The invention pertains to a sliding surface for a continuously operating double-belt press for manufacturing endless material strips such as laminates, particularly copper laminate, decorative laminate, fiber-reinforced plastic laminates and/or other technical laminates, wherein the double-belt press comprises an upper and a lower endless press belt that are guided over deflection rollers, wherein a reaction zone, in which the material strip is guided and pressed together under a surface pressure, is formed between the opposing outer sides of the press belts, wherein the double-belt press furthermore has a pressure chamber that generates at least part of the surface pressure and is formed in the reaction zone between a base element, particularly a heating plate, and an inner side of the press belt, wherein said pressure chamber can be pressurised with a fluidic pressure medium and is laterally bounded and sealed by the at least one annular, closed sliding surface, wherein the sliding surface has a sealing surface for abutting on the inner side of the press belt in a sealing manner, and wherein the sliding surface comprises a sealing element that forms the sealing surface and a sealing frame that at least partially accommodates the sealing element and serves for movably supporting the sliding surface in the base element, particularly in the heating plate.
The present invention furthermore pertains to a continuously operating double-belt press as disclosed herein.
Continuously operating double-belt presses for pressing together substrates or materials strips and the use of sliding surface for sealing a pressure chamber between the press belts of the double-belt press and a base element, particularly a heating element, are sufficiently known and described, for example, in publications DE 41 28 024 A1 and DE 42 19 226 C2. Referred to the direction of rotation or revolution of the press belts, the closed sliding surface form sections that extend along the direction of revolution or rotation, as well as regions that extend transverse to the direction of rotation or revolution of the press belts, particularly in the entry and exit regions of the press or the press belts.
Different problems arise in connection with these sliding surface in the prior art. In the entry and exit regions of the press, the transversely extending sections of the sliding surface can, if applicable, exert locally different pressures upon the rear side of the press belt or upon the inner side of the press belt due to the rigidity of the seal and due to manufacturing and installation tolerances and thereby lead to adverse effects, which particularly manifest themselves in the form of visible longitudinal streaks on the finished product or the manufactured material strip, particularly when processing sensitive materials.
Another disadvantage of known sliding surface and known continuously operating double-belt presses can be seen in that the known double-belt presses and the known sliding surface thus far only made it possible to process and/or press together undersized material strips if the undersized material was realized very thin, for example with a thickness of only a few tenths of a millimeter. A person skilled in the art refers to an undersize if the width of the material strips to be pressed together turns out smaller than the distance between the longitudinally extending sections of the sliding surface of the double-belt press. Until now, the manufacture of undersized material strips also was hardly possible or highly problematic because the transversely extending sections of the sliding surface were unable to follow the progression, particularly the S-shaped progression, of the press belts around the lateral edges of the material strips or materials to be pressed together, particularly in the entry and exit regions of the press, due to the rigidity of the sliding surface and an impermissibly high leakage of fluidic pressure medium from the pressure chamber occurred as a result thereof. However, the demand for double-belt presses, particularly continuously operating double-belt presses, that also make it possible to process or manufacture undersized pressed materials or material strips is particularly high because a correspondingly dimensioned double-belt press, in which the distances of the sliding surface seal are in the longitudinal sections adapted to the width of the material strips or materials to be pressed, otherwise has to be procured and operated for a correspondingly smaller size, particularly for a correspondingly smaller width of the material strips or materials to be pressed together. In addition, the basic operation of double-belt presses with oversized materials to be pressed together, i.e. with a lateral projection of the material strips or materials to be pressed together over the width of the sliding surface in the longitudinal sections, leads to a large amount of waste, wherein the oversize in fact prevents the leakage of fluidic pressure medium from the pressure chamber because the sliding surface does not have to adapt itself to a corresponding contour, particularly in the entry and exit regions, but the material strips or materials to be pressed together, which are guided through the double-belt press beyond or outside the sliding surface, are not pressed together with a sufficient surface pressure and not acted upon with the desired or required temperature profile and therefore inevitably form corresponding waste that has to be separated from the manufactured material strips and discarded.
Based on this prior art, the present invention aims to propose sliding surface for continuously operating double-belt presses, as well as corresponding double-belt presses, which allow a more flexible use with respect to the width of the material strips or materials to be pressed together and at the same time make it possible to achieve an improved work result, particularly material strips of higher quality.
With respect to a sliding surface for a continuously operating double-belt press, this objective is attained with the characteristics disclosed herein, i.e. in that a compression element is in a generic sliding surface arranged between the sealing frame and the sealing element at least in a pressing direction, wherein said compression element allows a motion of the sealing element relative to the sealing frame due to an elastic compression, particularly an at least partially elastic compression, especially in reaction to a pressure application on the sliding surface in the pressing direction.
