Patent Application
20090081343
The invention relates to slip resistant seamless food casings and more particularly to slip resistant seamless tubular food casings comprising cellulose or cellulose hydrate and having the surface modified with particles or fibres of food compatible material. The invention also relates to a method for the manufacture of said slip resistant tubular food casing having the surface modified with particles or fibres of food compatible material, and to the use of the obtained slip resistant seamless tubular food casing.
Synthetic tubular food casings comprising cellulose or fibre-reinforced cellulose regenerated from a cellulose derivatives such as xanthate viscose or underivatized cellulose precipitated from cellulose solution are well known in the art. Typically foodstuffs, such as sausage emulsions, are filled into cellulose or fibre-reinforced cellulose casings when they are in the moistened state. Water acts as a moisturizer for the casing and gives the casing the necessary pliability and extensibility.
In high speed manufacture and particularly during manual operations there appear problems relating to gripping and retaining the casing, when the soft and flexible cellulose or fibre-reinforced cellulose casings, often in the form of tubular pieces clipped or tied of at one end, are pushed onto the stuffing horn of the filling machine. The lack of grip arises from several different reasons. The cellulose or fibre-reinforced cellulose casings themselves are made of a material that has a smooth surface. Additionally, the casings are often plasticized using mainly glycerine, which adds certain slipperiness to the casing surface. Typically there may also be other plastisizers and lubricants present, which add even further to the slipperiness of the casing surface.
A slip resistant food casing and a method for making the same are presented in WO 01/03508. A tubular food casing, particularly a cellulose casing, is provided having an exterior coating thereon where the coating includes a mixture of a food compatible resin and inorganic particles. Accordingly, the exterior of a tubular cellulose film is coated with an aqueous suspension containing 0.2 to about 10 wt % of water-insoluble inorganic particles, preferably silica and 0.2 to about 10 wt % of a food compatible resin which is preferably a cationic resin, such as a cross-linkable epichlorohydrin/polyamine-polyamide resin. The coating operation of the casing is carried out running the casing through a tank containing an aqueous suspension containing the resin and the particles, followed by drying the casing.
U.S. Pat. No. 4,967,798 presents a solution to the slipperiness problem by coating the outside surface of the casing with a surface layer comprising a water-insoluble cationic resin containing particles or fibres of cellulose or a synthetic resin, particularly particles of a vinyl chloride homopolymer or copolymer, to provide a roughened outer surface. As WO 01/03508 describes, this method no doubt has some effect, however the surface still does not provide as much “grip” as desired to the outside surface of the casing. In addition, the grip may become worse after the casing is soaked in warm water. According to U.S. Pat. No. 4,967,798, a combination of heat-cured resin with synthetic resin or cellulose particles form the two principal components of the invention. The particles or fibres are embedded in the resin layer. The process for the manufacture such casing consists essentially of the steps of coating the entire outside surface of a tube of fibre-reinforced cellulose with an aqueous dispersion of a still water-soluble cationic resin, drying said tube at an elevated temperature to crosslink the resin to water-insoluble form, wherein the aqueous dispersion contains 0.5-10 wt % of particles or fibres of cellulose or a synthetic resin.
U.S. Pat. No. 4,296,142 discloses a method for coating a tubular food casing, which method includes subjecting an inflated section, which is preferably heated, of the food casing to a cloud of electrostatically charged dry particles of a resinous polymer using a spray gun, and then the coated food casing is sintered.
The methods according to prior art for improving the grip and slip resistance of a food casings involve the use of a resin or an adhesive, usually in combination with particles, to make the surface of the casing rougher.
Based on the above it can be seen that there exists a need for a food casing with improved grip and slip resistance properties and to a method for the manufacture of the same, without the need to use any adhesives or resins.
An object of the invention is to provide a food casing based on cellulose or fibre-reinforced cellulose, with improved slip resistance and grip properties and which casing can be easily pushed onto a stuffing horn in the wet stage.
