This invention relates to an improved slurry valve, and more particularly what is known as an angle slurry valve or a Y-pattern slurry valve.
The Lunkenheimer slurry valves are a particular brand of angle valve and Y-pattern valve. These slurry valves are used primarily in processing plants for the refining of Alumina, but have other applications where the flow of material, having abrasive components, is to be controlled. Such valves when used for the control of flow of material, but also, because of the nature of the material, are subject to the build-up of scale on the valve seat and the valve closure member within the valve. With this type of valve scale can be periodically removed without dismantling the valve.
Such valves may take a variety of forms, but all have a valve body defining an inlet port and an outlet port, a valve seat at the inlet or outlet port, a valve closure member moveable towards and away from the valve seat to open and close the valve during normal operation. This is achieved by relatively rotating an internally threaded yoke bush around a correspondingly externally threaded valve stem to achieve axial movement of the valve closure member to move it towards and away from the valve seat with either the valve stem rotating or the yoke bush rotating.
In order to remove scale from the opposing faces of the valve seat and the valve closure member, with the valve closure member positioned against the valve seat, the valve stem and the yoke bush are locked to each other. Therefore axial movement of the valve stem within the yoke bush and movement of the valve closure member away from the valve seat is prevented to allow the valve stem and yoke bush to rotate in unison to grind any scale away from the valve seat and the valve closure member.
The yoke bush carries a yoke bush handle to rotate the yoke bush thereby enabling opening and closing of the valve. In an alternative embodiment a gear mechanism engages with and rotates the yoke bush to open and close the valve. A torque reactor pin is provided which engages with an axially extending slot within the valve stem, or a collar surrounding the valve stem, in order to prevent rotation of the stem when the valve is operated by the yoke bush handle or gears. In some embodiments the valve is operated by its own valve stem handle, in which case the torque reactor pin engages the yoke bush to prevent the yoke bush from rotating.
A stem jam nut is threadably received around the valve stem above the yoke bush and is rotatable to move along the valve stem to a position against either the yoke bush handle, or the alternative gear mechanism which rotates the yoke bush, whereby the jam nut jams the yoke bush and the valve stem together such that they will rotate in unison when the valve stem is rotated by the yoke bush handle or alternatively by the valve stem handle carried by an upper end of the valve stem, or by gears where fitted. This in turn rotates the valve closure member relative to the valve seat to grind scale from both the valve seat and the valve closure member. In grinding, the yoke bush handle, valve stem handle or gear(s) are usually rotated continually in one direction but may alternatively be rotated back and forth. During this process it may be necessary to reposition the valve closure member by loosening the stem jam nut, moving the valve closure member and tightening the stem jam nut. This may be repeated several times as the build-up of scale is progressively ground away.
In order to jam or lock the valve stem and yoke bush together considerable force has to be used on the stem jam nut to rotate it firmly against either the yoke bush handle or the alternative gear mechanism, whichever is used, to allow rotation of the yoke bush relative to the valve stem. For this purpose a hammer, in the case of large valves a very large hammer is used. The necessity to use a hammer to tighten the jam nut leads to the possibility of injury to the worker as well as damage to the stem jam nut itself.
There has arisen a need to avoid the use of stem jam nuts that require the use of a hammer in order to lock (jam) the valve stem and the yoke bush together during the scale grinding operation.
In accordance with the present invention, there is provided a clutch mechanism for a slurry valve, wherein the slurry valve has a valve seat for seating a valve closure member carried on a valve stem, a drive member threadably engaged with the valve stem, the drive member being rotatable relative to the valve stem to axially move the valve stem and closure member relative to the valve seat to open and close the slurry valve, and a driving means for rotating the drive member, the clutch mechanism comprising:
a clutch body having an internally threaded bore for threadably receiving the valve stem; and
clamping means actuable with the clutch body for clamping the clutch body to the driving means so as to lock the valve stem and drive member together and allow them to rotate in unison to grind scale from the valve seat and valve closure member when they are positioned against each other.
In accordance with another embodiment of the invention there is provided the pneumatic or hydraulic cylinder is provided inside the clutch body.
In accordance with yet another embodiment of the invention there is provided drive pins are provided on the clutch body in a pair of apertures on diametrically opposite sides of the bore and spaced normally from the fasteners.
Preferred embodiments of the invention will now be described with reference to the accompanying drawings, in which:
a) is an end elevational view of a first embodiment of a clutch mechanism in accordance with the invention, to be incorporated in the slurry valve of
b) is a cross-sectional view of the clutch mechanism of
c) is a cross-sectional view of the clutch mechanism of
a) is an end elevational view of a second embodiment of a clutch mechanism in accordance with the invention to be incorporated in the slurry valve of
b) is a cross-sectional view of the clutch mechanism of
a) is an end elevational view of a third embodiment of a clutch mechanism in accordance with the invention to be incorporated in a conventional bevel gear operated Lunkenheimer slurry valve; and
b) is a part cross-sectional view of the clutch mechanism of
The present invention is for use with slurry valves of the type having a facility for self-cleaning of valve ports by grinding closure members against ports. There are two main varieties of these type of slurry valves, namely angle slurry valves and Y-pattern slurry valves.
