Patent Application
20180370059
The present disclosure relates to a slitter, in particular to a slitter which is able to feeding material while moving knives.
A slitter is a machine used for cutting a sheet material; the slitter includes a rotatable round knife and a bottom cutter. The round knife pressed on the bottom cutter while cutting, the sheet material is continually fed to pass between the round knife and the bottom cutter bottom cutter and is thereby cut into multiple strips of equal width. A conventional slitter includes multiple round knives and corresponding bottom cutters for cutting material into multiple strips, the round knives and the bottom cutters could be moved to adjust intervals therebetween, and the slitter could thereby cut the material into strips of various widths.
An original slitter has to be shut down while adjusting widths of the strips, the round knives and the bottom cutters have to be calibrated after an adjustment in order to align the respective round knives to the corresponding bottom cutters, and it is therefore inconvenient. A conventional slitter could move round knives by automatic control, each round knife extends a pushing rod to connect with the corresponding bottom cutter and thereby moves along with the bottom cutter, and an alignment process is therefore not required. However, a feeding path is blocked by the pushing rod, so a feeding process is interrupted by the adjustment process. Further time is wasted for the alignment process of a wide material before the feeding process.
A slitter is usually arranged at an end of a production line. A production line cannot be paused arbitrarily, and products manufactured during the adjustment process therefore should be abandoned if the feeding process and the adjustment process cannot be run at the same time. For example, a paper machine output 1000 meters of products per minute, so a large amount of product is abandoned during pause conditions for the adjustment process.
In views of this, in order to solve the above disadvantage, the present inventor studied related technology and provided a reasonable and effective solution in the present disclosure.
A slitter which is able to adjust knives and feed material at the same time is provided in the present disclosure.
A slitter including a first slide, a first driving rail, multiple round knife modules, a second slide, a second driving rail, multiple bottom cutter modules and at least a controller is provided in the present disclosure. The round knife modules are arranged on the first slide, each round knife module is provided with a first actuator geared with the first driving rail. Each bottom cutter module is arranged on the second slide corresponding to a position of one of the round knife modules, and each bottom cutter module is provided with a second actuator geared with the second driving rail. Each first actuator and the corresponding second actuator are electrically connected with the corresponding controller.
According to the slitter of the present disclosure, each first actuator includes a first power output unit. Each second actuator includes a second power output unit. The respective round knife modules are contacted with the corresponding bottom cutter modules.
According to the slitter of the present disclosure, each first actuator includes a first transmission member driven by the first power output unit and geared with the first driving rail. The first driving rail could be a screw rod, and the first transmission member could be a nut geared with the corresponding screw rod. The first driving rail could be a rack, and the first transmission member could be a gear geared with the corresponding rack.
According to the slitter of the present disclosure, each second actuator includes a second transmission member driven by the second power output unit and geared with the second driving rail. The second driving rail could be a screw rod, and the second transmission member could be a nut the geared with the corresponding screw rod. The second driving rail could be a rack, and the second transmission member could be a gear geared with the corresponding rack.
According to the slitter of the present disclosure, the round knife module and the bottom cutter module are respectively moved by the first actuator and the second actuator. A material is allowed to pass between the round knife module and the bottom cutter module while the round knife module and the bottom cutter module are moving. Moreover, the first actuator and the second actuator are connected to the same controller, motion deviations are thereby avoided, and a calibration process is therefore not required. Accordingly, the slitter of the present disclosure is able to rapidly adjust widths of the strips, and abandoned materials during the adjustment process are much less than a conventional slitter.
The present disclosure can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawings as follows:
According to
In the present embodiment, each of the first slide 110 and the second slide 120 is a couple of rods horizontally arranged on the base 100, the first slide 110 and the second slide 120 are arranged at interval and parallel with each other, and the first slide 110 and the second slide 120 are preferably cylinder rods, but scope of the present disclosure should not be limited to the embodiment.
In the present embodiment, the first driving rail 210 and the second driving rail 220 are respectively couples of screw rods horizontally fixed on the base 100 respectively corresponding to the first slide 110 and the second slide 120, and the first driving rail 210 and the second driving rail 220 are respectively arranged parallel with and adjacent to the first slide 110 and second slide 120.
According to
The bottom cutter modules 320 are arranged on the second slide 120 according to positions of the round knife modules 310, each bottom cutter module 320 includes a bottom cutter 321 and a second actuator 420. Each bottom cutter 321 is of a cylinder shape, and the bottom cutters 321 are power transmitted by a driving motor 322, the driving motor 322 is used for driving the respective bottom cutters 321 to rotate. In the present embodiment, the bottom cutters 321 are power transmitted by driving motor 322 about the same shaft and thereby driven to rotate by the driving motor 322, but scope of the present disclosure should not be limited thereby. A position of each bottom cutter module 320 is corresponding to a position of one of the round knife module 310, while the cutting switch 311 of each round knife module 310 moves the knife 313 thereof toward the second slide 120; each knife 313 is contacted with the bottom cutter 321 of the corresponding bottom cutter module 320. The respective of second actuators 420 are geared with the second driving rail 220 by the same means according to aforementioned first actuator 410, each second actuator 420 includes a second power output unit 421 and a second transmission member 422. In the present embodiment, the second power output unit 421 of the second actuator 420 is preferably a motor in various types, the second transmission member 422 of the second actuator 420 is preferably a nut which is power transmitted by the second power output unit 421 and thereby driven to rotate by the second power output unit 421. The second driving rail 220 is inserted through the second transmission member 422 of the second actuator 420 and the second transmission member 422 of the second actuator 420 is geared with the second driving rail 220. While the second transmission member 422 of the second actuator 420 is driven to rotate by the second power output unit 421, the second transmission member 422 of the second actuator 420 is thereby allowed to horizontally move along the second driving rail 220, and further horizontally move the bottom cutter module 320. The material 10 of a strip shape is cut by the knife 313 into multiple strips while continuously transferred pass between the knife 313 and the bottom cutter 321.
In the present embodiment, a controller (not shown in figs.) is arranged corresponding to each couple of round knife module 310 and bottom cutter module 320, each first actuator 410 and the corresponding second actuator 420 are electrically connected with the same corresponding controller. Therefore, each controller is able to drive the round knife module 310 and the bottom cutter module 320 correspondingly connected therewith to move horizontally in the same time.
According to the slitter of the present disclosure shown in
The slitter of the present disclosure is able to rapidly change sizes of products, and abandoned materials generated during the adjustment process are much less than a conventional slitter.
The first driving rail 210 and the second driving rail 220 of the present disclosure should not by limited to the embodiment. For example, the first driving rail 210 could be a rack, the first transmission members 412 of the respective first actuators 410 are corresponding gears, the first transmission member 412 is power transmitted by the first power output unit 411 and geared with the first driving rail 210. The second driving rail 220 could be a rack, the second transmission members 422 of the respective second actuators 420 are corresponding gears, the second transmission member 422 is power transmitted by the second power output unit 421 and geared with the second driving rail 220. Furthermore, the first actuator 410 and the first driving rail 210 could be a set of linear motors, the first actuator 410 is a rotor, and the first driving rail 210 is a stator. The second actuator 420 and the second driving rail 220 could be a set of linear motors, the second actuator 420 is a rotor, and the second driving rail 220 is a stator.
Although the present disclosure has been described with reference to the foregoing preferred embodiment, it will be understood that the disclosure is not limited to the details thereof. Various equivalent variations and modifications can still occur to those skilled in this art in view of the teachings of the present disclosure. Thus, all such variations and equivalent modifications are also embraced within the scope of the present disclosure as defined in the appended claims.
