1. Field of the Invention
The present invention relates generally to drive wheels for small motorized vehicles. More particularly, the present invention relates to a small diameter split rim drive wheel with an internal transmission.
2. Related Art
Small motorized vehicles, such as motorized scooters, mini bikes, and the like, have been used for many years. Some of these are powered by internal combustion engines, while others are electrically powered. The popularity and affordability of these vehicles has increased dramatically in recent years. With this increase in popularity has come many advances in technology and configuration changes, some of which make them more powerful, versatile and desirable for consumers.
Nevertheless, certain design and configuration challenges remain, and some of these challenges are compounded by practical limitations of size and weight. Lightweight motorized vehicles naturally tend to present certain compromises because of size, weight, and cost. For example, the size and weight of electric storage batteries greatly influence the total power output and operating range/duration of electric vehicles. A similar challenge is presented by vehicles with internal combustion engines. The maximum legal engine size for these vehicles can be limited by local ordinances, and practical considerations of size, weight, and handleability can also limit engine size.
For these and other reasons, many of these vehicles tend to be under-powered. For example, because of their small engine or motor size, many small scooters and minibikes have relatively low peak power output, and can lug down or simply stall out on a hill, depending upon the weight of the rider and the grade of the hill. Unfortunately, providing additional power to prevent this generally requires either a more powerful engine, or some other device, such as a multi-speed transmission, for providing additional mechanical advantage. Unfortunately, a larger motor will tend to increase the size and weight of the vehicle, which will further increase the need for more power, creating a vicious cycle. Moreover, existing multi-speed transmission systems that are configured for use with small motorized vehicles tend to be bulky and heavy, and also add to the complexity of the vehicle.
Another consideration for small motorized vehicles relates to the tires and drive wheels. Small diameter tires for motorized vehicles are generally too thick compared to their diameter to allow them to be press-mounted directly onto a single piece wheel rim in the manner of most bicycle and automobile tires. That is, the thickness of the tire relative to its size and shape substantially prevents mounting on a single piece rim because the tire does not have enough flexibility to deform around the rim. Consequently, split rims are frequently used.
It has been recognized that it would be advantageous to develop a small motorized vehicle with a multi-speed transmission that is compact and does not add significant weight to the vehicle.
It has also been recognized that it would be advantageous to develop a multi-speed transmission for a small motorized vehicle that does not require additional external structure on the vehicle.
In accordance with one aspect thereof, the invention provides a drive wheel including a pneumatic tire, a substantially solid split rim wheel configured to receive the pneumatic tire, and a hub with an internal transmission configured to provide a variable transmission ratio. The split rim wheel includes opposing side portions, and the hub is disposed between the opposing side portions of the split rim.
In accordance with another aspect thereof, the invention provides a drive wheel for a small motorized vehicle, including a hub, having a rotational axis, and an internal transmission configured to provide a variable transmission ratio, a drive coupler, attached to the hub, configured to transmit a driving torque from the vehicle to the hub, a split rim, having divided rim portions, coupled to the hub and configured to rotate about the rotational axis, and a tire, mounted between the divided portions of the split rim.
In accordance with yet another aspect thereof, the invention provides a motorized vehicle, comprising a motor and a drive wheel. The drive wheel includes an axle, a hub, rotatably disposed upon the axle, means for transmitting rotational driving motion from the motor to the hub, a split rim wheel, disposed upon the hub, having divided portions, and a tire, mounted between the divided portions of the split rim. The hub includes an internal transmission configured to provide a variable transmission ratio, and the divided portions of the split rim enclose the hub and are configured to rotate therewith.
In accordance with still another aspect thereof, the invention provides a drive wheel for a motorized vehicle. The drive wheel includes a pneumatic tire, having a wall thickness relative to a size thereof such that mounting upon a single-piece rim via deformation of the tire is substantially prevented. The drive wheel also includes a vertically split rim, having separable sides configured to be mechanically fastened together to mount the tire thereto, and a hub, disposed between the opposing sides of the split rim, having an internal transmission configured to provide a variable transmission ratio.
Additional features and advantages of the invention will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate, by way of example, features of the invention, and, wherein:
Reference will now be made to the exemplary embodiments illustrated in the drawings, and specific language will be used herein to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Alterations and further modifications of the inventive features illustrated herein, and additional applications of the principles of the inventions as illustrated herein, which would occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the invention.
