Sliver discharge device

Abstract

A device is provided on a spinning preparation machine for receiving a sliver from a discharge device of the spinning preparation machine and transporting the sliver to a downstream machine, the spinning preparation machine having a depositing region. The device has a support for receiving the sliver deposited from the discharge device in the depositing region, and a moving device for moving the deposited sliver relative to the discharge device in the depositing region for forming a free standing sliver bundle, and for moving the free standing sliver bundle out of the depositing region for transport to a downstream machine.

Description

CROSS-REFERENCE TO RELATED APPLICATION

[0001] This application claims priority to German Patent Application No. 102 05 061.9, filed Feb. 7, 2002, the disclosure of which is incorporated herein by reference.

BACKGROUND OF THE INVENTION

[0002] The invention relates to a device on a spinning preparation machine, for example a carding machine or draw frame, involving the discharge of a sliver with a discharging device and depositing of the sliver on a support. The discharge device and the support can be moved relative to each other and the sliver (sliver bundle) deposited on the support can be fed to a processing machine downstream.

[0003] In a known device shown in European Patent Document EP 0 457 099, a sliver produced by a sliver delivery machine (a carding machine or draw frame) is deposited in a spinning can with a rectangular cross-section. In the process, the can moves back and forth within the depositing region. Once the can is filled with the ring-shaped deposited sliver, the can is moved out of the depositing region and is supplied to a downstream-connected device. A plurality of filled cans are stored in intermediate storage areas and the cans are supplied from there to, for example, a spinning machine. The cans are transported between the storage area and the spinning machine with the aid of a carriage. One disadvantage of the device is the high equipment cost for the system. A plurality of empty cans must be supplied to the depositing region of the machines for depositing the sliver and the cans filled with the sliver must then be removed again from the depositing region. Added to the expense for the structural adaptation of the machine to the can and the handling involved with the additional conveying or transport expenditure for the cans is the considerable expenditure for the cans themselves (purchase, storage, repair and the like). Finally, the sliver must also then be removed again from the cans at the downstream-connected processing machine.

SUMMARY OF THE INVENTION

[0004] It is an object of the invention to create a device of the aforementioned type that avoids the above-mentioned disadvantages. In particular, the device should permit the easy displacement of the deposited sliver (sliver bundle) in the depositing region and/or out of the depositing region of the machine, thus making possible a considerable reduction in the equipment expenditure for the system.

[0005] Embodiments of the invention provide a device on a spinning preparation machine for receiving a sliver from a discharge device of the spinning preparation machine and transporting the sliver to a downstream machine, the spinning preparation machine having a depositing region, the device comprises a support for receiving the sliver deposited from the discharge device in the depositing region; and a moving device for moving the deposited sliver relative to the discharge device in the depositing region for forming a free standing sliver bundle, and for moving the free standing sliver bundle out of the depositing region for transport to a downstream machine.

[0006] Other embodiments of the invention provide a method of depositing and transporting a sliver bundle. The method comprises discharging a sliver from a discharge device of a spinning preparation machine; depositing the discharged sliver on a movable support in a discharge region of the spinning preparation machine; moving the support back and forth inside the depositing region relative to the discharge device to create a free standing deposited sliver bundle on the support; and moving the support with the free-standing sliver bundle to a downstream machine.

[0007] Sliver processing can be simplified considerably due to the fact that the deposited sliver (sliver bundle) as such can be moved during the sliver deposit with mechanical means within the depositing region, as well as out of the depositing region following the sliver deposit. Also, the removal of the slivers from cans or the like at the downstream-connected processing machine, for example a spinning machine, is omitted. Added to this is a large reduction in the equipment expenditure for the system. A structural adaptation of the sliver delivery machine (draw frame, carding machine) to a can is not necessary. In particular, the full scope of expenditure required for purchasing, storing and repairing a large number of cans and the like is avoided.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008] The invention is explained below in further detail with the aid of exemplary embodiments shown in the drawings, wherein:

