Small diameter external production riser tieback connector

Information

  • Patent Grant
  • 6540024
  • Patent Number
    6,540,024
  • Date Filed
    Friday, May 25, 2001
    23 years ago
  • Date Issued
    Tuesday, April 1, 2003
    21 years ago
Abstract
A tieback connector includes a passive lower locking system and an active upper locking system to exert a positive locking force on the connection between a production riser and a high pressure wellhead. The tieback connector is composed of an outer housing which carries lower locking dogs, upper locking dogs and a piston. The piston is located above the lower end of the production riser and controls the movement of the outer housing. As the piston is stroked the outer housing cams the lower dogs into grooved profile in the wellhead housing. As the piston is stroked further the upper dogs exert a force onto the production riser that locks the riser to the wellhead housing.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally subsea petroleum production. More specifically, the present invention relates to production riser tiebacks which connect a production riser to a high pressure wellhead housing.




2. Description of the Related Art




Tieback connectors are used to connect a production or drilling riser to a high pressure wellhead housing. The connector must be able to withstand very large forces to keep the riser sealed to the wellhead housing. This has required rather bulky connectors to withstand these forces.




One type of tieback connector connects to a grooved profile on the exterior of the high pressure wellhead housing. The tieback connector has a cylindrical housing that slides over the upper end of the wellhead housing. A cam member, piston, and a plurality of segments are carried in the housing. Applying hydraulic pressure to the piston strokes the cam member, pushing the dogs into engagement with the grooved profile. The housing of the connector has a fairly large diameter in order to accommodate the piston, cam member and dogs. Some production platforms are designed with relatively small holes or slots through which the connector must pass. This necessitates a connector with a smaller outer diameter.




BRIEF SUMMARY OF THE INVENTION




A tieback connector comprises a passive lower locking system and an active upper locking system to exert a positive locking force on the connection between a production riser and a high pressure wellhead. The tieback connector is comprised of an outer housing which carries lower locking dogs, upper locking dogs and a piston. The piston is located above the lower end of the production riser and controls the movement of the outer housing. As the piston is stroked the outer housing cams the lower dogs into grooved profile in the wellhead housing. As the piston is stroked further the upper dogs exert a force onto the production riser that locks the riser to the wellhead housing.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a cross sectional view of the tieback connector of this invention showing a locked position on the right and an unlocked position on the left.





FIG. 2

is an enlarged view of a portion of the tieback connector in FIG.


1


.





FIG. 3

is an enlarged view of a portion of the tieback connector in FIG.


1


.





FIG. 4

is an enlarged view of a portion of the tieback connector in FIG.


1


.





FIG. 5

is an enlarged view of a portion of the tieback connector in FIG.


1


.





FIG. 6

is an alternate embodiment of the tieback connector of this invention, showing a locked position on the right and an unlocked position on the left.





FIG. 7

is another alternate embodiment of the tieback connector of this invention, showing a locked position on the right and an unlocked position on the left.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIG. 1

in the drawings, the preferred embodiment of a small diameter external tieback connector


11


according to the present invention is illustrated. Tieback connector


11


is used to join a lower terminal end of a drilling or production riser


13


to a high pressure wellhead housing


15


in off shore drilling applications. Typically, the high pressure wellhead housing


15


is installed during drilling operations, and production riser


13


is attached to the wellhead housing


15


to facilitate completion and production of the well. Production riser


13


and tieback connector


11


are lowered through a slot at a surface platform (not shown). Production riser


13


includes an interior surface and an exterior surface with a riser shoulder


19


formed at a lower end of the production riser


13


. Wellhead housing


15


includes an interior surface and an exterior surface with a wellhead shoulder


21


formed at an upper end of the wellhead housing


15


. Upon connection, the wellhead shoulder


21


mates with the riser shoulder


19


, and the interior surfaces of the wellhead housing


15


and the production riser


13


form a common bore, in which production tubing is then located to deliver oil from the well to the ocean surface.




Tieback connector


11


includes a housing


25


having a generally cylindrical wall


27


with an interior surface and an exterior surface. An upper end cap


29


is rigidly attached to the housing


25


at an upper end


31


of the housing


25


, the upper end cap


29


having a passage through which production riser


13


passes. The housing


25


and upper end cap


29


slidingly engage the exterior surface of the production riser


13


. The tieback connector


11


is prevented from sliding off the lower end of the production riser


13


by several parts internal to the housing


25


that are discussed in more detail below.




