Information
-
Patent Grant
-
6491114
-
Patent Number
6,491,114
-
Date Filed
Tuesday, October 3, 200024 years ago
-
Date Issued
Tuesday, December 10, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fay, Sharpe, Fagan, Minnich & McKee
-
CPC
-
US Classifications
Field of Search
US
- 173 206
- 173 207
- 173 4
- 173 11
- 091 35
- 091 37
- 091 461
-
International Classifications
-
Abstract
A control system for a heavy duty hydraulic hammer reduces blank firing of the hammer. The control system provides a reduced flow of hydraulic fluid to the hammer for a selected period of time upon actuation of the hammer and then provides full hydraulic flow increasing the frequency of impacts to full rated values.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a control system for use with heavy duty hydraulic hammers of the type mountable on the boom of construction equipment. More particularly, the present invention provides a control system allowing one to start a heavy duty hydraulic hammer at a reduced impact frequency which is automatically increased to full power after a preselected delay.
Heavy duty hydraulic hammers are well known and used frequently in demolition, mining and construction tasks. These hammers are often mounted at the end of the stick or boom of an excavator. They are supplied with hydraulic fluid under pressure which causes a piston within the hammer to reciprocate, striking a tool, such as a chisel point, which impacts against a workpiece. The piston is forced up by hydraulic fluid with its end compressing gas in a gas chamber. When the piston completes its upward movement, the high pressure fluid is exhausted and the compressed gas drives the piston into the tool. A set amount of hydraulic fluid is required for each upward stroke of the piston.
Heavy duty hydraulic hammers come in various sizes. Smaller units weigh several hundred pounds while larger units can weigh more than 15,000 pounds. These hammers use tool sizes commensurate with their own size and have a rated power capacity commensurate with their size. Hydraulic hammers are used to break up concrete, rock, ore, and the like.
Hydraulic hammers are available from a number of sources commercially. Their design and operation are described in numerous patents including U.S. Pat. No. 3,872,934 to Terada; U.S. Pat. No. 4,034,817 to Okada; U.S. Pat. No. 4,852,664 to Terada; and, U.S. Pat. No. 4,945,998 to Yamanaka.
One type of hydraulic hammer generally comprises a housing containing a piston, a cylinder and a gas chamber at the top of the cylinder. The piston is driven upwardly by hydraulic fluid compressing gas in the gas chamber. When the piston reaches the top of its stroke, the fluid is exhausted and high gas pressure in the gas chamber forcefully moves the piston downwardly. The piston strikes a tool held in the hammer which in turn strikes a workpiece. The power supplied by the high pressure hydraulic fluid is expended in impacting on the workpiece. The impact frequency, the number of impacts per minute, of a hydraulic hammer can be several hundred or several thousand impacts per minute. Each impact involves significant amounts of energy.
While hydraulic hammers generally operate well, problems still exist. When a hammer is operated with the tool not in contact with a workpiece, significant amounts of energy must be absorbed by the hammer itself. Energy is being supplied by the high pressure hydraulic fluid but is not being absorbed by the workpiece. Therefore, significant amounts of energy are absorbed within the hammer, heating it and potentially damaging it. Similar problems occur when the hammer tool is only lightly in contact with a workpiece or in glancing contact with a workpiece. In such situations, the tool is not fully impacting upon a workpiece capable of absorbing energy. Energy is absorbed in the hammer to its detriment. This situation is so common it has a name. Hammers operating when not engaged against a workpiece are often said to be blank firing.
SUMMARY OF THE INVENTION
Applicant has found that a significant portion of blank firing occurs within the first several seconds of hammer actuation. Thus, blank firing often occurs when a hammer is first positioned on a workpiece and the hammer either slides off resulting in blank firing or quickly breaks the workpiece resulting in blank firing. Often, several impact in a glancing or lightly engaged mode are required before the hammer tool can dig into and grip a workpiece sufficient to supply adequate back pressure to load a hammer. If done at full frequency, the hammer is hard to control and will bounce of a workpiece before it can engage it and grip it.