[0009] FIG. 1 a is a schematic side elevation view of a draw frame with a device according to the invention, using a carriage for the sliver deposit, shown in one end position below a rotating plate;

[0010] FIG. 1 b shows the device according to FIG. 1a, but in the other end position below the rotating plate;

[0011] FIG. 1 c shows the device according to FIGS. 1a and 1b, but outside of the sliver-depositing device;

[0012] FIG. 2 is a perspective view of a draw frame with a sliver depositing device according to the invention using a conveyor belt for the sliver deposit;

[0013] FIG. 3 is a schematic side elevation view of a carding machine with a device according to the invention;

[0014] FIG. 4 a is a top view of a sliver bundle deposited freely on the top of a carriage;

[0015] FIG. 4 b is a side elevation view of the sliver bundle shown in FIG. 4a;

[0016] FIG. 5 a is a side elevation view of an embodiment of the invention using a conveyor belt that can be raised and lowered and functions as sliver deposit and removal device during the depositing operation;

[0017] FIG. 5 b is a side elevation view of the embodiment shown in FIG. 5a during the removal operation;

[0018] FIG. 6 is a side elevation view of an embodiment of the invention having a thrust device for the sliver bundle changeover; and

[0019] FIG. 7 is a side elevation view of an embodiment of the invention having a lifting device and extended conveyor belt which function simultaneously for traversing and removal.

DETAILED DESCRIPTION OF THE INVENTION

[0020] FIG. 1 shows an example of a high-performance draw frame 1 (autoleveller) manufactured by the company Trützschler, Mönchengladbach, Germany, such as the high-performance draw frame HSR 1000, in a schematic side elevation view. Individual slivers are fed from a can into the drawing unit that is not shown herein. In this unit, the slivers are drawn and combined to form a single sliver, which exits the unit. The sliver then passes through a rotating plate 2 and is subsequently deposited as a ring-shaped sliver bundle 4 on a support, for example a carriage 3 with rectangular top surface 3a, which moves back and forth in the direction of arrows A and B. The carriage 3 is operated with a controllable drive motor 5, which is connected to an electronic control and regulating device 6, for example a machine control. A cover plate 10 for the sliver depositing device (sliver coiler arrangement) is attached to a support plate 7. The arrow F indicates the operating direction (fiber-material flow) within the draw frame. The rotating plate 2 delivers the sliver bundle 4 in an essentially vertical direction. The depositing region is indicated by the reference number 8, while the region outside of the depositing region 8 is indicated by the reference number 9. The depositing region 8 comprises the drawing distance a according to FIG. 1b.

[0021] Carriage 3 moves back and forth horizontally below the rotating plate 2 while the sliver 4 is deposited. One end position of carriage 3 is shown in FIG. 1a while the other end position is shown in FIG. 1b. As a result, the sliver bundle 4 is also moved back and forth below the rotating plate 2 in the direction of arrows A and B. Once it reaches the end position shown in FIG. 1a, the carriage 3 moves in the direction of arrow C, wherein the carriage 3 is accelerated, then driven with a steady speed and subsequently decelerated again. After reaching the end position shown in FIG. 1b, the carriage 3 moves back in the direction of arrow D, wherein the carriage 3 is accelerated, then driven with a uniform speed and subsequently decelerated once more. The control unit 6 in connection with the drive motor 5 implements the back and forth movement.

[0022] Once the depositing of the sliver bundle 4 on the surface 3a is complete, the carriage 3 together with the sliver bundle 4 moves in the direction of arrow E out of the sliver-depositing device (sliver coiler arrangement). The control unit 6 controls the movement of the carriage 3 for the changeover from the back and forth movement (arrows A, B) during the sliver deposit to the movement (arrow E) out of the depositing region 8.