A lower end


33


of the housing


25


is open to receive wellhead housing


15


during connection of the production riser


13


and tieback connector


11


to the wellhead housing


15


.




An initial connection is made by concentrically locating housing


25


relative to the wellhead housing


15


and lowering the production riser


13


until riser shoulder


19


engages wellhead shoulder


21


. A seal


41


is disposed in a groove on the interior surface of the housing


25


near its lower end


33


to prevent seawater from entering the tieback connector


11


after the initial connection is made.




After initial connection, the housing


25


of tieback connector


11


is still capable of axial movement relative to the production riser


13


and the wellhead housing


15


. The tieback connector


11


has an unlocked position in which the production riser


13


is not securely fastened to the wellhead housing


15


. While making the initial connection and immediately after the initial connection, the tieback connector


11


is in the unlocked position. The tieback connector


11


also has a locked position which results in a secure connection between the production riser


13


and the wellhead housing


15


. The tieback connector


11


is placed in the locked position before performing any completion or production operations.




The tieback connector


11


features an upper locking system


45


and a lower locking system


47


for securing the tieback connector


11


in the locked position. The lower locking system


47


is a passive locking system that provides the connection to the housing


25


. The upper locking system


45


is an active locking system that provides a locking and preloading force. The lower locking system


47


includes a locking element that may be a split ring or collet, but is preferably a plurality of lower dogs


51


and a lower dog retainer ring


53


disposed within housing


25


. Each lower dog


51


has a cylindrical curvature with a plurality of teeth


55


on an inner surface. The lower dogs


51


are arranged circumferentially around the interior of the housing


25


, with the plurality of teeth


55


adapted to mate with a plurality of grooves


59


formed on the exterior surface of the wellhead housing


15


. Typically, eight to twelve lower dogs


51


will be arranged within the housing


25


. The lower dogs


51


are held within housing


25


by the lower dog retainer ring


53


which is connected to the lower end of the production riser


13


.




Referring to

FIGS. 2 and 3

in the drawings, a more detailed view of the lower locking system


47


is illustrated. The lower dog


51


and housing


25


are shown in the unlocked position in FIG.


2


. In

FIG. 3

, the lower dog


51


and housing


25


are shown in the locked position. Each lower dog


51


includes a stop shoulder


65


for mating with a landing shoulder


67


on the interior surface of the housing


25


when the tieback connector


11


is in the locked position. The stop shoulder


65


and the landing shoulder


67


are similarly inclined.




A plurality of outer grooves


71


are disposed on an outer surface of each lower dog


51


. A plurality of bands


73


are integrally located on the interior surface of housing


25


. Outer grooves


71


receive bands


73


when tieback connector


11


is in the unlocked position. Each outer groove


71


includes a conical cam surface


77


for engagement with a similarly inclined surface


79


on each band


73


. In the locked position, bands


73


mate with the outer surface of each lower dog


51


such that the plurality of teeth


55


on the lower dog


51


engage the plurality of grooves


59


on the wellhead housing


15


. Upward movement of housing


25


relative to riser


13


causes dogs


51


to move to the locked position.




Referring to

FIGS. 1

,


4


, and


5


, production riser


13


includes an upward facing shoulder


83


located on the exterior surface near its lower end. Upper locking system


45


includes several parts that are generally located between the upward facing shoulder


83


and upper end cap


29


. A piston


87


having an upper portion


89


, a lower portion


91


, and a pressure flange


93


is slidingly disposed in an annulus between the production riser


13


and the housing


25


. Pressure flange


93


includes an upper side


95


and a lower side


97


. Similar to the components comprising the lower locking system


47


, the piston


87


is adapted to move between a locked and an unlocked position. Seals


101


located between the production riser


13


and housing


25


and seals


103


,


105


disposed around the piston


87


form a lower chamber


109


beneath the lower side


97


of the piston


87


.




