In a staged fracturing operation, multiple zones of a formation need to be isolated sequentially for treatment. To achieve this, operators install a fracturing assembly downhole in the wellbore, which typically has a top liner packer, open hole packers isolating the wellbore into zones, various sliding sleeves, and a wellbore isolation valve. When the zones do not need to be closed after opening, operators may use single shot sliding sleeves for the fracturing treatment. These types of sleeves are usually ball-actuated and lock open once actuated. Another type of sleeve is also ball-actuated, but can be shifted closed after opening.
Initially, operators run the fracturing assembly in the wellbore with all of the sliding sleeves closed and with the wellbore isolation valve open. Operators then deploy a setting ball to close the wellbore isolation valve. This seals off the tubing string of the assembly so the packers can be hydraulically set. At this point, operators rig up fracturing surface equipment and pump fluid down the wellbore to open a pressure actuated sleeve so a first zone can be treated.
As the operation continues, operates drop successively larger balls down the tubing string and pump fluid to treat the separate zones in stages. When a dropped ball meets its matching seat in a sliding sleeve, the pumped fluid forced against the seated ball shifts the sleeve open. In turn, the seated ball diverts the pumped fluid into the adjacent zone and prevents the fluid from passing to lower zones. By dropping successively increasing sized balls to actuate corresponding sleeves, operators can accurately treat each zone up the wellbore.
When initially run downhole, the inner sleeve 30 positions in the housing 20 in a closed state. A breakable retainer 38 initially holds the inner sleeve 30 toward the upper sub 22, and a locking ring or dog 36 on the sleeve 30 fits into an annular slot within the housing 20. Outer seals on the inner sleeve 30 engage the housing 20's inner wall above and below the flow ports 26 to seal them off.
The inner sleeve 30 defines a bore 35 having a seat 40 fixed therein. When an appropriately sized ball B lands on the seat 40, the sliding sleeve 10 can be opened when tubing pressure is applied against the seated ball B to move the inner sleeve 30 open. To open the sliding sleeve 10 in a fracturing operation once the appropriate amount of proppant has been pumped into a lower formation's zone, for example, operators drop an appropriately sized ball B downhole and pump the ball B until it reaches the landing seat 40 disposed in the inner sleeve 30.
Because the zones of a formation are treated in stages with the sliding sleeves 10, the lowermost sliding sleeve 10 has a ball seat 40 for the smallest ball size, and successively higher sleeves 10 have larger seats 40 for larger balls B. In this way, a specific sized ball B dropped in the tubing string will pass though the seats 40 of upper sleeves 10 and only locate and seal at a desired seat 40 in the tubing string.
Once the ball B is seated, built up pressure forces against the inner sleeve 30 in the housing 20, shearing the breakable retainer 38 and freeing the lock ring or dog 36 from the housing's annular slot so the inner sleeve 30 can slide downward. As it slides, the inner sleeve 30 uncovers the flow ports 26 so flow can be diverted to the surrounding formation. The shear values required to open the sliding sleeves 10 can range generally from 1,000 to 4,000 psi (6.9 to 27.6 MPa).
Once the sleeve 10 is open, operators can then pump proppant at high pressure down the tubing string to the open sleeve 10. The proppant and high pressure fluid flows out of the open flow ports 26 as the seated ball B prevents fluid and proppant from communicating further down the tubing string. The pressures used in the fracturing operation can reach as high as 15,000-psi.
After the fracturing job, the well is typically flowed clean, and the ball B is floated to the surface. Then, the ball seat 40 (and the ball B if remaining) is milled out. The ball seat 40 can be constructed from cast iron to facilitate milling, and the ball B can be composed of aluminum or a non-metallic material, such as a composite. Once milling is complete, the inner sleeve 30 can be closed or opened with a standard “B” shifting tool on the tool profiles 32 and 34 in the inner sleeve 30 so the sliding sleeve 10 can then function like any conventional sliding sleeve shifting with a “B” tool. The ability to selectively open and close the sliding sleeve 10 enables operators to isolate the particular section of the assembly.
