Information
-
Patent Grant
-
6205987
-
Patent Number
6,205,987
-
Date Filed
Friday, December 18, 199825 years ago
-
Date Issued
Tuesday, March 27, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 579
- 123 580
- 123 581
- 123 582
- 123 583
- 123 584
- 440 88
-
International Classifications
-
Abstract
A small-sized boat of the present invention includes a plurality of diaphragm type carburetors corresponding to each cylinder of a multicylinder engine. A crankshaft axis extends along a line extending through a bow and a stern of a hull. The carburetors include a plurality of shafts for throttle valves extending vertically in correspondence thereto, one throttle link connected to upper parts of the shafts for the throttle valves, and a plurality of diaphragm mechanisms having operating surfaces perpendicular to the crankshaft axis. By linking a plurality of the carburetors together to form an assembly of the carburetors, an overall size of carburetors is made small. Therefore, each carburetor can be mounted in a small engine room in correspondence to each cylinder of the engine.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an improvement in a small-sized boat thrust by a jet pump.
2. Description of the Related Art
Generally, a small-sized boat often called “Personal Watercraft” is constructed such that a jet pump disposed in an engine room of a hull is driven by a multicylinder engine to thereby thrust the boat. An example of such a small-sized boat is disclosed, for example, in Japanese Patent Laid-Open Publication No. HEI-7-237587 entitled “Water Sliding Boat” in which rotation of an impeller causes water to jet backwardly to thereby thrust the water sliding boat.
The water sliding boat includes a four-cycle two-cylinder engine within a cowling (an engine room) of a hull thereof. The engine drives the impeller. A crankshaft of the engine is disposed along a line passing through a bow and a stern of the hull. Two intake manifolds are connected to the engine such that they extend transversely of the engine. One carburetor is connected to the intake manifolds.
Generally, for improving output characteristics of a four-cycle multicylinder engine, a carburetor is preferably attached to each cylinder. Also, in order to increase a thrusting force of the impeller of the water sliding boat, it is preferable that a plurality of carburetors are connected to the four-cycle two-cylinder engine.
The cylinders have axes inclined obliquely upwardly. In a small space defined between an inner surface of the cowling and side surfaces opposite from inclined sides of the cylinders, there are disposed a carburetor and a cyclone filter. Difficulty is encountered in disposing a plurality of carburetors in such a small space. More particularly, since a float type carburetor has a float chamber, the carburetor provides limited freedom for disposition in the cowling. Further, the carburetor is made relatively large. Moreover, in the case where the float carburetor is employed, a float sways when the hull pitches and rocks. Thus, care should be taken to keep stable output characteristics of the engine.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a small-sized boat which allows easy attachment of a carburetor to each cylinder of a multicylinder engine disposed in a small engine room thereof and which enables the maintenance of stable output characteristics of the engine even when a hull thereof pitches and rocks.
According to an aspect of the present invention, there is provided a small-sized boat thrust by a jet pump, which comprises: a multicylinder engine disposed in an engine room of a hull for driving the jet pump, the multicylinder engine having a crankshaft axis disposed along a line extending through a bow and a stern of the hull; a plurality of diaphragm carburetors including shafts for throttle valves each provided vertically in correspondence to the number of cylinders of the engine, one throttle link connected to upper parts of the shafts for the throttle valves, and a plurality of diaphragm mechanisms having operating surfaces perpendicular to the crankshaft axis; and a fuel supplying pipe disposed below the carburetors in parallel with the crankshaft axis.
Preferably, the plurality of diaphragm carburetors are assembled together to form a single body. In other words, the diaphragm type carburetor is smaller in size than a carburetor having a float chamber. Thus, the diaphragm carburetor can be relatively freely disposed in the engine room as compared to other carburetors having a float chamber. Such plural diaphragm carburetors may be linked together to form a single body of carburetors. In particular, the shafts for the throttle valves, the operating surfaces of the diaphragm mechanisms, and the fuel supplying pipe are reasonably disposed in the engine room. Therefore, the carburetor assembly is made small.
Consequently, it becomes possible to attach each carburetor in correspondence to each cylinder of the multicylinder engine disposed in the small engine room of the small-sized boat.
Because the carburetor assembly is made small in the manner as described above, respective intake passages of an intake manifold connected to the engine can have substantially the same configuration, whereby the amount of air introduced into each cylinder can be uniform to thereby provide an output of the multicylinder engine steadily.
Since the diaphragm type carburetor is employed in the present invention, it becomes possible to steadily control an the amount of fuel supplied to the engine even when the hull of the small-sized boat pitches and rocks, thereby attaining a steady output of the engine.
Furthermore, the carburetors of the present invention include shafts for choke valves each provided vertically and one choke link connected to upper parts of the shafts for the choke valves through levers each provided on the shaft for the choke valve.
The diaphragm mechanism may comprise a case body, a lid, a diaphragm chamber formed by the case body and the lid, a diaphragm for separating the diaphragm chamber into a reference pressure chamber and a pressure applying chamber, a swing arm pivotably mounted in the pressure applying chamber with one end thereof located centrally of the diaphragm, a compression spring for urging the one end of the swing arm toward the diaphragm, a valve body for attaching the other end of the swing arm thereto, and a valve seat opened and closed by the valve body.