Lower portion


91


of piston


87


includes an inclined locking surface


115


. An upper locking element may be a split ring or collet, but is preferably a plurality of upper dogs


119


circumferentially disposed within the lower chamber


109


. Each upper dog


119


has a lower landing surface


121


, a lower retraction surface


123


, and an interior locking surface


125


. Each upper dog


119


also has a cylindrical curvature with a plurality of teeth


127


formed on an outer surface. The upper dogs


119


are arranged circumferentially around the interior of the housing


25


, the plurality of teeth


127


mating with a plurality of grooves


129


formed on the interior surface of the housing


25


when the tieback connector


11


is in the locked position. Typically, eight to twelve upper dogs


119


will be arranged within the housing


25


.




A load transfer ring


135


having an upper landing surface


137


rests on a step


139


formed in the outer surface of the production riser


13


. Load transfer ring


135


is disposed below upper dog


119


, the upper landing surface


137


slidingly engaging the lower landing surface


121


of the upper dog


119


. A dog retraction ring


145


has a disengagement portion


147


with a retraction surface


149


. Disengagement portion


147


is located in an annulus between the load transfer ring


135


and the housing


25


. A retainer bolt


153


passes through a passage in the load transfer ring


135


and is rigidly connected between the dog retraction ring


145


and the piston


87


. As the piston


87


moves axially between the locked and the unlocked positions, the dog retraction ring


145


also moves. The retraction surface


149


of the dog retraction ring


145


mates with the lower retraction surface


123


of the upper dog


119


as the dog retraction ring


145


moves into an unlocked position.




A primary release port


157


(

FIG. 5

) allows fluid communication with the lower chamber


109


. Hydraulic fluid injected into the lower chamber


109


is capable of applying an upward force to the piston


87


and a downward force to a shoulder


165


formed on the interior surface of the housing


25


.




An inner seal sleeve


171


is located above the upper side


95


of the piston


87


between the upper portion


89


of the piston


87


and the interior surface of the housing


25


. Inner seal sleeve


171


has an upper portion


173


and a lower portion


175


, the upper portion


173


abutting the upper end cap


29


. Seals


177


,


179


are disposed in the lower portion


175


of inner seal sleeve


171


. An intermediate chamber


183


is formed above the upper side


95


of the piston


87


between seals


177


,


179


and seals


103


,


105


.




A primary locking port


187


is disposed in the wall


27


of housing


25


for fluid communication with the intermediate chamber


183


. Hydraulic fluid supplied to the intermediate chamber


183


is capable of applying a downward force to upper side


95


of piston


87


.




A piston cap


191


is located in an annulus between the upper portion


173


of the inner seal sleeve


171


and the production riser


13


. The piston cap


191


is rigidly connected to the upper portion


89


of the piston


87


. Seals disposed around the piston cap


191


act in conjunction with seals


177


,


179


to form an upper chamber


193


. A secondary release port


195


is disposed in the wall


27


of housing


25


and passes through inner seal sleeve


171


for fluid communication with the upper chamber


193


. Hydraulic fluid injected into the upper chamber


193


is capable of supplying an upward force on the piston cap


191


which is transmitted directly to the piston


87


.




All of the pressure ports


157


,


187


, and


195


are connected to a series of valves and hot stab receptacles


196


. An external hydraulic pressure source


198


(schematically shown in

FIG. 1

) operates the connector


11


through the receptacles


196


by manipulating the valves located on top of the upper end cap


29


.




A retainer ring


197


is disposed circumferentially around the production riser


13


between the upper end cap


29


and the piston cap


191


. The purpose of the retainer ring


197


is two-fold. First, the retainer ring


197


provides a positive up stop for the piston


87


and piston cap


191


as the tieback connector


11


is being unlocked. Second, as the tieback connector


11


is being unlocked, the retainer ring


197


provides a positive down stop for the housing


25


. The retainer ring


197


engages a groove


199


in the upper end cap


29


when the housing


25


is in the unlocked position.




At least two mechanical release shafts


201


pass through the upper end cap


29


and are rigidly connected to the upper portion


89


of the piston


87


. Release shaft


201


allows the tieback connector


11


to be unlocked manually should the external hydraulic pressure source


198


fail. Release shaft


201


is adapted to be engaged by a remote operated vehicle (not shown), which would supply an upward force to the release shaft


201


in order to move the piston


87


upward.