In this way, the local flexibility of the sliding surface is significantly increased in a particularly advantageous manner such that the sliding surface, particularly the sealing surfaces of the sliding surface, can be optimally adapted to the progression of the respective press belts, particularly in the entry and exit regions of the double-belt press, wherein a uniform pressure application on the inner side of the press belts can thereby be achieved and an excellent sealing effect is simultaneously produced, namely even if undersized materials are pressed together by the double-belt press.
The basic idea of the present invention is therefore based on the realization that a compression element arranged between the sealing element and the sealing frame allows a flexibilization, particularly a local flexibilization, of the sealing elements such that an altogether homogenous contact pressure can be exerted upon the inner side of the press belt in reaction to a pressure application on the sliding surface from the rear side or from the base element and the sliding surface also can better follow a progression of the inner side of a press belt due to a locally different compression of the compression element or a compression of the compression element with locally different intensity while still achieving a homogenous contact pressure, which particularly turns out to be so high that no disadvantageous or undesirable leakage of pressure medium from the pressure chamber can be observed.
In this way, the use of the inventive sliding surface also makes it possible to operate double-belt presses with undersized materials to be pressed together and to achieve a high-quality result.
According to a first advantageous embodiment of the sliding surface, the compression element may be realized in the form of a closed O-ring. Such a design of the compression element proved particularly advantageous with respect to the local flexibilization of the sealing element relative to the sealing frame, as well as with respect to a homogenous pressure application on the inner sides of the press belts. As an alternative to a closed O-ring, a round cord configured into a ring or an inserted, open sealing cord with circular cross section may also be used. The latter design is advantageous for taking into account or for compensating the thermal expansion of the compression element.
With respect to the arrangement of the compression element, it should on the one hand be ensured that the desired or intended flexibilization of the sealing element or the sealing surface of the sealing element is achieved, but the stability of the sliding surface, particularly also the stability of the support of the sealing element in the sealing frame, should at the same time not be unduly affected. These requirements are met in another particularly advantageous embodiment of the sliding surface, according to which the sealing frame comprises a groove for accommodating the sealing element, wherein the compression element is arranged along a groove base of the sealing frame. In this way, the compression element is largely fixed and stabilized in two of three directions in space. In such an arrangement, the compression element is accommodated and guided by the sealing frame on three of four peripheral sides and fixed or restricted with respect to its mobility by the sealing element on a fourth peripheral side.
In another advantageous embodiment, it is proposed that the sealing element is at least partially or sectionally made of a material with a low modulus of elasticity, particularly a polymer or a metal. In this respect, it is particularly sensible if the sealing element is made of the corresponding polymeric or metallic material in the entry and exit regions of the double-belt press. In these regions, a flexibilization according to the inventive idea, particularly the local or punctiform flexibilization of the sliding surface, especially the sealing elements, is of particular importance for pressing together undersized material strips, as well as for manufacturing high-quality pressed materials. Accordingly, the sealing element may be realized in such a way that the polymeric material is selectively used in the regions of the sealing element, which form the sections of the sealing element that extend transverse to the direction of rotation or revolution of the press belts. However, the aforementioned advantages can also be realized with a sealing element that is entirely made of a polymer with a low modulus of elasticity.
The realization of the inventive sliding surface, which comprise the compression element arranged between the sealing element and the sealing frame, is associated with a particular challenge with respect to securing or fastening the sealing element relative to the sealing frame. This particularly applies to the sections or regions of the sliding surface, which are arranged in the direction of revolution or rotation of the press belts. In other words, this means that the sealing elements are at a distance from the entry and exit regions of the press subjected to an enormous shearing force due to the motion of the press belts, particularly in light of the fact that the sealing surfaces of the sliding surface are pressed against the inner side of the press belt with a pressure up to 200 bar or 20 N/mm2 depending on the intensity of the corresponding pressure, for example, in the pressure chamber. Since it can occur, for example, that the press belt and the sealing element run dry or that encrustations are formed between the press belt and the sealing element, there is a fundamental risk of the press belts carrying along or shifting the sealing elements in the direction of rotation or revolution of the press such that the sliding surface at least becomes leaky or is even damaged.
In order to solve these problems with respect to securing or fastening the sealing elements, another particularly preferred embodiment of the sliding surface proposes that the sealing element at least sectionally comprises blind holes or milled recesses on a lateral face bordering on the sealing surface, wherein the sealing frame comprises caulkings that at least partially engage into the blind holes and secure the sealing element relative to the sealing frame. The blind holes or milled recesses and the correspondingly provided caulkings of the sealing frame ensure that the shearing forces, which the press belt exerts upon the sealing surface and therefore upon the sealing element, can be reliably introduced into the substructure, particularly into the correspondingly massive and stable sealing frame, without the risk of damaging or shifting the sealing elements. Milled recesses preferably can be used in sealing elements of metal, particularly bronze. The caulkings may be realized, for example, in the form of punctiform caulkings, which are placed on an upper end of a lateral edge of the sealing frame in such a way that the sealing frame is in the region of the blind hole deformed in an at least punctiform manner and material of the sealing frame therefore at least partially protrudes into the blind hole of the sealing element in the caulked region.