[0023] The speed-controlled electric motor 5 drives the carriage 3 with a non-jolting or nearly non-jolting speed. The acceleration and deceleration, in particular, occur without jolting or nearly without jolting while the speed between the acceleration and deceleration remains uniform. The sliver bundle 4 thus remains stable during the back and forth movement in the depositing region 8, according to FIGS. 1a and 1b, as well as during the movement out of the depositing region 8 according to FIG. 1c. The movements are controlled in such a way that the highest possible production speed is realized, without slippage or tilting of the sliver bundle 4.

[0024] In the embodiment of the invention shown in FIG. 2, round cans 44 are arranged below the sliver intake 45 and the feed slivers 46 are pulled off via rollers and fed into the draw frame. Following the passage through the draw frame 11, the drawn sliver 12 arrives at the rotating plate 2 and is deposited in rings on a rectangular plate 13. The plate 13 is arranged on an endlessly circulating conveyor belt 14, which is driven by a controllable electric motor 15 that ensures the back and forth movement of the conveying belt 14, the plate 13 and the sliver bundle 4 in the direction of arrows G, H. The electric motor 15 is connected to an electric control and regulating device 6.

[0025] FIG. 3 shows a carding machine, for example a Trützschler high-performance carding machine model DK 903, comprising a feed roller 16, feed table 17, licker-ins 18a, 18b, 18c, main carding cylinder 19, doffer 20, stripping roll 21, crushing rolls 22, 23, sliver guide element 24, web trumpet 25, withdrawing rolls 26, 27, traveling flats 28, 14 and sliver coiler arrangement 29. Curved arrows indicate the rotational directions of the rollers. The carding machine operating direction is shown by arrow I. A housing 31 with therein-disposed rotating plate 2 is located above the cover plate 30 for the sliver coiler arrangement. A sliver support is embodied as carriage 3, which is provided with a rectangular plate 3a on the top. During the sliver 31 deposit on the rectangular plate 3a, the carriage 3 is moved back and forth in the direction of arrows K, L with the aid of a drive mechanism, for example the controlled motor 32.

[0026] FIG. 4 a shows a view from above of a ring-shaped sliver bundle 4, deposited freely on the top 3a of the carriage 3. FIG. 4b shows a view from the side of the sliver bundle 4 that is positioned freely on the carriage 3.

[0027] FIG. 5 a shows a carriage 3 with a holding device 34a, 34b, for example a post, arranged on the top. A conveyor belt 33 is attached to this holding device, such that it can be displaced up or down in the direction of arrows M, N. The sliver bundle 4 is deposited on the upper belt section 33a of the conveyor belt 33. During the sliver deposit, the carriage 3 moves back and forth in the direction of arrows C, D. After reaching each respective end position (compare FIGS. 1a, 1b), the conveyor belt 33 is displaced downward in the direction M by a sliver thickness, for example 10 mm, with the aid of a drive motor (not shown herein). As shown in FIG. 5b, when the sliver depositing operation is completed, the upper belt section 33a is moved in the direction R, for example with a controlled drive motor (not shown herein), so that the sliver bundle 4, 4′ is pushed onto a secondary, essentially flat supporting surface 35, for example a transporting tray. The edge of the support surface 35, which faces the carriage 3 for example, is beveled, rounded or has a similar shape.

[0028] According to FIG. 6, a lifting base 36, for example a platform, is arranged on the carriage 3, which can be attached to holding elements in the manner shown in reference DE 44 07 849 A1. The lifting base 36 can be adjusted in the direction of arrows O, P by means of lifting elements 42a, 42b, for example controlled pneumatic cylinders. The carriage 3 is provided with a support element 37, for example a post. A sliding device 38 is attached to this post via a suitable, controlled drive element 39, for example a pneumatic cylinder, a spindle drive, or the like. Once the sliver bundle 4 is deposited completely on the surface of the lifting base 36, the sliding device 38 is moved in the direction of arrow S toward the sliver bundle 4. The sliver bundle 4 is thus pushed from the lifting base 36 onto the support surface 35 through direct pressure exerted by the sliding device 38. The support surface 35 rests on a frame 40 or the like, can be removed from the surface of the frame 40 together with the sliver bundle 4′ and can be supplied to a downstream-connected processing device, for example a spinning machine, or to a storage area.