Referring to

FIGS. 1-5

, the operation of tieback connector


11


is illustrated. In operation, housing


25


is concentrically aligned with the wellhead housing


15


, and the tieback connector


11


is stabbed onto the wellhead housing


15


such that riser shoulder


19


engages wellhead shoulder


21


. When initially lowered over the wellhead housing


15


, the tieback connector


11


is in the unlocked position. In the unlocked position, piston


87


is biased upward such that piston cap


191


engages retainer ring


197


. The housing


25


is biased downward by gravity when tieback connector


11


is in the unlocked position such that the groove


199


in upper end cap


29


engages retainer ring


197


. The downward bias of the housing


25


causes bands


73


of the housing


25


to align with the outer grooves


71


of the lower dogs


51


. This alignment allows the lower dogs


51


to be able to shift radially outward as the tieback connector


11


is lowered onto the wellhead housing


15


.




Tieback connector


11


is placed in the locked position by injecting hydraulic fluid through primary locking port


187


into intermediate chamber


183


. As fluid enters intermediate chamber


183


, a downward biasing force is exerted against upper side


95


of piston


87


. However, piston


87


is initially unable to move due to interferences between upper dogs


119


, housing


25


, load transfer ring


135


, and production riser


13


(see FIG.


4


). The fluid also exerts an upward force on the lower portion


175


of inner seal sleeve


171


. Since inner seal sleeve


171


abuts upper end cap


29


, the upward force causes upper end cap


29


and housing


25


to move axially upward relative to both production riser


13


and wellhead housing


15


.




As housing


25


moves upward, a force is exerted from the biasing surfaces


79


of the housing


25


onto biased surfaces


77


of the lower dogs


51


(see FIG.


2


). The force applied to the biased surfaces


77


causes the lower dogs to move radially inward so that the teeth


55


on the lower dogs


51


engages the grooves


59


on the wellhead housing


15


. After the lower dogs


51


have engaged grooves


59


, housing


25


continues moving upward until landing shoulder


67


engages stop shoulders


65


of the lower dogs


51


. The mating of stop shoulder


65


and landing shoulder


67


stops the upward movement of the housing


25


. At this point, the lower dogs


51


have been fully biased radially inward, and the bands


73


of the housing


25


engage the outer surface of the lower dogs


51


to hold the teeth


55


of the lower dogs


51


in engagement with the grooves


59


of the wellhead housing


15


.




With the lower dogs


51


engaging the wellhead housing


15


, a rigid link is created between the production riser


13


, the lower dog retainer ring


53


, the lower dogs


51


, and the wellhead housing


15


. This link results in a secure connection between the production riser


13


and the wellhead housing


15


.




With housing


25


biased upward, the teeth


127


of the upper dogs


119


align with the grooves


129


of the housing


25


, thereby allowing the upper dogs


119


to move radially outward. Because there is no longer an interference between the upper dogs


119


and the interior surface of the housing


25


, the force exerted by the hydraulic fluid on the upper side


95


of piston


87


causes the piston


87


to move downward. The lower portion


91


of the piston


87


exerts an outward force on the upper dogs


119


, causing the upper dogs


119


to move radially outward. The lower landing surface


121


of the upper dogs


119


slides on the upper landing surface


137


of the load transfer ring


135


as the upper dogs


119


move outward. The upper dogs


119


cease their outward movement when their teeth


127


engage the grooves


129


of the housing


25


.




Piston


87


and dog retraction ring


145


continue to move downward. Locking surface


115


of the piston


87


engages the interior locking surfaces


125


of upper dogs


119


as the piston moves downward. The relative inclines of locking surfaces


125


and locking surface


115


are such that upper dogs


119


are biased into an increasingly secure engagement with housing


25


as the piston


87


moves down. When the piston


87


is fully extended downward, the interference fit between locking surfaces


115


and


125


prevent the piston


87


from moving upward, even when hydraulic pressure in intermediate chamber


183


is relieved.




While the lower dogs


51


serve to connect production riser


13


to wellhead housing


15


, the strength of the connection is dependent upon eliminating movement of housing


25


. If the housing were to move downward, the lower dogs could become disengaged, thereby breaking the connection. Upper dogs


119


lock the housing


25


and prevent it from moving relative to production riser


13


and wellhead housing


15


. The engagement between the upper dogs


119


and housing


25


produces a preload force through load transfer ring


135


between wellhead housing


15


, riser


13


, and tieback connector


11


.