In this context, a particularly advantageous embodiment proposes that the blind holes and the caulking are dimensioned relative to one another in such a way that the motion of the sealing element relative to the sealing frame can be realized up to a maximum stroke due to a compression of the compression element and the sealing element furthermore is secured relative to the sealing frame. Apart from the intended maximum stroke of the sealing element perpendicular to the sealing surface or in the pressing direction, the dimensioning of the blind hole and the caulking in the longitudinal direction, particularly in the circumferential direction of the sealing element, may be realized in such a way that no relative motion or only a minimal relative motion between the sealing element and the sealing frame is tolerated. It would accordingly be possible, for example, to realize the blind hole in the form of an oblong hole that extends on the lateral face along the pressing direction, wherein the width of the oblong hole particularly is chosen such that it is essentially filled or approximately filled with the material of the sealing frame, which is deformed in the course of the caulking process, whereas the length of the oblong hole particularly is chosen such that the corresponding maximum stroke of the sealing element in the pressing direction can be realized in reaction to a deformation of the compression element.
With respect to the inventive continuously operating double-belt press, the above-defined objective is attained with a double-belt press for manufacturing endless material strips such as laminates, particularly copper laminate, decorative laminate, fiber-reinforced plastic laminates and/or other technical laminates, wherein the double-belt press comprises a rigid press frame, deflection rollers that are rotatably supported on bearing brackets of the press frame and an upper and a lower endless press belt that are guided over the deflection rollers, wherein a reaction zone, in which the material strip is guided and pressed together under a surface pressure, is formed between the opposing outer sides of the press belts, wherein the double-belt press furthermore has a pressure chamber that generates at least part of the surface pressure and is formed in the reaction zone between a base element, particularly a heating plate, and an inner side of the press belt, wherein said pressure chamber can be acted upon with a fluidic pressure medium and is laterally bounded and particularly sealed by the at least one annular, closed sliding surface, wherein the sliding surface has a sealing surface for abutting on the inner side of the press belt in a sealing manner and is supported in the base element so as to be movable in a pressing direction, wherein the support comprises an at least partially elastic, movable pressing element that presses the sealing surface against the inner side of the press belt in the pressing direction due to a pressure application on the sliding surface on the side of the base element, and wherein the double-belt press is characterized in that the sliding surface is realized in accordance with one of the above-described embodiments, i.e. that the sliding surface comprises in addition to the sealing element and the sealing frame at least one compression element, which is arranged between the sealing element and the sealing frame in the pressing direction.
The above-described advantages with respect to pressing together undersized pressed materials, as well as the advantages with respect to the quality of the manufactured material strips, are achieved with the inventive double-belt press. With respect to advantageous embodiments and the associated preferred effects, we refer to the preceding description of the sliding surface.
According to an advantageous embodiment of the double-belt press, it is furthermore proposed that the double-belt press comprises at least two annular, closed sliding surface that at least sectionally extend parallel to one another and are realized in accordance with one of the above-described embodiments. This respectively makes it possible to additionally reduce the leakage and to withdraw pressure medium, which intentionally leaks from the pressure chamber into an intermediate space between the first sliding surface and the second sliding surface via the first sliding surface, by means of a vacuum in the intermediate space.
Advantageous embodiments of the invention are described below with reference to the schematic drawings.
In these drawings:
In the figures, identical elements or elements with the same function are respectively identified by the same reference symbols.
In
In addition, the known sliding surface 01, which are described in greater detail below with reference to
The reaction zone 13, which lies between the pressure chambers 08 and is bounded by the inner sliding surface 01, is formed between the press belts 04, particularly between the opposing outer sides of the press belts 04, wherein the material strips are manufactured of the materials 05 to be pressed together in said reaction zone. According to the schematic illustration in
In contrast to the realization of the sliding surface 01 in accordance with the prior art illustrated in
According to
The corresponding design of a blind hole 22, as well as of the caulking 21 in the sidewall 20 of the sealing frame 03, is likewise illustrated in the sectional representation according to
A pressing and sealing situation, which is schematically illustrated in an exemplary manner in the detail according to
01 Sliding surface
02 Sealing element
03 Sealing frame
04 Press belt
05 Materials to be pressed together
06 Leakage gap
07 Base element
08 Pressure chamber
09 Vacuum chamber
10 Pressing element
11 Inner side
12 Sealing surface
13 Reaction zone
14 Entry region
15 Exit region
16 Recess
17 Compression element
18 Groove
19 Groove base
20 Sidewall
21 Caulking
22 Blind hole
23 Lateral face
Number | Date | Country | Kind |
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10 2018 118 212.0 | Jul 2018 | DE | national |