It is also an object of the invention to provide a method for the manufacture of a food casing based on cellulose or fibre-reinforced cellulose with improved slip resistance and grip properties.
A further object of the invention is the use of the obtained food casing in the manufacture of food products, such as sausages.
Characteristic features of the food casing, of the method for the manufacture of said food casing and of the use of said food casing are provided in the claims.
The invention relates to a tubular food casing comprising cellulose or fibre-reinforced cellulose casing having an external surface modified with particles and/or fibres of food compatible material without adhesives. The invention also relates to a method for the manufacture of a tubular food casing, comprising the steps wherein a tubular fibrous paper substrate is impregnated with viscose and then coated with food compatible material. Preferably the coating is carried out under the die before coagulation and regeneration baths. A slip resistant seamless tubular food casings comprising cellulose or cellulose hydrate and having the surface modified with particles or fibres of food compatible material is obtained.
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The invention is directed to a slip resistant seamless tubular food casing comprising cellulose or fibre-reinforced cellulose casing having an external surface modified with particles and/or fibres of food compatible material or food compatible materials without any adhesives or resins. The invention is also directed to a method for the manufacture of said slip resistant seamless tubular food casing, comprising the steps wherein a tubular fibrous paper substrate is impregnated with viscose, which is optionally coloured, and then coated with food compatible material.
Preferably the coating is carried out under the die where viscose is impregnated onto or into the paper substrate the before coagulation and regeneration baths. The coated, viscose impregnated fibrous paper tubing is then passed to conventional coagulating and regeneration baths and the process is continued as a conventional viscose process including washing, plastisizing, optional adhesive and/or peeling aid treatment and drying stages. Such conventional process steps including coagulation and regeneration baths are all well known to a man skilled in the art.
Alternatively the coating may also be carried out after the coagulation or regeneration baths.
According to the invention particles and/or fibres of food compatible material or food compatible materials are transferred to the surface of a tubular food casing and a tubular food casing with a surface layer modified with fibres and/or particles of a food compatible material or materials and with a matt surface is obtained.
A food casing having an external surface modified with particles and/or fibres of food compatible material or food compatible materials either means that the external surface of the food casino contains particles and/or fibres of food compatible material. In this case substantially water or acid insoluble material is used as the coating material, such as cellulose or plant fibres etc. and the fibres and/or particles of the food compatible material are attached to the surface of the casing (the final product).
Alternatively the food casing having an external surface modified with particles and/or fibres of food compatible material or food compatible materials means here that the external surface comprises craters and/or cavities, which make the surface rough and improves the gripping properties. In this case the particles and/or fibres of food compatible material are of substantially water or acid soluble material, such as an inorganic salt etc. During the coagulation, regeneration and washing steps after the coating operation, the coating material is dissolved from the surface of the casing leaving small craters and/or cavities on the surface.
The surface of the tubular food casing is uniform if the particles and/or fibres of the food compatible material are evenly applied on the surface. Alternatively the food compatible material may be applied on the surface of the food casing as stripes, dots or freely selected figures in any direction to gain the desired effect and look. Thus the food compatible material forms an even surface or stripes, dots or figures. The food casing is cellulose based or fibre-reinforced cellulose based casing.
The food compatible material is selected from particles and/or fibres of food compatible inorganic salts, salts of organic acids, saccharides, plants, glass, colour pigments, silica, alumina, titania and combinations of said materials. Preferably the food compatible material is an inorganic salt.
The saccharides are selected from monosaccharides, oligosaccharides, polysaccharides and their derivatives. Preferably the monosaccharide is glucose or fructose, the oligosaccharide is preferably saccharose, maltose or lactose and the polysaccharide is preferably cellulose, cellulose derivative, starch or starch derivative.
The plant is vegetable, fruit, cereal and preferably wheat, oat, apple, tomato, pea or orange.
The inorganic salt contains preferably a cation selected from sodium, potassium, magnesium, ammonium, calcium, iron, manganese, barium, titanium, silicon, silver, copper, chromium and aluminium and an anion selected from sulphate, carbonate, chloride, fluoride, iodide, nitrate, nitrite, bicarbonate, phosphate, hydroxide, oxide and silicate, particularly preferably the inorganic salt is sodium sulphate.