Tieback connector


11


can be unlocked in three different ways. The preferred method of unlocking the connector


11


involves injecting hydraulic fluid through primary release port


157


into lower chamber


109


. The hydraulic fluid exerts an upward force on the lower side


97


of piston


87


that is sufficient to overcome the interference fit between locking surfaces


115


and


125


. As the piston


87


moves upward, the lower portion


91


becomes disengaged from the upper dogs


119


. The upward motion of the piston


87


is accompanied by upward movement of dog retraction ring


145


. The retraction surface


149


of disengagement portion


147


comes in contact with the lower retraction surfaces


123


of the upper dogs


119


. The inclined nature of these surfaces


123


,


149


causes the dog retraction ring


145


to bias the upper dogs radially inward, thereby disengaging the teeth


127


of the dogs


119


from the grooves


129


of the housing


25


. The piston


87


continues to move up until piston cap


191


is stopped by retainer ring


197


.




After the housing


25


is “unlocked” from the upper dogs


119


, the force exerted by the hydraulic fluid on shoulder


165


causes the housing


25


to move downward. The housing


25


continues to move down until the groove


199


in upper end cap


29


engages the retainer ring


197


. The bands


73


associated with the housing


25


realign with the outer grooves


71


of the lower dogs


51


when housing


25


reaches its final downward position.




An upward force is applied to production riser


13


and tieback connector


11


to remove them from the wellhead housing. The inclined nature of teeth


55


,


59


push the lower dogs


51


radially outward as the upward force is applied. The lower dogs


51


become disengaged from grooves


59


, allowing the production riser


13


and the tieback connector


11


to be easily lifted from the wellhead housing


15


.




A second way to release connector


11


is to inject hydraulic fluid through secondary release port


195


into upper chamber


193


. The same steps of moving the piston


87


upward and moving the housing


25


downward are involved in this release operation, but the hydraulic fluid supplies force to different parts. Hydraulic fluid entering upper chamber


193


exerts an upward force on piston cap


191


which causes piston


87


to move upwards. After releasing the upper dogs


119


, housing


25


moves downward because of the hydraulic pressure exerted on the inner seal sleeve


171


.




Finally, a manual method of moving the piston


87


upward is provided. Release shaft


201


is adapted to be pulled upward by a remote operated vehicle. The vehicle would be used in the event of a hydraulic failure to disconnect the production riser


13


and the tieback connector


11


from the wellhead housing


15


. By supplying a sufficient upward force to the release shaft


201


, the piston


87


could be “pulled” upward in order to unlock the housing


25


from the upper dogs


119


. The vehicle would then be used to supply a downward force to the upper end cap


29


and housing


25


in order to unlock the lower dogs


51


.




Referring to

FIG. 6

in the drawings, a tieback connector


211


according to an alternate embodiment of the present invention is illustrated. Tieback connector


211


is similar in structure and operation to tieback connector


11


. Tieback connector


211


includes a housing


212


. A lower locking system


214


having lower dogs


215


and a lower dog retainer ring


217


is identical to that of connector


11


. The lower dogs


215


engage a wellhead housing


221


to form a connection between a production riser


223


and the wellhead housing


221


.




Tieback connector


211


also includes a primary piston


225


that is analogous to piston


87


in connector


11


. Primary piston


225


is cooperatively used with a dog retraction ring


231


to seat and dislodge a plurality of upper dogs


233


from engagement with housing


212


. Similar to upper dogs


119


used with connector


11


, upper dogs


233


are used to lock housing


212


, thereby preventing the housing


212


from moving axially and preventing disengagement of the lower dogs


215


from the wellhead housing


221


.