The standard fracture sleeve system as noted above uses graduated ball seats that are permanently installed into the sleeves during the fracturing operation. Once all of the sleeves have been opened, reservoir pressure is then relied upon to pump the balls off the seats so the balls can then float and be carried by flow back to surface. In the case where a ball fails to pump off the seat or if a larger flow area is desired, operators run an intervention to mill out the ball and seats to remove the obstructions.
To facilitate milling, anti-rotation features have been added to the inserts in the sliding sleeves in both the opened and closed position so that the ball and seat can be milled out in any orientation. Also, dissolvable ball materials have been used to eliminate the potential need for milling.
The subject matter of the present disclosure is directed to overcoming, or at least reducing the effects of, one or more of the problems set forth above.
A sliding sleeve is run on a tubing string in a well. The sliding sleeve opens with a deployed plug and applied pressure and is subjected to reverse flow pressure. The sleeve includes a housing, an insert, and a seat. The housing defines a first bore and can define a flow port communicating the first bore outside the housing. The insert is disposed in the first bore of the housing and has a second bore therethrough in which the seat is held in a first direction. The insert can be an inner sleeve with seals disposed thereabout for sealing the flow port with the inner sleeve in the closed position.
During operations, the seat engages the deployed plug in the first direction, and the insert can move, by the applied pressure against the plug engaged in the seat, in the first direction inside the first bore. For example, the insert can move from a closed position toward an opened position relative to the flow port.
The seat is disengagable from the insert in a second direction opposite to the first direction by the reverse flow pressure coming from downhole in the tubing string. At that point, the disengaged seat is passable out of the insert in the second direction and can flow uphole. A retention element holds the seat in the first direction in the second bore of the inner sleeve, but the retention element can release the seat in the second bore in the second direction in response to a predetermined level of the reverse flow pressure. For example, this retention element can be a ring engaged in a slot about the seat and held in a groove about the second bore of the insert. The ring can have an end allowing passage of a shoulder of the slot in the second direction.
Another retention element can temporarily hold the insert in the closed position until the applied pressure against the engaged plug in the seat breaks the temporary hold so the insert can move toward the opened position. For example, this second retention element can be a shear ring shearable in response to movement of the insert in the first direction.
Yet another retention element can then hold the insert in the opened position inside the housing's bore. This third retention element can be a lock ring held in a slot about the insert and engageable in a groove about the first bore of the housing.
To help engage the plug deployed to the seat, the seat can have a surface engageable with the deployed plug and configured to at least partially hold the deployed plug in the second direction. For example, the seat can have a contoured surface, a knurled surface, a ribbed surface, a conical surface, a wedged surface, or the like.
To facilitate the reverse flow move the seat, one or more seals can be disposed on the seat sealing with surrounding surfaces. For example, one or more fins can be disposed on the seat and adapted to seal with the second bore of the insert and the first bore of the housing when passing therethrough. At least one seal can be disposed at a first end of the seat and can seal a space between the seat and the second bore of the insert while the seat is held therein. Another seal can be disposed at a second end of the seat and can be adapted to seal a space between the seat and the first bore of the housing.
A wellbore treatment system according to the present disclosure can include a plurality of such sliding sleeves. Each sliding sleeve opens with one of a plurality of deployed plugs and applied pressure. Each of the plugs can have different sizes to pass through successive sleeves and engage lower ones of the seats so sleeves can be successively opened and treatment can be performed up the tubing string.
In treating a well with plugs and applied pressure, which is followed with reversed flow pressure, a treatment method can involve engaging one of the plugs on the seat of the insert in one of the sliding sleeves disposed in the well. The insert is then opened relative to the flow port on the sliding sleeve by moving the insert in the first direction with the applied pressure against the engaged plug.
Eventually, the method involves disengaging that seat having the engaged plug from the insert in response to the reversed flow pressure and involves flowing the disengaged seat having the engaged plug in a second direction opposite to the first direction using the reversed flow pressure. Disengaging the seat having the engaged plug from the insert in response to the reversed flow pressure can involve releasing a temporary connection of the seat to the insert in the sliding sleeve. Meanwhile, a sleeve of the insert can be locked in the open condition in the sliding sleeve to allow the seat to disengage from the locked sleeve.
The foregoing summary is not intended to summarize each potential embodiment or every aspect of the present disclosure.