The invention advantageously combines a hub-type transmission with a small diameter split-rim wheel, and enables light, motorized vehicles with very small wheels to employ a multi-speed or variable transmission in a very small package. The invention is particularly suited for small powered scooters, minibikes, etc., but is not limited to these.
One example of a small minibike which employs a drive wheel in accordance with the present invention is shown in
A battery pack 32 is supported on a rear portion of the frame 12, and an electric motor 34 is attached to the drive wheel linkage 20. The motor draws electrical power from the battery via a power cord 36, and provides mechanical power to the rear drive wheel 18 via a chain 38 that is disposed around a sprocket 40 that is attached to the drive wheel. Controls for the vehicle are included on the handlebars 30, and include a throttle control 42 and a brake lever 44. These controls are interconnected to the motor and brakes (not shown), respectively, via control cables 46a, 46b, to allow the user to control the motor and brakes.
The vehicle depicted in
As noted above, small vehicles such as the one shown in
Advantageously, the vehicle 10 shown in
In order to place a transmission inside the rear wheel, the invention secures a small (e.g. 4″ dia.) two-piece solid wheel rim to a hub-type transmission. In one embodiment, the hub-type transmission comprises a geared hub. The geared hub can be similar to a bicycle-type geared hub, but modified for use with a split rim. A cross-sectional view of one embodiment of the small diameter split-rim drive wheel 18 is provided in
The split rim 54 is configured to receive a pneumatic tire 56, and is mounted on an axle assembly 58 that is affixed to the drive wheel linkage (20 in
The rim 54 is of the type that is intended to fit small but relatively thick tires. The rim may range from about 3″ to 8″ in diameter (measured at the smallest diameter outer portion, between the wheel rim flanges), and is configured to fit tires ranging from about 8″ to 15″ in diameter (outside diameter). Because of the need for high strength and wear characteristics, such small diameter tires for motorized vehicles are generally too thick compared to their diameter to allow them to be press-mounted directly onto a single piece wheel rim in the manner of most bicycle and automobile tires. The size and thickness simply do not provide enough flexibility to allow them to be deformed around a rim. Consequently, the split rim is used, allowing the tire 56 to be sandwiched between opposing halves 54a, 54b of the rim. As shown in
The two wheel rim halves 54a, 54b, are specially configured to fit tightly around and mate with the compact hub 66. In one embodiment, the hub comprises a type of geared hub with an internal gear system with selectable gear ratios, similar to geared hubs that are used for bicycles, but modified to mount to a split rim wheel, as described herein. Suitable geared hubs of this type are available in 3, 5, and 7 speed varieties, and are commercially available from manufacturers such as Shimano (e.g. the Nexxus 3-speed hub), Schram (e.g. the T-3 hub), and Sturmey-Archer (e.g. the AW 300 hub). The type of geared hub depicted in
Those skilled in the art will be familiar with the principles of operation and component parts of these types of geared hubs, and all related parts are not shown in the figures herein. Only a general description of one of several configurations of these devices will be provided here. In one embodiment, the geared hub 66 includes an axle 68 that is configured to be rigidly affixed to the vehicle frame (i.e. the drive wheel linkage 20), with a sun gear (not shown) in the interior of the hub and affixed to the axle. An inner sleeve (not shown) is rotatably disposed on the axle, and affixed to the sprocket 40. Within the hub, the inner sleeve supports a plurality of sets (e.g. one per speed of the device) of planet gears (not shown) that turn with the sprocket and mesh with the fixed sun gear. The planet gears also mesh with gear teeth (not shown) formed on the inside of the outer hub cylinder 72. The outer hub cylinder is also rotatably disposed upon the axle, and affixed to the wheel rim halves, as noted above. Thus, as the sprocket turns, the planet gears transfer rotational energy to the outer hub cylinder, and thus rotate the wheel rim.
The speed of rotation of the outer hub 72 relative to the rotational speed of the sprocket 40 depends upon the gear ratio between the sun gear and the planet gears. A plunger or comparable device (not shown) is associated with the axle 68, and is configured to move the sun gear laterally across the axle so as to selectively mesh with different sets of planet gears. The plunger is spring-biased toward one end of its range of motion, and the gear shift cable is attached to allow the plunger to be pulled against the biasing spring toward the other end of its range of motion. Thus, when a user moves the gear shift lever, this pulls the gear shift cable, which pulls the sun gear to a meshing position with respect to a different group of planet gears. A ratchet or other mechanism can be associated with the gear shift lever or the geared hub to temporarily hold the cable in a selected gear position. When tension on the cable is released, the spring bias causes the sun gear to revert back to its default position, which can be the lowest gear ratio.