BRIEF DESCRIPTION OF THE DRAWINGS
A certain preferred embodiment of the present invention will hereinafter be described in detail, by way of example only, with reference to the accompanying drawings, in which:
FIG. 1
is a schematic side view showing a small-sized boat according to the present invention, having a dry sump lubricating type four-cycle engine unit carried thereon;
FIG. 2
is an enlarged cross-sectional view taken along line
2
—
2
of
FIG. 1
;
FIG. 3
is an enlarged cross-sectional view taken along line
3
—
3
of
FIG. 2
;
FIG. 4
is an enlarged cross-sectional view of an engine body as shown in
FIG. 3
;
FIG. 5
shows in rear elevation the dry sump lubricating type four-cycle engine unit with a lubricating oil tank removed;
FIG. 6
shows in rear elevation the dry sump lubricating type four-cycle engine unit with a lid of the lubricating oil tank removed;
FIG. 7
is a cross-sectional view of the lubricating oil tank;
FIG. 8
is a perspective cross-sectional view showing a second breather chamber;
FIG. 9
is a top plan view showing, partially in section, an intake manifold, carburetors, and a communicating tube according to the present invention;
FIG. 10
is a bottom plan view showing the intake manifold, the carburetors, and the communicating tube shown in
FIG. 9
;
FIG. 11
is a side view showing, partially in section. the intake manifold, the carburetors, and the communicating tube shown in
FIG. 9
; and
FIG. 12
is a cross-sectional view taken along line
12
—
12
of FIG.
11
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The following description is merely exemplary in nature and is in no way intended to limit the invention or its application or uses.
Throughout the accompanying drawings, reference characters Fr, Rr denote a bow direction and a stern direction, respectively. Similarly, right and left directions of a hull as viewed from the direction Rr are designated by reference characters R and L, respectively.
As shown in
FIG. 1
, a small-sized boat
1
carries a dry sump lubricating four-cycle engine unit
3
thereon. The small-sized boat
1
indicated by a phantom line is used, e.g., for leisure or the like. The small-sized boat
1
includes the dry sump lubricating four-cycle engine unit (engine)
3
in an engine room or compartment
2
a
of a hull
2
thereof. The engine
3
is operated by the combustion of a fuel in a fuel tank
7
to drive a jet pump
4
. The jet pump
4
pressurizes water taken into the hull
2
from a bottom portion of the hull
2
and spurts the water in jets backwardly of the hull
2
. Stated otherwise, after water taken into the hull
2
from a water intake port
5
formed at the bottom portion of the hull
2
is pressurized by the jet pump
4
, the water jets from a discharge nozzle
6
. By thus spurting water in jets, the small-sized boat
1
is advanced.
Reference numeral
2
d
denotes a bulkhead. Designated by reference numeral
2
e
is a driver seat. A driver can rest his feet on decks
2
f
astride the seat
2
e
. Reference numeral
2
g is a steering bar.
FIG. 2
is a cross-sectional view taken along line
2
—
2
of
FIG. 1
, showing the dry sump lubricating four-cycle engine unit
3
disposed in the engine room
2
a
(comprised of a lower hull
2
b
and an upper hull
2
c
).
For operating the dry sump lubricating system, a lubricating oil is supplied from a lubricating oil tank provided outside a halved crankcase to lubrication points of the engine unit
3
. A lubricating oil unused for the lubrication is temporarily collected at a bottom portion of the halved crankcase and rapidly pumped up into the lubricating oil tank.
As shown in
FIG. 2
, a crankshaft
15
extends in a front-and-rear direction of the small-sized boat
1
(a direction perpendicular to this drawing sheet). A cylinder axis L extends in an upper left direction of the figure. Four (front, rear, right and left) mounts
8
(only two shown in this figure) are mounted on four mounting carriers
2
h of the lower hull
2
b
. Reference numerals
9
,
9
designate mount rubbers corresponding to the mounts
8
in number.
FIG. 3
is a cross-sectional view taken along line
3
—
3
of
FIG. 2
, showing, in section, the engine unit
3
designed to supply its motive power backwardly of the small-sized boat
1
(leftward of this figure). As shown in this figure. an axis of the crankshaft
15
(hereinafter referred to as “crankshaft axis S”) is disposed along a line extending through the bow and stern of the hull
2
. Namely, the crankshaft axis S extends in a bow-and-stern direction (Fr-Rr direction).
In this figure, although a passageway extending through an intake pipe
72
and an intake oil passage
24
a
(an area indicated by reference character A—A) is displaced from the line
3
—
3
of
FIG. 2
, the area is shown in section together with other members for clarity.
The engine unit
3
comprises an engine having three horizontally juxtaposed cylinders. The engine comprises an engine body
10
, a valve actuating driving mechanism
40
and a flywheel unit
50
, both attached to a front portion of the engine body
10
, and a lubricating unit
60
attached to a rear part of the engine body
10
.
The engine body
10
comprises a halved crankcase (crankcase)
11
, a cylinder block
12
including three cylinders
12
a
juxtaposed in the bow-and-stern direction (Fr-Rr), a cylinder head
13
, a head cover
14
, the horizontally extending crankshaft
15
, pistons
16
connected to the crankshaft
15
and inserted into the respective cylinders
12
a
, a PTO (power take-off) shaft
17
connected to a rear end of the crankshaft
15
, a valve actuating chamber
18
jointly defined by the cylinder head
13
and the head cover
14
, and a valve actuating mechanism
30
accommodated in the valve actuating chamber
18
.
The PTO shaft
17
extends more backwardly than the lubricating unit
60
for connection to a drive shaft
4
a
of the jet pump
4
shown in FIG.
1
. Reference numeral
17
a
denotes a connecting portion connected to the crankshaft
15
while reference numeral
17
b
designates a connecting portion for taking the motive power out of the engine unit
3
. The connecting portions
17
a
,
17
b
are made of internal threads or splines.
The halved crankcase
11
includes three collecting portions
11
a
for collecting a lubricating oil which remains after lubrication of sliding parts of the engine unit
3
, a guiding passage
11
b
for guiding a lubricating oil collected in the collecting portions
11
a
, and a returning oil passage
11
c
for returning a lubricating oil from the guiding passage
11
b
to the lubricating unit
60
.