The primary difference between the tieback connectors


11


and


211


is that connector


211


includes a secondary release port


213


located differently from secondary release port


195


associated with connector


11


. A secondary piston


237


is located in an annulus between housing


212


and production riser


223


just beneath dog retraction ring


231


. When tieback connector


211


is in a locked position, with the upper dogs


233


engaging the housing


212


, hydraulic fluid can be injected through secondary release port


213


to an area just beneath secondary piston


237


. The hydraulic fluid exerts an upward force on the secondary piston


237


which begins to move upward, pushing both the dog retraction ring


231


and the primary piston


225


upward. As the primary piston


225


moves upward, the dog retraction ring


231


forces the upper dogs


233


radially inward and away from housing


212


, thereby allowing the hydraulic fluid to exert a downward force on a shoulder


239


to move housing


212


in a downward direction relative to production riser


223


and wellhead housing


221


. As housing


212


moves downward, the lower dogs


215


disengage the wellhead housing


221


such that the production riser


223


and tieback connector


211


can be removed from the wellhead housing


221


.




Referring to

FIG. 7

in the drawings, a tieback connector


311


according to another alternate embodiment of the present invention is illustrated. Tieback connector


311


is similar in structure and operation to tieback connector


11


(FIGS.


1


-


5


). Tieback connector


311


includes a housing


325


similar to housing


25


. An upper locking system


327


, having upper dogs


329


, load transfer ring


331


, dog retraction ring


333


and a piston


335


, that is identical to upper locking system


45


of connector


11


.




Tieback connector


311


also includes a lower locking system


337


analogous to lower locking system


47


. Lower locking system


337


has lower dogs


339


analogous to lower dogs


51


that engage wellhead housing


15


.




The primary difference between the tieback connectors


11


and


311


is that connector


311


includes a c-ring


341


and a plurality of retaining pins


343


, instead of retaining ring


53


, to hold lower dogs


339


in position. Retaining pins


343


slidingly engages an upper end of dogs


339


such that dogs


339


may move vertically relative to pins


343


. C-ring


341


is secured vertically by pins


343


and is positioned inside an upper portion of dogs


339


. C-ring


341


exerts an outward force on the upper portion of dogs


339


keeping them adjacent outer housing


325


until engaged. As outer housing


325


lowers it engages lower dogs


339


in the same manner as connector


11


, except that c-ring


341


is compressed by the engagement. This configuration prevents lower dogs


339


from interfering when connector


311


is lowered into position or removed from wellhead housing


15


.




A primary advantage of the present invention is the use of the housing to effect engagement between the lower dogs and the wellhead housing. Typically, dogs used in other connectors use a piston to directly engage the dogs. The current invention places the piston in an area surrounding the production riser. The piston is used to lock the housing, the housing being the activator of the lower dogs. The result of the above features is that the overall diameter of the connector can be substantially reduced when compared to connectors using a piston in the area near the lower dogs.




Another advantage of the current invention includes the use of two separate locking systems, each locking system being activated independently. As explained above, the lower dogs, a passive locking mechanism, serve to connect the production riser to the wellhead housing and are activated by the housing of the tieback connector without having to generate high locking forces. The upper dogs, an active locking mechanism, are used to lock the housing relative to the production riser and the wellhead housing. The upper dogs are activated by the piston.




Still another advantage of the present invention involves the multiple methods by which the tieback connector can be unlocked from the wellhead housing. Two of the methods involve using hydraulic fluid to move the piston and housing, hydraulic fluid being injected through the primary release port in one method and being injected through the secondary release port in the other. A third, manual method allows a remote operated vehicle to supply the necessary force to unlock the tieback connector.




It should be apparent from the foregoing that an invention having significant advantages has been provided. While the invention is shown in only a few of its forms, it is not just limited but is susceptible to various changes and modifications without departing from the spirit thereof. Furthermore, while the invention is shown attaching a production riser to a wellhead housing, it may be used to connect a drilling riser to a wellhead housing, or almost any tubular member to any wellhead member where a secure connection and a small diameter connector are advantageous.