In accordance with the present invention, a control system for a heavy duty hydraulic hammer is provided in which the hammer may be operated in a low frequency, or slow mode, for a selected initial period whenever the hammer is actuated.
Yet further in accordance with the invention, the initial period of low frequency operation is selectable by an operator in an excavator cab by means of a hand operated control.
Still further in accordance with the invention, a mode switch is provided in the control system allowing an operator to select the low frequency start feature or a constant low frequency operation setting.
Yet further in accordance with the invention, a control system is provided which selectively provides hydraulic fluid flow to a heavy duty hydraulic hammer at a rate considerably reduced from its normal operating rate whereby low frequency operation is achieved.
Still further in accordance with the invention, an electro-hydraulic hammer control system is provided which allows a user to select from the cab of an excavator between an initial low frequency operation for a selected period of time, constant low frequency operation, full power start operation, and no operation at all.
It is a principal object of the present invention to provide a control system for a heavy duty hydraulic hammer which minimizes blank firing.
It is another object of the present invention to provide a control system for a heavy duty hydraulic hammer which allows an operator to establish a workpiece grip point at low frequency when working on larger, difficult workpieces.
It is yet another object of the present invention to provide a control system for a heavy duty hydraulic hammer allowing an operator to select a period of initial low frequency operation prior to automatic full power operation with simple controls and a cab.
It is still another object of the present invention to provide a versatile control system for a heavy duty hydraulic hammer which is robust, easy to use, and easy to install into existing excavators.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing objects, and others, will in part be obvious and in part pointed out more fully hereinafter in conjunction with the written description of the preferred embodiments of the invention illustrated in the accompanying drawings in which:
FIG. 1
is a schematic drawing of a hydraulic control system in accordance with the present invention;
FIG. 2
is a schematic block drawing of the electrical components of the control system, the hydraulic components of which are shown in
FIG. 1
;
FIG. 3
is a schematic block diagram showing a prior art control system;
FIG. 4
is a schematic block drawing of an alternate hydraulic control system; and,
FIG. 5
is a schematic block drawing of the electrical components of a control system, the hydraulic components of which are shown in FIG.
4
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now in greater detail to the drawings, wherein the showings are made for the purposes of illustrating preferred embodiments of the invention and not for the purposes of limiting the invention,
FIG. 3
illustrates a prior art control system
10
for a heavy duty hydraulic hammer
12
.
The control system
10
uses components which are specific to controlling a hydraulic hammer
12
and components which are part of the standard equipment of the heavy duty excavator available from companies including Caterpillar and others.
An electrical switch
14
is positioned in the operator cab. The switch
14
is normally a momentary contact switch which must be held closed to operate the hammer. It can be a button or lever operated by hand or a foot switch. When the switch
14
is closed by the operator, current is provided to a solenoid
16
forming part of a solenoid operated pressure regulating valve
18
. The valve
18
receives high pressure hydraulic fluid from a pilot pump
22
. The valve
18
has two outputs,
18
B which is unregulated and
18
D which is regulated. Hydraulic fluid is provided at both the unregulated output
18
B and the regulated output
18
D when the switch
14
is closed. The regulated pressure fluid from output
18
D is provided through fluid line
24
to a shuttle he output of the shuttle valve
26
is provided through a fluid line
28
to a variable output main pump
30
at its control input
30
C. The main pump
30
provides working volumes of hydraulic fluid through hydraulic fluid line
32
to an auxiliary valve
36
. The auxiliary valve
36
also has a control input
36
a
. The auxiliary valve control input
36
a
is in fluid communication with the output
18
B of the solenoid operated pressure regulating valve
18
through hydraulic fluid line
38
. When the solenoid operated pressure regulating valve
18
is actuated, fluid is provided through the line
38
to the auxiliary valve input
36
a
which causes the valve to allow flow of hydraulic fluid from the working fluid line
32
through the valve
36
through a fluid line
40
to the hammer
12
.