[0029] FIG. 7 shows a lifting platform 41, which can be lifted and stopped in the direction of arrows T, U by means of lifting elements 42a, 42b, for example controlled pneumatic cylinders. A conveyor belt 43 is provided on the surface of lifting platform 41, the belt sections of which can be moved in the direction of arrows X, Y. The drive and control of the conveyor belt 43 correspond to the type shown in FIG. 2. During the depositing operation, the upper belt section 43a is moved back and forth underneath the rotating plate 2, in the direction of arrows X, Y. Once the sliver is deposited as sliver bundle 4 on the upper belt section 43a, a control unit 6 (see FIG. 2) controls a drive motor 15 (see FIG. 2) in such a way that the upper belt section 43a moves the sliver bundle 4 out of the depositing region 8 underneath the rotating plate 2 and places it onto a support surface 35.

[0030] The invention has been described in detail with respect to preferred embodiments and it will now be apparent from the foregoing to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects. The invention, therefore, is intended to cover all such changes and modifications that fall within the true spirit of the invention.

Claims

1. A device on a spinning preparation machine for receiving a sliver from a discharge device of the spinning preparation machine and transporting the sliver to a downstream machine, the spinning preparation machine having a depositing region, the device comprising: a support for receiving the sliver deposited from the discharge device in the depositing region; and means for moving the deposited sliver relative to the discharge device in the depositing region for forming a free standing sliver bundle, and for moving the free standing sliver bundle out of the depositing region for transport to a downstream machine.

2. The device according to claim 1, forming a combination with the discharge device, wherein the discharge device comprises a rotating plate.

3. The device according to claim 2, wherein a rotational axis of the discharge device is positionally fixed.

4. The device according to claim 1, forming a combination with the discharge device, wherein the discharge device is operative for depositing the sliver bundle in coils.

5. The device according to claim 1, wherein the support is movable back and forth in a horizontal direction.

6. The device according to claim 1, wherein the support is movable in a vertical direction.

7. The device according to claim 6, further comprising a lifting and lowering device for lifting and lowering the support, the lifting and lowering device being one of a hydraulic cylinder and a pneumatic cylinder.

8. The device according to claim 1, wherein the means for moving comprises a conveyor belt.

9. The device according to claim 8, wherein a horizontal length of the conveyor belt is substantially equal to a maximum movement of the sliver bundle in the horizontal direction in the depositing region.

10. The device according to claim 8, wherein a horizontal length of the conveyor belt is at least twice as long as a maximum movement of the sliver bundle in the horizontal direction in the depositing region and projects out of the depositing region during depositing.

11. The device according to claim 10, wherein the conveyer belt is for moving the sliver bundle back and forth inside the depositing region.

12. The device according to claim 1, further comprising a displacement device, wherein the support is mounted on the displacement device.

13. The device according to claim 12, wherein the support comprises a conveyor belt.

14. The device according to claim 12, further comprising a controllable drive mechanism that drives the displacement device.

15. The device according to claim 14, further comprising an electronic control and regulating device, wherein the controllable drive mechanism is controlled by the electronic control and regulating device.

16. The device according to claim 12, wherein the displacement device transports the deposited sliver bundle out of the depositing region.

17. The device according to claim 1, wherein the support has a top surface that facilitates easy sliding of the sliver bundle.

18. The device according to claim 1, further comprising a mechanical device for pushing the sliver bundle off of the support and onto a sliver support for the downstream machine.

19. A method of depositing and transporting a sliver bundle, the method comprising: discharging a sliver from a discharge device of a spinning preparation machine; depositing the discharged sliver on a movable support in a discharge region of the spinning preparation machine; moving the support back and forth inside the depositing region relative to the discharge device to create a free standing deposited sliver bundle on the support; and moving the support with the free-standing sliver bundle to a downstream machine.

20. The method of claim 19, further comprising lowering the support in a vertical direction during the depositing of the sliver on the support.