Claims
  • 1. A connector for connecting a subsea well member to a riser, the well member having a tubular upper portion having an external surface with a grooved profile, the connector comprising:a lower terminal adapted to be connected to the riser and land on the upper portion of the well member; a housing carried by the lower terminal for sliding over the upper portion of the well member, the housing being axially movable relative to the lower terminal; a lower locking element carried by the housing for engaging the grooved profile while in a locked position and being radially spaced from the grooved profile while in an unlocked position; a lower cam surface carried by the housing for axial movement therewith relative to the lower locking element to move the locking element from the unlocked to the locked position; and an actuator carried around the lower terminal for causing the axial movement of the housing and the cam surface.
  • 2. A connector for connecting a subsea well member to a riser, the well member having a tubular upper portion having an external surface with a grooved profile, the connector comprising:a lower terminal adapted to be connected to the riser and land on the upper portion of the well member; a housing carried by the lower terminal for sliding over the upper portion of the well member; a lower locking element carried by the housing for engaging the grooved profile while in a locked position and being radially spaced from the grooved profile while in an unlocked position; a lower cam surface carried by the housing for axial movement relative to the lower locking element to move the locking element from the unlocked to the locked position; an actuator carried around the lower terminal for causing the axial movement of the cam surface; wherein: said cam surface is formed on an inner surface of said housing; and said actuator moves said housing.
  • 3. The connector of claim 1 further comprising:an internal groove located within the housing for movement therewith; and an upper locking member that is moved by said actuator into engagement with said internal groove to lock said housing against axial movement relative to said terminal.
  • 4. The connector of claim 1 wherein:said actuator is comprised of an annular piston disposed between said housing and said lower terminal.
  • 5. The connector of claim 1 wherein:said actuator is comprised of a piston within said housing; and an upper locking member locks said actuator in a locked position.
  • 6. A connector for connecting a subsea well member to a riser, the well member having a tubular upper portion having an external surface with a grooved profile, the connector comprising:a lower terminal adapted to be connected to the riser and land on the upper portion of the well member; a housing carried by the lower terminal for sliding over the upper portion of the well member; a lower locking element carried by the housing for engaging the grooved profile while in a locked position and being radially spaced from the grooved profile while in an unlocked position; a lower cam surface carried by the housing for axial movement relative to the lower locking element to move the locking element from the unlocked to the locked position; an actuator carried around the lower terminal for causing the axial movement of the cam surface; wherein: said actuator is comprised of an annular piston disposed between said housing and said lower terminal; an upper locking member locks said actuator in a locked position; and a load transfer ring is disposed between said locking member and said lower terminal.
  • 7. A connector for connecting a subsea well member to a riser, the well member having a tubular upper portion having an external surface with a grooved profile, the connector comprising:a lower terminal adapted to be connected to the riser and land on the upper portion of the well member; a housing carried by the lower terminal for sliding over the upper portion of the well member; a lower locking element carried by the housing for engaging the grooved profile while in a locked position and being radially spaced from the grooved profile while in an unlocked position; a lower cam surface carried by the housing for axial movement relative to the lower locking element to move the locking element from the unlocked to the locked position; an actuator carried around the lower terminal for causing the axial movement of the cam surface; wherein: said cam surface is formed on an inner wall of said housing; said actuator is a piston within said housing which moves said housing axially; an upper locking member locks said actuator in a locked position; and a load transfer ring is positioned between said upper locking member and said lower terminal.
  • 8. The connector of claim 1 further comprising:a mechanical release shaft attached to said actuator extending upwards out of the top of said connector.
  • 9. A connector for connecting a subsea well member to a riser, the well member having a tubular upper portion having an external surface with a grooved profile, the connector comprising:a lower terminal adapted to be connected to the riser and land on the upper portion of the well member; a housing carried by the lower terminal for sliding over the upper portion of the well member; a lower locking element carried by the housing for engaging the grooved profile while in a locked position and being radially spaced from the grooved profile while in an unlocked position; a lower cam surface formed on an inner wall of said housing for axial movement relative to the lower locking element to move the locking element from the unlocked to the locked position; a piston carried within said housing around the lower terminal for causing the axial movement of the housing; an upper locking member for engaging a profile on an inner surface of said housing to lock said piston when in a locked position and being radially spaced from said profile when in an unlocked position; an upper cam surface which is moved axially by said piston to cam said upper locking member radially into a locked position; and a load transfer ring positioned between said upper locking member and said lower terminal.
  • 10. The connector of claim 9 further comprising:a mechanical release shaft attached to said piston extending upwards out of the top of said connector.
