve profile of the sliding sleeve.
Element 13: wherein the flow inhibitor includes a plurality of stationary interconnected fluid channels that extend around an outer perimeter of the sliding sleeve and a primary fluid channel that extends from the fluid ports to the plurality of fluid channels.
Element 14: wherein the flow inhibitor includes a plurality of curved plates having overlapping ends that form at least one fluid path, and wherein positioning the equalization ports includes positioning the equalization ports under the at least one fluid path to bring the equalization ports into fluid communication with the at least one fluid path and the fluid ports.
Element 15: wherein the curved plates, at the point of overlap, form a plurality of fluid paths and positioning the equalization ports includes positioning the equalization ports under at least one of the plurality of fluid paths.
Element 16: wherein the curved plates each have a plurality of fluid openings extending therethrough and positioning the equalization ports includes positioning the equalization ports under the plurality of fluid openings to bring the equalization ports into fluid communication with the at least one fluid path and the fluid ports.
Element 17: wherein sliding the sliding sleeve to an open position includes positioning the curved plates within a sliding sleeve profile of the sliding sleeve.
The foregoing listed embodiments and elements do not limit the disclosure to just those listed above, and those skilled in the art to which this application relates will appreciate that other and further additions, deletions, substitutions and modifications may be made to the described embodiments.
Filing Document | Filing Date | Country | Kind |
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PCT/US2016/069445 | 12/30/2016 | WO | 00 |