Each collecting portion
11
a
comprises an oil reservoir having small capacity. More specifically, the collecting portion
11
a
is disposed closely to the crankshaft
15
such that the lubricating oil accumulated therein is not in contact with a counter weight (web) of the crankshaft
15
. Further, the crankshaft
15
and a surface of the lubricating oil positioned therebelow are separated from each other by a baffle plate
21
.
The valve actuating driving mechanism
40
is a mechanism for driving a camshaft
31
of the valve actuating mechanism
30
by means of a belt driven by the crankshaft
15
. The valve actuating driving mechanism
40
has a driving pulley
41
secured to the crankshaft
15
protruding from a front part of the halved crankcase
11
, a driven pulley
42
secured to the camshaft
31
protruding from a front part of the cylinder head
13
, a timing belt
43
passing over the driving and driven pulleys
41
,
42
, and a belt tensioner
44
for adjusting tension of the timing belt
43
. Reference numeral
45
denotes a belt cover.
The flywheel unit
50
includes a flywheel
51
bolted to a front end of the crankshaft
15
, a wheel case
52
bolted to a front side portion of an assembly formed by assembling the cylinder block
12
and the halved crankcase
11
together to accommodate the flywheel
51
therein, and a sheet-shaped lid
53
bolted to a free end (front end) of the wheel case
52
to cover the same.
A generator
54
has a rotor
54
a
attached to an interior peripheral surface of the flywheel
51
, and a coil
54
b
mounted on the wheel case
52
. There is mounted a ring gear
55
on an exterior peripheral surface of the flywheel
51
. The ring gear
55
is connected to a starter motor described later. Reference numeral
57
designates a check cap which closes an opening for checking rotational angle of the crankshaft
15
by means of the flywheel
51
.
The lubricating unit
60
includes a lubricating oil tank
61
bolted to a rear side portion of the assembly formed by the cylinder block
12
and the halved crankcase
11
, a lid
63
for closing a free end (rear end) of the lubricating oil tank
61
, a returning pump
64
for returning a lubricating oil from the collecting portion
11
a
to the lubricating oil tank
61
, and a supplying pump
65
for supplying a lubricating oil from the lubricating oil tank
61
to the sliding parts of the engine body
10
.
The returning pump
64
is built in the lubricating oil tank
61
. The supplying pump
65
is disposed separately from the lubricating oil tank
61
. A tank mounting packing surface
22
for mounting the lubricating oil tank
61
to the halved crankcase
11
is formed sidewardly (of the engine body
10
) of the assembly formed by the cylinder block
12
and the halved crankcase
11
. The packing surface
22
is also formed on a surface perpendicular to the crankshaft
15
.
On the lubricating oil tank
61
, a first packing surface
61
a
and a second packing surface
61
b
are formed in parallel with each other. That is, the lubricating oil tank
61
includes the first packing surface
61
a
and the second packing surface
61
b
spaced from each other along the crankshaft axis S. The second packing surface
61
b
is positioned behind the first packing surface
61
a
, that is, the second packing surface
61
b
is separated from the first packing surface
61
a
in a direction from the cylinder block
12
to the PTO shaft
17
.
With the first packing surface
61
a
joined to the tank mounting packing surface
22
through a packing
23
, the lubricating oil tank
61
is mounted to the assembly formed by assembling together the cylinder block
12
and the halved crankcase
11
. The lid
63
is bolt fitted to the second packing surface
61
b
through a packing
62
. Such a lubricating oil tank
61
is a sealed tank which is sealed by a side wall of the assembly and the lid
63
to accumulate the lubricating oil therein.
The returning pump
64
is a scavenging pump comprised of a case portion
61
c
formed integrally with the lubricating oil tank
61
, an inner cover
64
a
for closing the case portion
61
c
, an inner rotor
64
b
accommodated within the case portion
61
c
, an outer rotor
64
c
disposed on an outer peripheral portion of the inner rotor
64
b
, and a shaft
64
f
connected to the crankshaft
15
through a driving mechanism (comprised of a driving gear
64
d
and a driven gear
64
e
) so as to drive the inner and outer rotors
64
b
,
64
c
. The driving mechanism is accommodated in a space
66
between the lubricating oil tank
61
and the assembly formed by the cylinder block
12
and the halved crankcase
11
.
On a joining surface between the lubricating oil tank
61
and the lid
63
, i.e., a joining surface between the second packing surface
61
b
and the lid
63
, there is formed an oil passage for the returning pump
64
. More specifically, an intake oil passage
61
e
and a discharging oil passage
61
f
for the returning oil passage
64
are formed in the lubricating oil tank
61
. Further, in the lid
63
, there is formed an intake oil passage
63
c
and a discharging oil passage
63
d
for the returning pump
64
. The intake oil passage
61
e
formed in the lubricating oil tank
61
communicates with the returning oil passage
11
c
provided in the halved crankcase
11
.
As is apparent from this figure, the intake oil passages
61
e
,
63
c
communicate with each other to define one intake oil passageway. Likewise, the discharging oil passages
61
f
,
63
d
communicate with each other to define one discharging oil passageway. Such intake and discharging oil passageways form an oil passageway for the returning pump
64
.
The space
66
serves for one part of a breather passage for communicating the valve actuating chamber
18
and a crank chamber
19
with each other. The case portion
61
c
and the inner cover
64
a
are joined together by a bolt
67
.