The hub 66 is not limited to the planetary-type geared hub described above. For example, the hub could comprise a continuously variable transmission (CVT) of comparable size and configuration. A CVT does not have a set of fixed gear ratios, but instead transmits torque from an input shaft to an output shaft at any ratio across a range. These devices can be configured to automatically adjust the transmission ratio in response to engine drag in order to provide the needed torque at any speed, allowing the motor to operate at its most efficient level at essentially all speeds within its operating range. That is, when the vehicle speed begins to slow not in response to a change in throttle position, but in response to other conditions (e.g. a hill), the transmission will automatically adjust the transmission ratio as needed. Continuously variable transmissions are commercially available and have been used in snowmobiles and automobiles, for example. One type of CVT that is available is the toroidal traction CVT. A CVT of appropriate size and configuration can be used in conjunction with the drive wheel of the present invention.
Another type of compact hub-type transmission that can be used in the present invention is the NuVinci™ Compound Variable Planetary (CVP) drive available from Fallbrook Technologies, Inc. of San Diego, Calif. This device combines the advantages of a toroidal traction CVT with a planetary gear arrangement. It uses rolling traction to transfer torque, and distributes the transmitted torque over several spheres in a stable configuration, thus lowering contact pressures and improving durability and torque density. The NuVinci device has an outer size and configuration that is similar to the Sturmey-Archer hub mentioned above, and, similarly, is designed for use with bicycles. However, with minor modifications, the NuVinci CVP can be configured to mount within a compact split rim wheel, in accordance with the present invention.
Thus, a variety of compact internal hub-type transmissions are compatible with the present invention. While the following discussion refers specifically to geared hubs, it is to be understood that this term is intended to encompass any hub-type transmission system that is or can be modified to be compatible with the invention.
Advantageously, commercially available geared hubs of the type discussed above can be modified to mount to the split rim wheel halves 54a, 54b. The geared hub 66 includes two side flanges 74. As shown in
Another embodiment of a split rim and geared hub is shown in
Wheel rim halves 92a, 92b are then pressed onto either side of the geared hub, encasing the split collar sections 82, attached together by bolts 93. For additional strength of connection between the split collar sections and the wheel rim halves, the outer surface of the split collar sections can include a slight taper (shown in exaggerated form as dashed line 94 in
Yet another embodiment of a split rim and geared hub is shown in
The invention thus provides a multi-piece wheel that can be secured to a geared bicycle hub, and is designed to fit small but thick tires ranging from 8″ to 12″. The invention advantageously enables light, motorized vehicles, such as gas and electric scooters, the use of a multi-speed transmission, allowing these vehicles greater efficiency and flexibility in use. Power demands can vary greatly for these vehicles. For example, when accelerating from a stop to its “cruising” speed of 25 mph, a small electric vehicle may initially draw 50 amps of power or more, the power draw decreasing as the vehicle approaches and reaches its intended “cruising” speed and the operating parameters of the motor “climb” the power curve. At the “cruising” speed the motor may be operating at, say, 3200 rpm, and drawing only 8 amps. Nevertheless, the total power consumption as the motor climbed the power curve is significant. With the present invention, however, instead of accelerating from a stop to full speed in one long draw of power, the acceleration happens in several successive stages as the user successively shifts to from lower to higher gears. In each stage, the motor will climb the power curve and reach its most efficient operating speed more quickly, thus reducing the overall power consumption for the total acceleration process.
The invention also provides advantages when encountering hills or other obstacles. When the vehicle encounters a hill, its speed may drop dramatically, pushing the motor's operation back down the power curve, to a point of drawing a large amount of power, thus dramatically reducing the life of the battery. Advantageously, with the transmission of the present invention, the user can shift to a lower gear when encountering a hill, thus allowing the motor to again operate at its most efficient speed while the vehicle travels more slowly.
While the forgoing examples are illustrative of the principles of the present invention in one or more particular applications, it will be apparent to those of ordinary skill in the art that numerous modifications in form, usage and details of implementation can be made without the exercise of inventive faculty, and without departing from the principles and concepts of the invention. Accordingly, it is not intended that the invention be limited, except as by the claims set forth below.
The present application is a continuation-in-part of United States non-provisional patent application Ser. No. ______, filed on Oct. 4, 2004 and entitled SMALL DIAMETER SPLIT-RIM DRIVE WHEEL WITH GEARED HUB.