When this operation is done, the next largest ball B can be deployed to the next sliding sleeve 100 so fracturing treatment can be applied to the next zone of the formation. This process is then repeated up the borehole 56. Once all operations are completed, the balls B and seats in the sleeves 50 can be floated to the surface in a manner discussed below. The sleeves 100 can be kept open or may be shifted closed depending on the implementation.
The sliding sleeve 100 includes a housing 110 with a throughbore 112. The insert 120 can move within the housing 110 to close or open fluid flow through the housing's flow ports 114 based on the insert's position. The insert 120 includes an inner sleeve 130 and a seat 140. The seat 140 is affixed in one direction inside the inner sleeve 130 using a retention feature 146. Any number of retention features 146 could be used, including, but not limited to, a shear pin, a shear screw, a shear ring, a snap ring, a latch ring, etc. The retention feature 146 can temporarily affix the seat 140 in the inner sleeve 130 in one (uphole) direction up to a first pressure limit (i.e., from pressure below), but can affix the seat 140 in the inner sleeve 130 in the opposite (downhole) direction to a greater extent (i.e., from fracture pressure above).
As particularly shown here, the retention feature 146 is a shouldered ring that fits in an inside groove of the sleeve 130 and fits in an external profile or slot on the seat 140. (See
When initially run downhole, the insert 120 positions in the housing 110 in a closed state, as in
The sliding sleeve 100 is designed to open when a particularly sized ball B lands on the seat 140 and tubing pressure is applied to move the insert 120 open. (Although a ball B is shown and described, any conventional type of plug, dart, ball, cone, or the like may be used. Therefore, the term “ball” as used herein is meant to be illustrative.) Before the particular ball is deployed, the sliding sleeve 100 functions as normal to allow smaller balls B to drift through the sleeve 100 and the seat's passage 142 to further downhole parts of the completion until the proper sized ball B is dropped. Once the appropriate ball B has landed on the seat 140, pressure increased behind the seated ball B eventually shears the shear ring 116 and pushes the insert 120 of the sleeve 100 opened.
To open the sliding sleeve 100 in a fracturing operation, for example, operators drop the appropriately sized ball B downhole and pump the ball B until it reaches the seat 140 disposed in the inner sleeve 130. With the ball B seated on the seat 140, fluid pressure applied against it forces against the insert 130. The force against the seat 140 transfers to the inner sleeve 130 though the engagement of the retention ring 146 (
Turning now to
With the ball B seated on the seating surface 144 of the seat 140, fluid pressure applied above the seated ball B cannot pass through the seat's passage 142 so that the fracture treatment can be pumped out of the open sleeve 100. While fracturing, the fluid pressure can tend to wedge the ball B on the seat 140. In fact, the landing surface 144 of the seat 140 may be contoured, shaped, knurled, ribbed, or the like to facilitate wedging and fixing of the ball on the seat 140. As shown here, for example, the surface 144 of the seat 140 may be conical in nature to enhance the wedging action. Additional features can be provided to further wedge and hold the ball B against the surface 144 of the seat 140. For example,
Pressures during a fracturing operation may be elevated to as high as 10-kpsi uphole of the seated ball B. The applied pressure, therefore, tends to wedge or deform the ball against the seat 140. The ball B can be made of any number of possible materials, such as aluminum, composite, phenolic, etc., and the seat 140 can also be made of any number of possible materials, such as cast iron, aluminum, composite, phenolic, etc. Use of aluminum at least for the ball B can be particularly beneficial in deforming and wedging the ball B on the seat 140.
When fracture treatment is completed for this zone, operators can drop a larger sized ball to engage the next uphole sliding sleeve to repeat the process. This can be repeated multiple times up the borehole. Eventually, once treatment operations and other procedures are completed, pressure from reverse flow (and particularly reservoir pressure) can be allowed to flow into the sliding sleeve 100. Rather than just having a ball floated to the surface and/or having a seat require milling, the insert 120 of the present sliding sleeve 100 allows the seat 140 and the ball B to flow back uphole together as a unit with the reservoir pressure or other reverse flow.