The salt of an organic acid is a sodium, potassium, magnesium, ammonium, calcium, iron, manganese, barium, titanium, silicon, silver, copper, chromium or aluminium salt of an organic acid with an alkyl chain having a chain length of C1-C20.
Preferably natural cellulose fibres or microcrystalline cellulose is used.
The average particle size of the particles of the food compatible material ranges between 0.1 μm and 2 mm, preferably between 0.1 and 400 μm and more preferably between 5 and 50 μm.
The fibre length of the food compatible material ranges between 1 and 800 μm, preferably between 5 and 100 μm and thickness of the fibres between 1 and 400 μm, preferably between 5 and 50 μm.
The coating may be performed manually or automatically and it may be carried out by spraying, blowing, fluidising, dusting, sputtering or by suction, preferably by spraying.
The coating may be carried out at a temperature of 0-100° C., preferably at ambient temperature of 15-30° C. and typically under atmospheric pressure, however pressures below and above atmospheric pressure may also be used.
The coating device may be any suitable coating device known in the art and preferably it is selected from spray guns, air wipes and air knives.
The method according to the invention comprises the steps wherein a tubular fibrous paper substrate is impregnated with viscose, which is optionally coloured, and then the impregnated tubular fibrous paper substrate is coated with particles and/or fibres of food compatible material or materials after the impregnation. Preferably the coating is carried out under the die, before coagulating and regeneration baths. Alternatively the coating may be carried out after the coagulation or regeneration baths.
The coating is carried out using at least one coating device and the coating device is preferably selected from spray guns, air wipes and air knives. Preferably the coating is carried out in a coating chamber comprising one or more coating devices, however in some cases the coating chamber is not necessary and the process is continued like a conventional viscose process.
The impregnated tubular fibrous paper substrate is coated with a food compatible material selected from particles and/or fibres of food compatible inorganic salts, salts of organic acids, saccharides, plants, glass, colour pigments, silica, alumina, titania and combinations of said materials. Preferably the food compatible material is an inorganic salt.
The obtained coated tubular food casing is then passed to stares, which ever remain to be performed in a conventional viscose process, such as coagulating and regeneration baths, washing, plastisizing and drying, depending on at which stage the coating is performed.
The saccharides are selected from monosaccharides, oligosaccharides, polysaccharides and their derivatives. Preferably the monosaccharide is glucose or fructose, the oligosaccharide is preferably saccharose, maltose or lactose and the polysaccharide is preferably cellulose, cellulose derivative, starch or starch derivative.
The plant is vegetable, fruit, cereal and preferably wheat, oat, apple, tomato, pea or orange.
The inorganic salt contains preferably a cation selected from sodium, potassium, magnesium, ammonium, calcium, iron, manganese, barium, titanium, silicon, silver, copper, chromium and aluminium and an anion selected from sulphate, carbonate, chloride, fluoride, iodide, nitrate, nitrite, bicarbonate, phosphate, hydroxide, oxide and silicate, particularly preferably the inorganic salt is sodium sulphate.
The salt of an organic acid is a sodium, potassium, magnesium, ammonium, calcium, iron, manganese, barium, titanium, silicon, silver, copper, chromium or aluminium salt of an organic acid with an alkyl chain having a chain length between C1-C20.
Preferably natural cellulose fibres or microcrystalline cellulose is used.
The fibres or particles may be electrically charged, using methods well known in the art, before applying them on the surface of the casing.
A stream comprising a carrier gas or a carrier liquid, preferably carrier gas, and particles and/or fibres of the food compatible material or materials is passed or transferred using the coating device on the surface of the viscose impregnated tubing. The carrier gas is selected from inert cases such as noble gases, N2 and air, and preferably air is used. The desired air/gas flow may be achieved using a fan or pressurised air.