The supplying pump
65
includes a case body
65
a
bolted to a side portion of an assembly formed by assembling together the cylinder head
13
and the head cover
14
, a cover
65
b
for closing the case body
65
a
, an inner rotor
65
c
accommodated within the case body
65
a
, an outer rotor
65
d
positioned on an outer peripheral portion of the inner rotor
65
c
, a shaft
65
e
directly connected to the camshaft
31
of the valve actuating mechanism
30
so as to drive the inner and outer rotors
65
c
,
65
d.
The shaft
64
f
of the returning pump
64
and the shaft
65
e
of the supplying pump
65
extend in parallel with the crankshaft
15
and the camshaft
31
, respectively.
The assembly formed by the cylinder block
12
and the cylinder head
13
includes the intake oil passage
24
a
and a discharge oil passage
24
b
for the supplying pump
65
(see FIG.
6
). Reference numerals
58
,
58
denote hangers.
FIG. 4
is a cross-sectional view of the engine body
10
according to the present invention, showing the engine body
10
with the cylinder axis L extending in an upper left direction of this figure.
As shown in
FIG. 4
, the valve actuating mechanism
30
comprises the camshaft
31
, two rocker shafts
32
,
32
, a pair of rocker arms
33
,
33
mounted on the rocker shafts
32
,
32
, an intake valve
34
, and an exhaust valve
35
.
The cylinder head
13
includes an intake passage
13
a
and an exhaust passage
13
b
. The intake passage
13
a
communicates via an intake manifold
81
with diaphragm type carburetors
82
A,
82
B,
82
C having no floats. The exhaust passage
13
b
communicates with an exhaust passage
12
b
of the cylinder block
12
.
At an upper part of the head cover
14
, there is formed a blow-by gas returning first breather chamber
11
a
. The first breather chamber
18
a
is positioned at an upper part of the valve actuating chamber
18
.
Each baffle plate
21
is fixed to the halved crankcase
11
and positioned below the crankshaft
15
. In this preferred embodiment, the baffle plate
21
is secured to the crankcase
11
by engaging one point thereof with an engaging projection
11
d
formed at a bottom portion of the halved crankcase
11
while bolting another point thereof to the halved crankcase
11
.
Reference numeral
26
denotes a supplying oil passage. The supplying oil passage
26
is connected to the supplying pump
65
(see
FIG. 6
) via the discharge oil passage
24
b
(see
FIG. 6
) and a filter
25
. The supplying oil passage
26
is provided for supplying a lubricating oil to the respective sliding parts of the engine body
10
.
Designated by reference numeral
27
is an oil returning tube for returning a lubricating oil from the valve actuating chamber
18
to the crank chamber
19
. In this embodiment, by connecting a nozzle
13
c
of the cylinder head
13
to a nozzle
11
e
disposed at a lower half of the halved crankcase
11
by means of the oil returning tube
27
, the oil returning tube
27
communicates with the collecting portion
11
a
and the guiding passage
11
b.
The valve actuating chamber
18
and the crank chamber
19
communicate with each other through a communicating passage
28
. Reference numeral
11
f
designates a drain aperture for drawing off drainage from the collecting portion
11
a
. Reference numerals
12
c
,
12
c
denote passages for cooling water.
FIG. 5
shows the engine body
10
with the lubricating oil tank of the dry sump lubricating type four-cycle engine unit removed therefrom. As can be seen from this figure, the tank mounting packing surface
22
of the assembly formed by the cylinder block
12
and the halved crankcase
11
is opened.
A plurality of breather passages
29
A,
29
B communicate the valve actuating chamber
18
and the crankcase
19
(see
FIG. 3
) with each other via a space (the space
66
shown in
FIG. 3
) closed by the tank mounting packing surface
22
. In other words, the breather passage
29
A and the breather passage
29
B communicate with each other through the space.
The starter motor
56
starts the engine
3
by turning the flywheel
51
through the ring gear
55
of the flywheel unit
50
.
By connecting an induction box
84
to the carburetors
82
A,
82
B,
82
C by means of a communicating tube
83
, there is formed an intake line for the engine body
10
comprised of the intake manifold
81
, the carburetors
82
A,
82
B,
82
C and the induction box
84
. The induction box
84
has an intake port
84
a
at a lower portion thereof and is mounted to the mount
8
by a bolt
85
.
FIG. 6
illustrates the second packing surface
61
b
of the lubricating oil tank
61
opened by removing the lid for the lubricating oil tank of the dry sump lubricating system four-cycle engine unit.
The lubricating oil tank
61
includes an oil accumulating portion
61
g, which is continuous to a projecting portion
61
d
(see FIG.
7
), for accumulating lubricating oil, a second breather chamber
61
h at a higher level than the oil accumulating portion
61
g, and an engine exhaust port
61
i for the engine, all of which are formed integrally with each other. The engine exhaust port
61
i communicates with the exhaust passage
12
b
as shown in
FIG. 4
with exhaust pipes provided outside the engine body
10
.
The intake oil passage
61
e
is separated from the oil accumulating portion
619
with the PTO shaft
17
disposed therebetween. The returning pump
64
and the supplying pump
65
are located at positions through which the cylinder axis L extends. The returning pump
64
is positioned above the PTO shaft
17
. The supplying pump
65
is positioned above the returning pump
64
.
The intake pipe
72
with a strainer
71
for the supplying pump
65
is accommodated in the oil accumulating portion
61
g with an upper end thereof communicating with the intake oil passage
24
a
for the supplying pump
65
(see FIG.
3
).
The mounts
8
are attached to the mount rubbers
9
through bolts
9
a
. Within the oil accumulating portion
61
g, three-fold baffle walls
61
m for preventing the scatter of oil are vertically provided. By means of cooling water ports
61
n, the passages
12
c
,
12
c
as shown in
FIG. 5
communicate with pipes for cooling water provided outside the engine body
10
. A third breather tube
75
communicates via a gas port
61
q with the lubricating oil tank
61
and communicates with the valve actuating chamber
18
(see FIG.