The auxiliary valve
36
also has a fluid flow regulating function. The auxiliary valve
36
senses the flow of fluid being delivered through the working fluid line
32
and provides fluid at a pressure indicative of the working fluid flow at an auxiliary valve control output
36
H. The auxiliary valve control output
36
H is connected through a fluid line an input of the shuttle valve
26
. Shuttle valve
26
is thus provided with two control inputs. One from the solenoid operated pressure regulating valve
18
and the second from the auxiliary valve
36
. As is conventional, the shuttle valve allows fluid flow only from the input having a higher pressure to the output to line
28
and to the pump control
30
C.
The controls within the auxiliary valve
36
and the connection through the shuttle valve
26
assures that the hammer
12
is provided with hydraulic fluid at rated flow when the switch
14
is closed.
The above-described control system is conventional. The auxiliary valves and pumps are commercially available products often forming part of an excavator. The control system provides hydraulic fluid to the hammer
12
at rated pressure and desired flow whenever the switch
14
is closed.
Referring now to
FIGS. 1 and 2
, a control system in accordance with the present invention is illustrated.
FIG. 2
illustrates schematically the electrical components of the control system while
FIG. 1
illustrates schematically the hydraulic components of the control system. With reference to
FIG. 2
, a momentary contact hammer control switch
114
connects a source of
24
volt control power to a variable timer
152
, a mode switch
154
and a circuit switch
156
. The momentary contact switch
114
is in the operator's cab and is actuated by the operator when he wishes to energize the hammer
12
. The variable timer
152
, mode switch
154
and the circuit switch
156
are all contained in a small housing mounted conveniently for operator control. The circuit switch
156
is a three position rocker switch which is manually switched between three positions. The first position (illustrated) is the “slow start on” position and makes use of the present invention. The second or center position is the off position and prevents hammer operation. The third position connects control power directly to the normal hammer solenoid and operates in a manner identical to the prior art control system illustrated in FIG.
3
.
When the circuit switch is in the first, slow start on position, electric power is supplied through the momentary contact switch
114
through the main power line
158
through the contacts of a relay
160
, to the circuit switch
156
, to the slow start solenoid
166
. This will cause operation of the hydraulic control system seen in
FIG. 1
in the slow start mode to be described herein below.
Closing of the momentary contact switch
114
also supplies power to the variable time delay circuit
152
. The variable time delay circuit
152
waits a selected period of time and then closes switch
168
. In the preferred embodiment, switch
168
is a solid state switch such as a transistor and is mounted integrally with the variable time delay circuit
152
. Closing of the switch
160
completes a circuit from the main power line
158
through the set-up switch (in the normal mode), the relay
160
to ground. This energizes the relay
160
disconnecting the main power line
158
from the slow start solenoid
166
and connecting the main power line
158
to the normal hammer solenoid
166
. Thus, in the normal mode, the circuit described sequentially energizes first the slow start solenoid
166
, de-energizes the slow start solenoid
166
, and energizes the normal hammer solenoid
116
. The period for which the slow start solenoid
166
is energized is selected with a variable resistor delay knob
170
. In the preferred embodiment, the delay can be selected to be a period from 1 to 16 seconds.
The mode switch
154
is a two position rocker switch. In the normal position, the mode switch allows operation of the solenoid
160
thereby enabling the rest of the circuit. In the “set-up” position, the mode switch
154
disconnects the solenoid
160
from the main power line
158
. As the solenoid
160
cannot be energized, the main power line
158
will stay connected to the slow start solenoid
166
and the normal hammer solenoid
116
will never be energized. The hammer will operate in the slow start mode for as long as the momentary contact switch
114
is actuated.