During production, for example, reservoir pressure acts from below the seat 140. The ball B wedged on the seat 140 acts as a plug for the seat's inner passage 142. In fact, the ball B engaged on the seat 140 may not float free of the seat 140 even with pressures from below reaching as high as 2 to 3-kpsi. Consequently, the reservoir pressure acting on the seat 140 from below eventually collapses the retention ring 146 that holds the seat 140 in place in the inner sleeve 130. This releases the seat 140 with the engaged ball B so they can flow uphole, while the inner sleeve 130 remains in the open condition, held by the lock ring 136.
The plugged area provided by the ball seat 140 is great enough that a particular amount of pressure can be expected to dislodge the seat 140 and begin flowing it uphole. To enhance the ability of the seat 140 to flow uphole through the tubing string and sliding sleeves 100, the outer diameter of the seat 140 can be within a desired tolerance of the inner diameter to be encountered, such as the bore 132 in the insert 130.
To enhance the ability of the seat 140 to flow uphole through the tubing string and sliding sleeves 100, the seat 140 can have one or more seals 148a-b disposed thereabout to engage the inside surface of the sliding sleeve 100 and tubing string. Various types of seals could be used, such as O-rings, chevron seals, cups seals, fins, etc. In the present example, the seals 148a-b can include fins molded onto the outside of the seat 140 and can be composed of an elastomer or the like. The fins 148a-b act as swabbing members in the gap between the seat 140 and the tubing string and sliding sleeves 100 so the seat 140 and the engaged ball B can be forced uphole. As particularly shown in
The lower fin 148b may have an extended cup seal to bias further outward toward surrounding tubular walls. Although shown with a portion of the lower fin 148b extended beyond the end of the sleeve 130, this is not strictly necessary and may not be desired if it could damage the fin 148b (especially on opening of the sleeve 130). Instead, portion of the sleeve 130 can extend further beyond the cup seal of the fin 148b, or other configurations can be used.
Being able to float the ball B and the seat 140 uphole can eliminate the need to mill out the seat 140 to provide a full bore through the tubing string. Thus, a secondary intervention to retrieve the seats or to mill out the seats is not necessary. However, should the well have insufficient flowback to get one or more of the seats 140 to surface, the seat 140 can be milled out. Alternatively, a retrieval mechanism can be used to pluck the seat 140 out mechanically using coil tubing, or the seat 140 as well as the ball B may be composed of a dissolvable material.
Notably, when multiple sleeves having the seats and balls are subject to reverse flow back, the various seats and balls flowback toward the surface along the tubing string. This is diagrammed in
The actual pressure required to dislodge the seat 140 with the engaged ball B from the inner sleeve 120 can be configured for a particular implementation and can be based on estimates of the reservoir pressure and the like. As will be appreciated, retrieval of the seat 140 with the engaged ball B from the well through reverse flow from the reservoir pressure can be contingent on a number of factors, such as well production rates, reliability in successful intervention methods, contingency issues, and cost of system. These factors can be taken into consideration when arranging and selecting the sliding sleeves 100, the sizes of the balls B, the diameters of the seats 140, the materials used, the strength of the retention feature 146, etc.
The foregoing description of preferred and other embodiments is not intended to limit or restrict the scope or applicability of the inventive concepts conceived of by the Applicants. Although components of the seats may be shown and described as “rings,” each of these components need not necessarily be completely circular or continuous, as other shapes and segmentation may be used. It will be appreciated with the benefit of the present disclosure that features described above in accordance with any embodiment or aspect of the disclosed subject matter can be utilized, either alone or in combination, with any other described feature, in any other embodiment or aspect of the disclosed subject matter. Accordingly, features and materials disclosed with reference to one embodiment herein can be used with features and materials disclosed with reference to any other embodiment.
In exchange for disclosing the inventive concepts contained herein, the Applicants desire all patent rights afforded by the appended claims. Therefore, it is intended that the appended claims include all modifications and alterations to the full extent that they come within the scope of the following claims or the equivalents thereof.
This application claims the benefit of U.S. Provisional Appl. 62/053,032, filed 19 Sep. 2014, which is incorporated herein by reference.
Number | Date | Country | |
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62053032 | Sep 2014 | US |