3
).
FIG. 7
is a cross-sectional view of the lubricating oil tank. As shown in this figure, a projecting portion
61
d
of the lubricating oil tank
61
projects forwardly of the engine body
10
along the assembly formed by the cylinder block
12
(see
FIG. 3
) and the halved crankcase
11
. The projecting portion
61
d
is disposed above an intake port of the strainer
71
and includes an inclined bottom portion
61
t tapering toward a bottom of the oil accumulating portion
61
g. The strainer
71
is supported by the lubricating tank
61
through a supporting stay
71
a
. Within the lubricating oil tank
61
, there is disposed an oil returning tube
76
. An upper end of the oil returning tube
76
communicates with the second breather chamber
61
h while a lower end of the oil returning tube
76
communicates with the crank chamber
19
through an aperture provided in a wall portion
61
s of the lubricating oil tank
61
. With this arrangement, the oil returning tube
76
serves to return a lubricating oil from the second breather chamber
61
h to the crankcase
19
. Reference numeral
12
d
designates a wall portion of the cylinder block
12
while reference numeral
73
denotes a first breather tube.
FIG. 8
illustrates the second breather chamber
61
h. The second breather chamber
61
h is separated into four small chambers with three partition walls
61
o abutting against three partition walls
63
a
. Further, provision of a small cut-out portion
61
p on the partition wall
61
o alternates with provision of a small cut-out portion
63
b
on the partition wall
63
a
, thereby forming a labyrinthine structure.
The second breather chamber
61
h includes a gas entrance
61
j and a gas exit
61
k. The gas entrance
61
j communicates with the first breather chamber
18
a
(see
FIG. 4
) through the first breather tube
73
. The gas exit (breather exit)
61
k is described below with reference to FIG.
9
.
FIG. 9
is a top plan view showing, partially in section, an intake manifold, a communicating tube
83
, and a carburetor.
As already described in relation to
FIG. 3
, the three cylinders
12
a
are juxtaposed In the stern direction Rr.
The intake manifold
81
includes three intake passages
81
a
,
81
b
,
81
c
juxtaposed in the bow direction Fr in correspondence to the three cylinders
12
a
(see FIG.
3
). The three diaphragm type carburetors
82
A,
82
B,
82
C are also juxtaposed in the bow direction Fr in correspondence to the respective cylinders
12
a
. The communicating tube
83
includes three communicating apertures
83
a
,
83
b
,
83
c
communicating with the carburetors
82
A,
82
B,
82
C, respectively.
The intake manifold
81
, the carburetors
82
A,
82
B,
82
C, and the communicating tube
83
are bolted together. Therefore, an assembly of the carburetors is provided in combination with the three carburetors
82
A,
82
B,
82
C.
The intake passages
81
a
, the carburetor
82
A, and the communicating aperture
83
a
communicate with each other. The intake passages
81
b
, the carburetor
82
B, and the communicating aperture
83
b
communicate with each other. The intake passages
81
c
, the carburetor
82
C, and the communicating aperture
83
c
communicate with each other.
Shafts for throttle valves
91
A,
91
B,
91
C are mounted in the carburetors
82
A,
82
B,
82
C, respectively, in vertical extension (see FIG.
11
). Upper ends of the shafts
91
A,
91
B,
91
C are connected to two throttle links
93
by means of levers
92
A,
92
B,
92
C each provided thereon.
Moreover, shafts for choke valve
94
A,
94
B,
94
C are mounted in the carburetors
82
A,
82
B,
82
C in vertical extension (see FIG.
11
). Upper ends of the shafts
94
A,
94
B,
94
C are connected to a choke link
96
by means of levers
95
A,
95
B,
95
C each provided thereon.
The shafts
91
A,
91
B,
91
C are provided for opening and closing throttle valves (not shown) built in the carburetors
82
A,
82
S,
82
C. The lever
92
A is connected to a throttle lever not shown. Thus, by operating the throttle lever, the shafts
91
A,
91
B,
91
C are simultaneously operated by means of the two throttle links
93
,
93
, thereby controlling the throttle valve.
Likewise, the shafts
94
A,
94
B,
94
C are provided for opening and closing choke valves (not shown) built in the carburetors
82
A,
82
B,
82
C. The lever
95
B is connected to a choke lever not shown. Thus, by operating the choke lever, the shafts
94
A,
94
B,
94
C are simultaneously operated by means of the choke link
96
, thereby controlling the choke valve.
Further, the carburetors
82
A,
82
B,
82
C include diaphragm mechanisms
110
A,
110
B,
110
C, respectively, perpendicular to the crankshaft axis S (see FIG.
3
). Each diaphragm mechanisms
110
A,
110
B,
110
C includes a reference pressure introducing port (reference air intake port)
112
a
and an air escaping port
112
b
. The diaphragm mechanisms
110
A,
110
B,
110
C will be set forth later.
The communicating tube
83
has a gas intake port
83
d
. The gas Intake port
83
d
communicates with the gas exit
61
k via the second breather tube
74
as shown in FIG.
8
. Reference numeral
97
designates a stay attached to the assembly of the carburetors. Reference numeral
99
denote a packing.
FIG. 10
is a bottom plan view of the intake manifold, the communicating tube, and the carburetor. Below the carburetors
82
A,
82
B,
82
C, there is disposed a fuel supplying pipe
100
.
The fuel supplying pipe
100
extends in parallel with the crankshaft axis S, that is, in the direction Rr. More specifically, the fuel supplying pipe
100
includes an introducing pipe
101
for introducing oil from a fuel pump not shown thereinto, three connecting joints
102
and two hoses
103
for introducing oil from the introducing pipe
101
into the individual carburetors
82
A,
82
B,
82
C, three connecting joints
104
and two hoses
105
for returning remaining oil unused in the carburetors to a fuel tank not shown, and a returning pipe
106
.