Referring now to
FIG. 1
, the slow start solenoid
166
, when energized, opens the slow start solenoid operated pressure regulating valve
172
. The slow start valve
172
receives high pressure hydraulic fluid from a pilot pump
122
. It has a regulated output
172
D which is provided with hydraulic fluid at an adjustably regulated pressure significantly reduced from the pilot pump output pressure. The hydraulic fluid from the output
172
D is applied through a fluid line
174
to a shuttle valve
176
. The output of the shuttle valve
176
is applied through a fluid line
178
to a control input
136
a
of the auxiliary valve
136
. The reduced control pressure applied at the auxiliary valve input
136
a
partially opens the auxiliary valve
136
. This allows high pressure hydraulic fluid to flow from the main pump
130
through the main power hydraulic fluid line
132
through the auxiliary valve
136
, through fluid line
140
to the hammer
12
. However, since the auxiliary valve
136
is only partially open, flow through line
140
is at a low rate. A portion of the flow through the auxiliary valve
136
flows through a control output
136
H to a shuttle valve
126
and to the control input
130
C of the main pump
130
causing the pump to operate at reduced capacity. The delivery of hydraulic fluid to the hammer
12
is significantly less than full rated flow. The hammer
12
will therefore operate at a frequency significantly less than its rated frequency. The impacts are full power impacts. However, the impact frequency is significantly reduced.
After the variable time delay circuit
152
(
FIG. 2
) has timed out and closed the switch
168
, the slow start valve
172
will close preventing flow to output
172
D and the normal hammer solenoid
116
will cause the normal hammer solenoid operated pressure regulating valve
118
to open. High pressure fluid is received from the pilot pump
122
. Regulated pressure fluid is provided to output
118
D and unregulated fluid is provided at output I
18
B. Output
118
D provides fluid at an adjustable regulated pressure greater than that seen at the slow start valve output
172
D through a fluid line
124
to a shuttle valve
126
. The regulated pressure hydraulic fluid is applied through a fluid line
128
to the controlling port
130
c
of the main pump
130
. This causes the main pump
130
to provide rated flow for the hammer
12
.
High pressure hydraulic fluid is also provided from the normal hammer valve output
118
B through the shuttle valve
176
and the fluid line
178
to the auxiliary valve input
136
a
. This flow causes the auxiliary valve
136
to open sufficiently to provide full rated flow from the pump
130
through the fluid line
140
to the hammer
12
. In this configuration, rated flow is provided independent of pressure and temperature variations in the hydraulic fluid delivered by the main pump
130
.
A second embodiment of the invention is illustrated in
FIGS. 4 and 5
.
Not all excavators are equipped with an auxiliary valve such as that used in the embodiment of the invention shown in
FIGS. 1 and 2
. When a hammer is used in some of the excavators not having an auxiliary valve, a separate flow control valve is installed.
FIG. 4
schematically illustrates hydraulic components implementing the present invention in such machines.
FIG. 5
schematically illustrates the electrical components used with the hydraulic components of FIG.
4
.
Referring to
FIG. 5
, the electrical control components are similar to those used in the first embodiment and illustrated in FIG.
2
. The difference is that the normal hammer solenoid
216
is wired directly to the switch terminal of the momentary contact hammer control switch
214
. Thus, whenever the momentary control switch
214
is closed, the normal hammer solenoid
216
is energized.
The main power line
258
also receives
24
volt power when the momentary contact switch
214
is activated and supplies current to the variable time delay circuit
252
, the mode switch
254
and a supply contact of the solenoid
260
. With the mode switch
254
in the normal position, the circuit operates as follows. When the momentary contact switch
214
is actuated, the normal hammer solenoid
216
is energized. The variable time delay circuit
252
is also energized and starts to time. As the variable time delay circuit
252
has not yet timed out, switch
268
remains open. Thus the relay
260
is not energized and current flows from the main power line
258
through the solenoid
260
and the circuit switch
256
to the slow start solenoid
266
. Thus, both the normal hammer solenoid
216
and the slow start solenoid
266
are energized during the interval from actuation of the momentary contact switch
214
and the timing out of the variable time delay
252
.