  • 11. The connector of claim 9 further comprising:a bolt extending from said piston to a retraction ring positioned below said upper locking member to release said upper locking member from said housing.
  • 12. A connector for connecting a riser to a well member comprising:a lower terminal adapted to attach to said riser and abut an upper end of said well member; an outer housing which is removably secured to said well member by a lower locking system and seals said riser to said well member with an upper locking system; said lower locking system comprising: a lower locking element with inner teeth which lock into outer grooves on said well member and an outer profile with cam surfaces that interact with cam surfaces on an interior surface of said outer housing such that when said outer housing is raised relative to said lower locking element, said lower locking element is moved into locking engagement with said well member; a lower retaining ring which is connected to a lower end of said lower terminal and engages an upper end of said lower locking element to ensure proper alignment of said lower locking element with said well member and to retain said lower locking member in said outer housing; said upper locking system comprising: a piston positioned between an inner surface of said outer housing and an outer surface of said lower terminal, said piston having a lower thick portion and an upper thin portion that is adjacent to said outer surface of said lower terminal; a lower chamber located between said outer housing and said piston below said piston; an upper locking element positioned below said piston adjacent said inner surface of said outer housing and having grooves on an outer surface which mate with a profile on said inner surface of said outer housing when aligned; a load transfer ring below said upper locking element and adjacent said lower terminal to transfer loads form said upper locking element downward onto said lower terminal; a retraction ring generally below said load transfer ring and attached to said piston with a retainer bolt, said retraction ring having an upper disengagement portion that when raised acts to pry said upper locking element from engagement with said outer housing; an inner seal sleeve between said outer housing and said upper portion of said piston, said inner seal sleeve being movable in unison with said outer housing and having an L-shaped cross-section which forms an intermediate chamber between a lower surface of said second inner seal sleeve and an upper surface of said lower thick portion of said piston; and a piston cap extending from said upper thin portion of said piston to an inner surface of said inner seal sleeve, said piston cap being movable in unison with said piston and forming an upper chamber between said piston and said inner seal sleeve.
  • 13. The connector of claim 12 further comprising:a primary locking port which communicates with said intermediate chamber; a primary release port which communicates with said lower chamber; and a secondary release port which communicates with said upper chamber.
  • 14. The connector of claim 12 further comprising:a mechanical release shaft attached to said first piston extending upwards out of the top of said connector.
  • 15. A method for connecting a riser to a well member comprising the following steps:providing a connector with a lower terminal, a housing, an actuator between said housing and said lower terminal, and a lower locking element below said lower terminal; attaching said lower terminal on a lower end of said riser; lowering said connector and said lower terminal onto said well member such that said housing and lower locking element is around said well member and a lower end of said lower terminal abuts said well member; and activating said actuator such that said housing moves axially downward relative to said lower locking element and cams said lower locking element radially inward into engagement with a grooved profile on an exterior of said well member.
  • 16. The method of claim 15 further comprising the step of:further activating said actuator to move an upper locking element into a locked position that prevents further movement of said actuator.
  • 17. A connector for connecting a well member to a riser, the well member having a tubular upper portion with an external surface having an external grooved profile, the connector comprising:a lower terminal adapted to be connected to the riser and having a lower end that is adapted to land on the upper portion of the well member; a housing carried by the lower terminal for sliding over the upper portion of the well member, the housing having an internal grooved profile above the lower end of the lower terminal; a lower locking element carried by the housing below the lower end of the terminal for engaging the external grooved profile while in a locked position; an upper locking member carried in the housing above the lower end of the terminal for movement radially outward from a retracted position to a locked position engaging the internal grooved profile after the lower locking member is in the locked position; and a piston carried in the housing above the lower end of the terminal for moving the upper locking member to the locked position, the upper locking member being positioned so that as it engages the internal grooved profile, an upward preload force is applied to the housing to preload the engagement of the lower locking element with the external grooved profile.
  • 18. A method for connecting a well member to a riser, the well member having a tubular upper portion with an external surface having an external grooved profile, the method comprising:providing a connector with a housing having an internal grooved profile, and upper and lower locking elements carried by the housing; attaching the connector to a riser and lowering the housing over the upper portion of the well member; engaging the lower locking element with the external grooved profile; then engaging the upper locking element with the internal grooved profile, the entry of the upper locking element into the internal profile causing an upward preload force to be applied to the housing that is reacted by the engagement of the lower locking element with the external grooved profile.
Parent Case Info

This application claims the benefit of U.S. Provisional Application No. 60/207,707, filed May 26, 2000.

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Provisional Applications (1)
Number Date Country
60/207707 May 2000 US