The respective reference pressure introducing ports
112
a
of the diaphragm mechanisms
110
A,
110
B,
110
C face in the direction Rr. The respective reference pressure introducing ports
112
a
communicate with each other by means of three air hoses
131
and two connecting joints
132
each connecting the adjacent air hoses
131
with each other while communicating with a diaphragm type air pump
133
diagrammatically shown in this figure.
A rod
133
a
of the diaphragm type air pump
133
is connected to the lever
92
A as shown in
FIG. 9
in such a manner as to operate simultaneously with the lever
92
A. Therefore, by quick operation of the throttle lever not shown, air pressure is quickly applied to the diaphragm mechanisms
110
A,
110
B,
110
C, thereby varying pressures exerted against the diaphragm mechanisms
110
A,
110
B,
110
C. The diaphragm type air pump
133
serves as a damper for the diaphragm mechanisms upon rapid operation of the throttle lever.
FIG. 11
is a side view showing, partially in section, the intake manifold, the communicating tube, and the carburetor. The intake manifold
81
, the carburetors
82
A,
82
B,
82
C, and the communicating tube
83
are connected together by means of a bolt
98
. The shafts
91
A,
91
B,
91
C extend vertically. Similarly, the shafts
94
A,
94
B,
94
C extend vertically.
FIG. 12
is a cross-sectional view taken along line
12
—
12
of
FIG. 11
, showing, in section, the diaphragm mechanism
110
A attached to the carburetor
82
A.
The diaphragm mechanism
110
A includes a case body
111
, a lid
112
, a diaphragm chamber
113
jointly formed by the case body
111
and the lid
112
, a diaphragm
114
separating the diaphragm chamber
113
into a reference pressure chamber
113
a
and an applying pressure chamber
113
b
. a swing arm
115
pivotably mounted in the applying pressure chamber
113
b
with one end thereof located centrally of the diaphragm
114
, a compression spring
116
for urging the one end of the swing arm
115
toward the diaphragm
114
, a valve body
117
for attaching the other end of the swing arm
115
thereto, and a valve seat
118
opened and closed by the valve body
117
. The applying pressure chamber
113
b
communicates with an interior portion
127
of the carburetor
82
A.
The diaphragm type carburetor
82
A with the diaphragm mechanism
110
A is a carburetor free from a float in which the diaphragm
114
controls the valve body
117
for introducing oil into the carburetor
82
A.
The crankshaft axis S (see
FIG. 3
) extends in the direction Fr-and-Rr while an operating surface of the diaphragm
114
faces in the direction Rr. Therefore, the diaphragm
114
moves in the same direction as the crankshaft axis S extends in.
The reference pressure introducing port
112
a
and the air escaping port
112
b
(see
FIG. 11
) communicate with the reference pressure chamber
113
a
. The diaphragm
114
includes an auxiliary plate
121
for assisting the operating surface of the diaphragm
114
in moving in the stern direction Rr. The swing arm
115
is supported by a swing arm supporting shaft
122
provided below the compression spring
116
. The case body
111
of the diaphragm mechanism
110
A is attached to a body
126
of the carburetor
82
A by a bolt
125
. Reference numeral
123
and
124
designate a strainer and an oil introducing port.
Next, an operation of the diaphragm mechanism
110
A will be described below in relation to FIG.
10
and FIG.
12
.
Referring to
FIG. 12
, a pressure in the reference pressure chamber
113
a
is usually an atmospheric pressure.
In such a condition, when a pressure in the interior portion
127
becomes smaller than that in the reference pressure chamber
113
a
, an oil is supplied from the oil introducing port
124
. Then, the oil of which amount corresponds to the pressure in the interior portion
127
is sprayed out of an oil spraying nozzle (not shown) into the interior portion
127
after flowing through the strainer
123
, the valve seat
118
and the applying pressure chamber
113
b
. The valve body
117
determines an amount of oil introduced into the applying pressure chamber
113
b
on the basis of difference in oil pressure between the applying pressure chamber
113
b
and a side of strainer
123
.
While the throttle lever is quickly operated to apply an air pressure from the diaphragm type air pump
133
shown in
FIG. 10
to the reference pressure chamber
113
a
, the pressure in the reference pressure chamber
113
a
is increased. Consequently, oil supplied to the carburetor
82
A in increased in amount.
Since the diaphragm mechanisms
110
B and
110
C are the same in arrangement and operation as the diaphragm mechanism
110
A, their explanation will be omitted.
As described in
FIG. 9
, there is formed the assembly in combination with the three carburetors
82
A,
82
B,
82
C, whereby an overall size of the carburetors is made small. Therefore, the pitches between the cylinders
12
a
,
12
a
of the engine unit
3
can be generally equal to those between the carburetors
82
A,
82
B,
82
C. With this arrangement, the respective intake passages
81
a
,
81
b
,
81
c
can have generally the same configuration. Since the intake passages
81
a
,
81
b
,
81
c
have generally the same configuration, an amount of air taken into each cylinder
12
a
,
12
a
,
12
a
can be uniform, thereby making output characteristics of the engine unit
3
constant.
In the preferred embodiment of the present invention, the cylinders of the engine unit
3
are not limited in number. For example, four cylinders may be employed. The diaphragm type carburetors are equal in number to the cylinders of the engine unit
3
.
Obviously, various minor changes and modifications of the present invention are possible in the light of the above teaching. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described.