A time delay is selected with the variable resistor
270
. This time delay starts timing out when the switch
214
is closed. When the time delay is completed, the variable time delay circuit
252
closes the switch
268
. When the switch
268
is closed, current may flow from the main power line
258
through the set-up switch
254
, the coil of the relay
260
and the switch
268
to ground. The relay
260
is energized and current is no longer supplied to the lower set of contact of the circuit switch
256
. Thus, current is no longer supplied to the slow-start solenoid
266
. Current continues to be applied to the normal hammer solenoid
216
through the bypass electrical line
220
. The hammer thus operates normally after the variable time delay switch has timed out.
The circuit switch
256
operates somewhat differently in this embodiment when compared to the first embodiment. In the first embodiment, the three positions of the circuit switch were: slow start enabled, system off, and slow start disabled. In the current embodiment, the three positions of the circuit switch are: slow start enabled, slow start disabled, and slow start disabled. This difference in function is the result of use of the bypass electrical line
220
to energize the normal hammer solenoid
216
and the non-use of the second set of contacts in a circuit switch
256
. However, this arrangement allows use of the single circuit design contained in an identical housing for both embodiments of the invention.
Referring now to
FIG. 4
wherein the hydraulic components of the control system are disclosed, one sees a main hydraulic pump
230
, control valves, and a heavy duty hydraulic hammer
12
. Hydraulic fluid flows from the pump
230
through the main fluid line
232
to a multi-valve
280
. The multi-valve
280
contains several components including a pressure relief
282
, a solenoid actuated valve
284
, and a flow regulating three position valve
286
.
The main hydraulic line
232
is connected to the multi-valve input
290
. The input
290
of the multi-valve is also the input of the flow regulating three position valve
286
. The output of the flow regulating valve
286
is connected to a first control input
292
of the flow regulating valve
286
and also to the upstream side of an orifice
294
. The downstream side of the orifice
294
is connected to the output
296
of the multi-valve
280
and also to a first hydraulic connection
298
of the solenoid operated valve
284
. A second hydraulic connection
300
of the solenoid operated valve
284
is connected to a second control input
302
of the flow regulating valve
286
. A spring bias
304
is provided assisting the second control input
302
. When the solenoid actuated valve
284
is actuated by the normal hammer solenoid
216
, the first hydraulic connection
298
is placed in fluid communication with the second hydraulic connection
300
. The downstream side of the orifice
294
is therefore in fluid communication with the second input
302
of the flow control valve
286
. The upstream side of the orifice
294
is in fluid communication with the first input
292
of the flow control valve
286
. Thus, the flow control valve
286
is provided with the pressure on the upstream side of the orifice
294
and the downstream side of the orifice
294
and therefore regulates flow from the input
290
to the output
296
operating as a flow control valve. Excess flow is vented through the excess flow output
306
to the hydraulic reservoir
308
. This control arrangement provides regulated constant rated power flow from the pump
230
through the main hydraulic line
232
, the flow control valve
286
, hydraulic line
140
to the hammer
12
. The hammer operates at rated capacity.
In accordance with the present invention, the second control input
302
of the flow control valve
286
is also connected to a variable orifice
310
which is in turn connected to a solenoid actuated pilot valve
312
which is in turn vented to the hydraulic reservoir
308
. The pilot valve
312
is actuated by the slow start solenoid
266
. When the slow start solenoid
266
is de-energized, the valve
312
is open and no flow through the variable orifice
310
occurs. When the slow start solenoid
266
is energized, the valve
312
is actuated and flow through the variable orifice
310
is allowed. This bleeds off a portion of the fluid which would normally flow to the second control input
302
of the flow control valve
286
. Pressure at the second control input
304
is lowered. The pressure of the first control input
292
, which has not been altered, therefore exerts greater control over the spool in the flow control valve
286
and flow through the flow control valve
286
is reduced. This mimics a larger pressure differential across the orifice
294
. By either analysis, flow is reduced. The amount of flow reduction is selected by adjusting the variable orifice
310
.