Instead of the gas the stream may optionally comprise water or an aqueous acid or base solution, which is used in the coagulating and regeneration baths in the process for the manufacture of cellulose or fibre-reinforced cellulose casings. Preferably the coating method is performed on continuous basis.
From the coating chamber the tubing which is coated with the fibres and/or particles, is then passed to stages, which ever remain to be performed in a conventional viscose process or other cellulose or fibre-reinforced cellulose based process depending which type of casing is manufactured, such as coagulating and regeneration baths, washing, plastisizing and drying. Typically the coagulation baths and regeneration baths comprise acid and the washing stage is carried out using water. In the conventional fibre-reinforced cellulose process, after regeneration, follows washing, plastisizing and drying stages. After the drying stage the fibre-reinforced cellulose casing is collected in reels.
The apparatus for the coating of a cellulose or fibre-reinforced cellulose food casing comprises a coating chamber (3) comprising a coating device connected to a container for fibres and/or particles (5) having a gas or liquid inlet, and having inlet and outlet for the tubing to be coated.
According to the invention a slip resistant seamless tubular food casing, such as cellulose or fibre-reinforced cellulose casing is obtained, with an external surface modified with fibres and/or particles of food compatible material. The external surface contains fibres and/or particles attached on the surface without adhesives or resins or alternatively the external surface comprises craters and/or cavities, which make the surface rough. The tubular food casing according to the invention has improved grip properties and slip resistance, in addition to a rough matt surface or comprising stripes, dots or figures. It is very easily horn mountable with excellent grip because of improved surface friction. An average horn mounting time for the fibre and/or particles modified fibre-reinforced cellulose casing processed according to the invention is between 2 and 3 seconds and for unprocessed casing between 5 and 10 seconds. The modified casings slide nicely to the horn, when uncoated/unprocessed casing get stuck on the horn. Also clips can be fastened more tightly.
Any kind of sausages, cheese, ham, poultry and fish products can be stuffed in the casing according to the invention and particularly suitable are dry sausages and semi-dry sausages.
As no adhesives or resins are needed there are no problems relating to potential residues in the resins, no resin baths or additional drying steps are needed and there is no need to dispose used adhesives or resins. The method according to the invention is simple and economic.
Further, as coating materials such as cellulose and other natural materials like vegetable fibres are not harmful to the environment, there are no problems relating to the waste disposal and also the amount of waste can be minimized.
The coating operation can easily be performed, particularly in the beginning of the process for die manufacture of a food casing before coagulation and regeneration baths and washing stages. It is surprising that the coating can be performed before the coagulating and regeneration baths and washing stages and the desired surface properties of the casing are achieved.
The obtained slip resistant seamless tubular food casings suit particularly well for use in high-speed food stuffing equipment on an industrial scale, but they are also equally suitable for manually operated systems where the casings, in the form of tubular pieces of varying lengths, are pushed onto the stuffing horn of the filling machine. The casinos can be easily pushed onto a stuffing horn in the wet stage. Thus the problems relating to gripping and retaining the casings have been solved or at least significantly decreased.
The invention is illustrated with the following examples, however the scope of the invention is not meant to limited to these examples only.
A fibrous paper substrate in tubular form was impregnated with viscose, and under the die the impregnated paper tubing was coated in a coating chamber with cellulose fibres using an air knife. The coated tubing was passed to coagulating and regeneration baths, washed, plasticized and dried. A tubular casing having the outer surface coated with cellulose fibres was obtained
A fibrous paper substrate in tubular form was impregnated with viscose and under the die the impregnated paper tubing was coated in a coating chamber with sodium sulphate particles using an air knife. The coated tubing was passed to coagulating and regeneration baths, washed, plasticized and dried. A tubular casino having the outer surface modified with particles was obtained and the surface comprised small craters giving the casino the desired rough surface.
The slip resistant seamless tubular food casings obtained in examples 1 and 2 showed good gripping properties.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20041439 | Nov 2004 | FI | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/FI2005/050260 | 6/30/2005 | WO | 00 | 4/30/2007 |