Claims
- 1. A small-sized boat thrust by a jet pump and having a hull for containing an engine for driving the jet pump, the engine comprising: a multicylinder four-stroke engine disposed in an engine compartment of the hull for driving the jet pump, the multicylinder engine having a crankshaft extending along a line passing through a bow and a stern of the hull; a plurality of diaphragm carburetors each without a float and each including a shaft for a throttle valve provided vertically with respect to the crankshaft of the engine, the number of diaphragm carburetors corresponding to the number of respective cylinders of the engine, one throttle link connected to upper parts of each of the shafts for the throttle valves, and each carburetor having a diaphragm mechanism having an operating surface disposed perpendicular to the crankshaft axis; an air pump connected to an input of each of the diaphragm carburetors and to the throttle link for regulating an air supply to the carburetors; and a fuel supplying pipe disposed below the carburetors in parallel with the crankshaft axis.
- 2. A small-sized boat according to claim 1; wherein the plurality of carburetors are assembled together to form a single body.
- 3. A small-sized boat according to claim 1; wherein a pitch between the plurality of carburetors is substantially equal to a pitch between the cylinders of the engine, and respective intake passages of an intake manifold connected to the engine are substantially the same in configuration.
- 4. A small-sized boat according to claim 1; wherein each of the carburetors further comprises a shaft for a choke valve provided vertically, and a single choke link connected to upper parts of the shafts for the choke valves by means of levers each provided on the shaft for the choke valve.
- 5. A small-sized boat according to claim 1; wherein the diaphragm mechanism comprises a case body, a lid, a diaphragm chamber formed by the case body and the lid, a diaphragm for separating the diaphragm chamber into a reference pressure chamber and a pressure applying chamber, a swing arm pivotably mounted in the pressure applying chamber with one end thereof located centrally of the diaphragm, a compression spring for urging the one end of the swing arm toward the diaphragm, a valve body for attaching the other end of the swing arm thereto, and a valve seat opened and closed by the valve body.
- 6. A small-sized boat according to claim 1; wherein the boat has a single seat for straddling by one or more passengers, the seat being disposed along a central axis of the hull directly above the engine compartment.
- 7. A small-sized boat according to claim 1; wherein the multicylinder four stroke engine is a dry sump lubricating engine having the plurality of cylinders arranged in-line along a center line of the hull passing through the bow and the stern thereof, and comprises an engine body, a valve actuating driving mechanism attached to a front portion of the engine body facing the bow for driving a camshaft of a valve actuating mechanism by means of a belt driven by a crankshaft, a flywheel unit attached to a front portion of the engine body, and a lubricating unit attached to a rear portion of the engine body facing the stern.
- 8. A small-sized boat according to claim 7; wherein the engine body comprises a crankcase, a cylinder block including the plurality of cylinders arranged along the center line of the hull, a cylinder head, a head cover for covering the cylinder head, a crankshaft disposed in the crankcase, a piston slidably engaged in each cylinder and connected to the crankshaft, a power take-off shaft connected to a rear end of the crankshaft for driving the jet pump, a valve actuating chamber jointly defined by the cylinder head and the head cover, and a valve actuating mechanism accommodated within the valve actuating chamber.
- 9. A small-sized boat according to claim 6; wherein the power take-off shaft extends rearwardly of the lubricating unit for connection to a drive shaft of the jet pump and has a first connecting portion connected to the crankshaft and a second connecting portion for connecting to the drive shaft of the jet pump drive to output motive power from the engine to drive the jet pump.
- 10. A small-sized boat according to claim 8; wherein the valve actuating driving mechanism comprises a driving pulley secured to and protruding from a front portion of the crankcase, a driven pulley secured to the camshaft protruding from a front part of the cylinder head, a timing belt passing over the driving and driven pulleys, a belt tensioner for adjusting tension of the timing belt, and a belt cover for covering the belt.
- 11. A small-sized boat according to claim 10; wherein the flywheel unit includes a flywheel bolted to a front end of the crankshaft, a wheel case bolted to a front side portion of an assembly formed by assembling the cylinder block and the crankcase together to accommodate the flywheel therein, and a sheet-shaped lid bolted to a free end of the wheel case to cover the wheel case.
- 12. A small-sized boat according to claim 11; further comprising a generator comprising a rotor attached to an interior peripheral surface of the flywheel, and a coil mounted on the wheel case.
- 13. A small-sized boat according to claim 8; further comprising a blow-by gas returning first breather chamber disposed at an upper part of the head cover positioned at an upper part of the valve actuating chamber.
- 14. A small-sized boat according to claim 13; further comprising an induction box for connecting to the carburetors by means of a communicating tube so that there is formed an intake line for the engine body comprised of the intake manifold, the carburetors and the induction box.
- 15. A small-sized boat according to claim 14; wherein the induction box has an intake port disposed at a lower portion thereof.
- 16. A small-sized boat according to claim 14; wherein the intake manifold includes an intake passage for each of the cylinders juxtaposed in the bow direction, the diaphragm type carburetors are juxtaposed in the bow direction corresponding to the respective cylinders, and the communicating tube includes communicating apertures for communicating with respective carburetors.
- 17. A small-sized boat according to claim 16; wherein each respective intake passage communicates with a respective carburetor and a respective communicating aperture.
- 18. A small-sized boat according to claim 6; wherein the lubricating unit includes a lubricating oil tank disposed outside the crankcase for supplying lubricating oil to lubrication points of the engine and a bottom portion of the crankcase below the crankshaft through which unused lubricating oil is temporarily collected to be pumped up into the lubricating oil tank.
- 19. A small-sized boat according to claim 8; wherein the crankcase includes at least one oil collecting portion for each cylinder for collecting lubricating oil which remains after lubrication of sliding parts of the engine, a guiding passage for guiding the lubricating oil collected in the oil collecting portions, and a returning oil passage for returning the lubricating oil from the guiding passage to the lubricating unit.