Thus, during the interval in which the time delay circuit
252
has not timed out, both the normal hammer solenoid
216
and the slow start solenoid
266
are energized. Flow from the pump
230
to the hammer
12
is significantly reduced in accordance with the setting at the variable orifice
310
. The hammer
12
operates with full impact energy but at a significantly reduced impact rate. When the variable time delay circuit
252
has timed out, the slow start solenoid
266
is de-energized, the pilot valve
312
opens and the flow control valve
286
again operates as a regulated control flow valve providing full rated flow to the hammer.
When both the slow start solenoid
266
in the normal hammer solenoid
216
are de-energized, the second control input of the flow control valve
286
is vented to the hydraulic fluid tank, and the flow control valve
286
provides no flow to the output
296
deactivating hammer
12
.
While considerable emphasis has been placed herein on the structures of the preferred embodiments and on the structural interrelationship between the component parts thereof, it will be appreciated that many embodiments of the invention can be made and that many changes can be made in the embodiments herein illustrated and described without departing from the principles of the invention. Accordingly, it is to be understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the preferred invention and not as a limitation.
Claims
- 1. A control for a hydraulic hammer comprising:a source of high pressure hydraulic fluid; a first valve controlling flow of said high pressure fluid to said hammer having a control input; a first shuttle valve having an output, a first input and a second input, said output connected to said control input on said first valve; a second valve, said second valve being a solenoid actuated valve having a first output which will provide fluid at a first selected pressure only when said second valve solenoid is actuated, said first output being connected to said first input of said first shuttle valve; a third valve, said third valve being a solenoid actuated valve having an output which will provide fluid at a second selected pressure only when said third valve solenoid is actuated, said output being connected to said second input on said first shuttle valve; and, an electrical control means responsive to an operator input adapted to provide power to said third valve solenoid for a selected period, discontinue power to said third valve solenoid and provide power to said second valve solenoid, where said first valve provides a reduced flow ofhigh pressure fluid to said hammer for said selected period and full flow of said high pressure fluid thereafter.
- 2. The control of claim 1 wherein said electrical control comprises a first switch, a variable time delay circuit, a second switch actuated by said time delay circuit and a time delay solenoid, said first switch adapted to provide power to said variable time delay circuit, said time delay solenoid and said third valve solenoid when said first switch is actuated, said variable time delay circuit adapted to actuate said second switch at the end of said selected period, said second switch adapted to actuate said time delay solenoid at the end of said selected period, and said time delay solenoid adapted to interrupt power to said third valve solenoid at the end of said selected period and provide power to said second valve solenoid at the end of said selected period.
- 3. The control of claim 2 wherein said electrical control additionally comprises a third switch which enables sequential operation of said third valve solenoid and said second valve solenoid in a first position; and, disables sequential operation of said third and second valve solenoids while enabling continuous power to said third valve solenoid in a second position.
- 4. The control of claim 2 wherein said electrical control additionally comprises a fourth switch which enables sequential operation of said third and second valve solenoids in a first position, disables operation of said hammer in a second position and enables continuous power to said second valve solenoid in a third position.
- 5. The control of claim 3 wherein said electrical control additionally comprises a fourth switch which enables sequential operation of said third and second valve solenoids in a first position, disables operation of said hammer in a second position and enables continuous power to said second valve solenoid in a third position.
- 6. A control for a hydraulic hammer comprising:a source of high pressure hydraulic fluid; a first valve assembly controlling flow of said high pressure fluid to said hammer, said first valve assembly being actuated by an associated first valve solenoid such that said first valve assembly provides hydraulic fluid to said hammer when said first valve solenoid is actuated and provides no hydraulic fluid to said hammer when said first valve solenoid is not actuated; and, a second valve having an unactuated state and an actuated state, said first valve assembly providing hydraulic fluid to said hammer at a first flow rate when said first valve solenoid is actuated and said second valve is unactuated, said first valve assembly providing hydraulic fluid to said hammer at a second flow rate substantially less than said first flow rate when said first valve solenoid is actuated and said second valve is actuated, said second valve being actuated by a second valve solenoid, said hammer operating at a reduced frequency when supplied with hydraulic fluid at said second flow rate.