In use, the angle slurry valve 1 illustrated in
The second and alternative method is to open or close the valve by turning stem handle 240. With this method stem jam nut 230 is positioned against stem handle 240 and torque reactor pin 270 is engaged with a lower end of yoke bush 090 to prevent yoke bush 090 from rotating. Turning stem handle 240 will rotate stem 080 in yoke bush 090 and raise or lower the valve stem 080 and valve closure member 060 to open or close the slurry valve 1.
To grind closure valve member 240 against valve seat 050 in the slurry valve 1 of
In use, the angle slurry valve 1 illustrated in
In setting the slurry valve 1 of
Another embodiment of an angle slurry valve (not shown) uses a bevel gear box assembly to raise and lower valve stem 080. In this embodiment there is no yoke bush but a yoke supports a bevel gear box, which comprises a pair of bevel reduction gears and a cylindrical stem nut having a central threaded bore through which the correspondingly threaded valve stem extends. The stem nut is driven to rotate by a large bevel gear co-axially connected to the stem nut. The large bevel gear is driven by a smaller bevel gear set at 90° to the large bevel gear. As the stem nut is driven to rotate, the valve stem, which is fixed against rotation by the torque reactor pin, is raised or lowered relative to the slurry housing and thereby raises and lowers the closure member against the valve seat.
Turning to
Upon rotation of the hand wheel 19 in a clockwise, or anticlockwise direction depending upon the style of thread, clutch core 18 moves away from the yoke bush handle 110 until the threads of the yoke bush 090 and the valve stem jam together whereby further rotation of the hand wheel causes the valve stem and the yoke bush to rotate in unison. Typically fine threads 20 are for finely adjusting the relationship of the thread of the valve stem and yoke bush and effectively clamping the valve stem and yoke bush together. Further rotation of the hand wheel consequently rotates the valve closure member 060 against the valve seat 050 without lifting the valve closure member 060 such that, when positioned against each other, built-up scale on the closure member 060 and seat 050 is ground therefrom.
An alternative clamping means to the clutch operating hand wheel 19 is shown in
Where hydraulic or pneumatic cylinders 21 are employed these are generally located inside the clutch core to force the clutch core away from the yoke bush handle. Where cams are employed these are mounted on the exterior of the clutch core. Fasteners such as stud and nuts, and bolts may also be employed as clamping means as discussed below or as further clamping means in addition to the clamping means discussed above.
Referring back to
In normal use to open and close the slurry valve fitted with the clutch mechanism 40 of
Turning to
In place of the studs and nuts in the embodiments of
Once again the valve stem of
In normal opening and closing of the slurry valve modified with the stem clutch mechanism 50, the clutch mechanism 50, still loosely attached to the gear 160, rotates on valve stem 080 as the valve stem is raised and lowered.
a) and 5(b) illustrate a portion of the bevel gearbox discussed earlier and to which a third embodiment of a clutch mechanism 70 can be installed. The slurry valve to which the clutch mechanism 70 is installed operates in a similar manner to the slurry valve illustrated in
The principle of clutch mechanism 70 illustrated in
Once again, relative adjustment of the positioning of valve closure member 060 may be required to move the valve closure member closer to valve seat 050 as scale is progressively removed.
When grinding scale in all of the above embodiments valve closure member 060 is not overly tightened on valve seat 050 but left with some play therebetween in order to allow the valve closure member to rotate against the valve seat and grind away scale.
The present embodiments of the clutch mechanisms may be retrofitted onto existing slurry valves requiring only apertures to be drilled in the yoke bush handle or gears to allow for attachment of the clutch mechanism. Incorporation of the clutch mechanism for grinding a slurry valve means that much less force is required to jam the yoke bush and valve stem thereby making it easier and less dangerous for operators to grind the valves. More importantly, use of a hammer is no longer required where the above clutch mechanisms are fitted to slurry valves. The clutch mechanisms are not intrusive and do not interfere with the normal opening and closing operation of the slurry valve. Furthermore, the clutch mechanisms are easily retrofitted to existing slurry valves requiring only minor modification to the slurry valves.
Since modifications within the spirit and scope of the invention may readily be effected by persons skilled within the art, it is to be understood that this invention is not limited to the particular embodiment described by way of example hereinabove.
Number | Date | Country | Kind |
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2005900602 | Feb 2005 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU2006/000170 | 2/9/2006 | WO | 00 | 9/4/2007 |
Publishing Document | Publishing Date | Country | Kind |
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WO2006/084326 | 8/17/2006 | WO | A |
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4627461 | Gordon | Dec 1986 | A |
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2081844 | Feb 1982 | GB |
0136853 | May 2001 | WO |
Number | Date | Country | |
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20080315138 A1 | Dec 2008 | US |