- 20. A small-sized boat according to claim 19; wherein each of the oil collecting portions comprises an oil reservoir having a small capacity disposed closely to the crankshaft such that the lubricating oil accumulated therein is not in contact with a counterweight of the crankshaft.
- 21. A small-sized boat according to claim 20; wherein each of the oil collecting portions has a baffle plate for separating the crankshaft and a surface of the lubricating oil positioned below the crankcase.
- 22. A small-sized boat according to claim 21; wherein each baffle plate is fixed to the crankcase and positioned below the crankshaft and is secured to the crankcase by engaging one point thereof with an engaging projection lid formed at a bottom portion of the crankcase and bolting another point thereof to the crankcase.
- 23. A small-sized boat according to claim 19; wherein the lubricating unit comprises a lubricating oil tank bolted to a rear side portion of the assembly formed by the cylinder block and the crankcase, a lid for closing a rear end of the lubricating oil tank, a returning pump for returning a lubricating oil from the oil collecting portions to the lubricating oil tank, and a supplying pump for supplying a lubricating oil from the lubricating oil tank to sliding parts of the engine.
- 24. A small-sized boat according to claim 23; wherein the returning pump is disclosed in the lubricating oil tank.
- 25. A small-sized boat according to claim 23; wherein the supplying pump is disposed separately from the lubricating oil tank.
- 26. A small-sized boat according to claim 23; wherein a tank mounting packing surface is formed on a side of the assembly formed by the cylinder block and the crankcase for mounting the lubricating oil tank to the crankcase, the packing surface being formed on a surface perpendicular to the crankshaft.
- 27. A small-sized boat according to claim 23; wherein the returning pump comprises a scavenging pump comprising a case portion formed integrally with the lubricating oil tank, an inner cover for closing the case portion, an inner rotor accommodated within the case portion, an outer rotor disposed on an outer peripheral portion of the inner rotor, and a shaft connected to the crankshaft through a driving mechanism so as to drive the inner and outer rotors.
- 28. A small-sized boat according to claim 18; wherein the driving mechanism is accommodated in a space defined between the lubricating oil tank and the assembly formed by the cylinder block and the crankcase.
- 29. A small-sized boat according to claim 28; wherein the space serves as one part of a breather passage for communicating the valve actuating chamber and a crank chamber of the crankcase with each other.
- 30. A small-sized boat according to claim 23; further comprising an oil passage for the returning pump formed in a joining surface between the lubricating oil tank and the lid, an intake oil passage and a discharging oil passage for the returning pump formed in the lubricating oil tank, and an intake oil passage and a discharging oil passage for the returning pump formed in the lid, the intake oil passage formed in the lubricating oil tank communicating with a returning oil passage formed in the crankcase.
- 31. A small-sized boat according to claim 30; wherein the intake oil passages communicate with each other to define one intake oil passageway, and the discharging oil passages communicate with each other to define one discharging oil passageway.
- 32. A small-sized boat according to claim 23; wherein the supplying pump includes a case body bolted to a side portion of an assembly formed by assembling together the cylinder head and the head cover, a cover for closing the case body, an inner rotor accommodated within the case body, an outer rotor positioned on an outer peripheral portion of the inner rotor, and a shaft directly connected to the camshaft of the valve actuating mechanism so as to drive the inner and outer rotors.
- 33. A small-sized boat according to claim 23; wherein the assembly formed by the cylinder block and the cylinder head includes an intake oil passage and a discharge oil passage for the supplying pump.
- 34. A personal watercraft comprising: a hull; an engine compartment defined by the hull; a single seat for straddling by one or more passengers disposed along a central axis of the hull directly above the engine compartment; a jet pump for producing forward thrust by expelling water from a stern of the watercraft to propel the watercraft in a forward direction; and an engine disposed in the engine compartment for driving the jet pump, the engine comprising a multicylinder engine having a crankshaft extending along a line passing through the bow and stern of the hull, a plurality of diaphragm carburetors each without a float and each including a shaft for a throttle valve provided vertically with respect to the crankshaft of the engine, the number of diaphragm carburetors corresponding to the number of cylinders of the engine, one throttle link connected to upper parts of each of the shafts for the throttle valves, and each carburetor having a diaphragm mechanism having an operating surface disposed perpendicular to the crankshaft axis and a fuel supplying pipe disposed below the carburetors in parallel with the crankshaft axis.
- 35. A personal watercraft according to claim 34; further comprising an air pump connected to an input of each of the diaphragm carburetors and to the throttle link for regulating an air supply to the carburetors.
- 36. A personal watercraft according to claim 34; wherein the plurality of carburetors are assembled together to form a single body.
- 37. A personal watercraft according to claim 34; wherein a spacing between the plurality of carburetors is substantially equal to a spacing between the cylinders of the engine, and respective intake passages of an intake manifold connected to the engine are substantially the same in configuration.
- 38. A personal watercraft according to claim 34; wherein each of the carburetors further comprises a shaft for a choke valve provided vertically, and a single choke link connected to upper parts of the shafts for the choke valves by means of levers each provided on the shaft for the choke valve.
- 39. A personal watercraft according to claim 34; wherein each diaphragm mechanism comprises a case body, a lid, a diaphragm chamber formed by the case body and the lid, a diaphragm for separating the diaphragm chamber into a reference pressure chamber and a pressure applying chamber, a swing arm pivotably mounted in the pressure applying chamber with one end thereof located centrally of the diaphragm, a compression spring for urging the one end of the swing arm toward the diaphragm, a valve body for attaching the other end of the swing arm thereto, and a valve seat opened and closed by the valve body.
US Referenced Citations (8)