- 7. The control of claim 6, wherein said electrical controls means comprises an input, a timer, and a switch, said electrical control assembly solenoid when said input is active and to actuate said second valve solenoid for a period determined by said timer following the transition to the active state for said input and, de-actuating said second valve solenoid at the expiration of said period whereby said hammer is provided with hydraulic fluid at a reduced flow for said period and full flow thereafter.
- 8. A control for a hydraulic hammer comprising:a source of high pressure hydraulic fluid; a first valve assembly controlling flow of said high pressure fluid to said hammer, said first valve assembly being actuated by an associated first valve solenoid such that said first valve assembly. provides hydraulic fluid to said hammer when said first valve solenoid is actuated and provides no hydraulic fluid to said hammer when said first valve solenoid is not actuated, said first valve assembly comprising: a flow regulating valve having a first control input, a second control input, a main flow input and a main flow output; an orifice receiving hydraulic fluid flow from said main flow output having an upstream side and a downstream side; said flow regulating valve first control input in fluid communication with said upstream side of said orifice; a solenoid actuated valve actuated when said first valve solenoid is actuated, said solenoid actuated valve placing said flow regulating valve second control input in fluid communication with said downstream side of said orifice when said first valve solenoid is actuated; a second valve having an unactuated state and an actuated state, said first valve assembly providing hydraulic fluid to said hammer at a first flow rate when said first valve solenoid is actuated and said second valve is unactuated, said first valve assembly providing hydraulic fluid to said hammer at a second flow rate substantially less than said first flow rate when said first valve solenoid is actuated and said second valve is actuated, said second valve being actuated by a second valve solenoid, said hammer operating at a reduced frequency when supplied with hydraulic fluid at said second flow rate, said second valve in fluid communication with said flow regulating valve second input and diverting a portion of the flow to said second control input when said second valve solenoid is actuated; and, an electrical control assembly comprising an input, a timer, and a switch, said electrical control assembly adapted to actuate said first valve solenoid when said input is active and to actuate said second valve solenoid for a period determined by said timer following the transition to the active state for said input and, de-actuating said second valve solenoid at the expiration of said period whereby said hammer is provided with hydraulic fluid at a reduced flow for said period and full flow thereafter.
- 9. The control of claim 8 wherein said second valve solenoid is in fluid communication with an adjustable orifice which is in turn in communication with said flow regulating valve second control input whereby the flow reduction caused by actuation of said second valve solenoid is adjustable.
- 10. A control for a hydraulic hammer comprisinga source of high pressure hydraulic fluid; a first valve assembly controlling flow of said high pressure fluid to said hammer, said first valve assembly being actuated by an associated first valve solenoid such that said first valve assembly provides hydraulic fluid to said hammer when said first valve solenoid is actuated and provides no hydraulic fluid to said hammer when said first valve solenoid is not actuated; a second valve having an unactuated state and an actuated state, said first valve assembly providing hydraulic fluid to said hammer at a first flow rate when said first valve solenoid is actuated and said second valve is unactuated said first valve assembly providing hydraulic fluid to said hammer at a second flow rate substantially less than said first flow rate when said first valve solenoid is actuated and said second valve is actuated, second valve solenoid, said hammer operating at a reduced frequency when supplied with hydraulic fluid at said second flow rate; an electrical control assembly comprising an input, a timer, and a switch, said electrical control assembly adapted to actuate said first valve solenoid when said input is active and to actuate said second valve solenoid for a period determined by said timer following the transition to the active state for said input and, de-actuating said second valve solenoid at the expiration of said period whereby said hammer is provided with hydraulic fluid at a reduced flow for said period and full flow thereafter; and, a setup switch adapted to disable sequential operation of said solenoids and enable continuous power to said second valve solenoid.
- 11. The control of claim 10 further comprising a mode switch adapted to disable sequential operation of said solenoids and enable continuous power to said first valve solenoid.
- 12. The control of claim 7 wherein said timer is variable whereby said period may be selected by an operator.
US Referenced Citations (21)