Small-sized boat

Information

  • Patent Grant
  • 6205987
  • Patent Number
    6,205,987
  • Date Filed
    Friday, December 18, 1998
    25 years ago
  • Date Issued
    Tuesday, March 27, 2001
    23 years ago
Abstract
A small-sized boat of the present invention includes a plurality of diaphragm type carburetors corresponding to each cylinder of a multicylinder engine. A crankshaft axis extends along a line extending through a bow and a stern of a hull. The carburetors include a plurality of shafts for throttle valves extending vertically in correspondence thereto, one throttle link connected to upper parts of the shafts for the throttle valves, and a plurality of diaphragm mechanisms having operating surfaces perpendicular to the crankshaft axis. By linking a plurality of the carburetors together to form an assembly of the carburetors, an overall size of carburetors is made small. Therefore, each carburetor can be mounted in a small engine room in correspondence to each cylinder of the engine.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an improvement in a small-sized boat thrust by a jet pump.




2. Description of the Related Art




Generally, a small-sized boat often called “Personal Watercraft” is constructed such that a jet pump disposed in an engine room of a hull is driven by a multicylinder engine to thereby thrust the boat. An example of such a small-sized boat is disclosed, for example, in Japanese Patent Laid-Open Publication No. HEI-7-237587 entitled “Water Sliding Boat” in which rotation of an impeller causes water to jet backwardly to thereby thrust the water sliding boat.




The water sliding boat includes a four-cycle two-cylinder engine within a cowling (an engine room) of a hull thereof. The engine drives the impeller. A crankshaft of the engine is disposed along a line passing through a bow and a stern of the hull. Two intake manifolds are connected to the engine such that they extend transversely of the engine. One carburetor is connected to the intake manifolds.




Generally, for improving output characteristics of a four-cycle multicylinder engine, a carburetor is preferably attached to each cylinder. Also, in order to increase a thrusting force of the impeller of the water sliding boat, it is preferable that a plurality of carburetors are connected to the four-cycle two-cylinder engine.




The cylinders have axes inclined obliquely upwardly. In a small space defined between an inner surface of the cowling and side surfaces opposite from inclined sides of the cylinders, there are disposed a carburetor and a cyclone filter. Difficulty is encountered in disposing a plurality of carburetors in such a small space. More particularly, since a float type carburetor has a float chamber, the carburetor provides limited freedom for disposition in the cowling. Further, the carburetor is made relatively large. Moreover, in the case where the float carburetor is employed, a float sways when the hull pitches and rocks. Thus, care should be taken to keep stable output characteristics of the engine.




SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide a small-sized boat which allows easy attachment of a carburetor to each cylinder of a multicylinder engine disposed in a small engine room thereof and which enables the maintenance of stable output characteristics of the engine even when a hull thereof pitches and rocks.




According to an aspect of the present invention, there is provided a small-sized boat thrust by a jet pump, which comprises: a multicylinder engine disposed in an engine room of a hull for driving the jet pump, the multicylinder engine having a crankshaft axis disposed along a line extending through a bow and a stern of the hull; a plurality of diaphragm carburetors including shafts for throttle valves each provided vertically in correspondence to the number of cylinders of the engine, one throttle link connected to upper parts of the shafts for the throttle valves, and a plurality of diaphragm mechanisms having operating surfaces perpendicular to the crankshaft axis; and a fuel supplying pipe disposed below the carburetors in parallel with the crankshaft axis.




Preferably, the plurality of diaphragm carburetors are assembled together to form a single body. In other words, the diaphragm type carburetor is smaller in size than a carburetor having a float chamber. Thus, the diaphragm carburetor can be relatively freely disposed in the engine room as compared to other carburetors having a float chamber. Such plural diaphragm carburetors may be linked together to form a single body of carburetors. In particular, the shafts for the throttle valves, the operating surfaces of the diaphragm mechanisms, and the fuel supplying pipe are reasonably disposed in the engine room. Therefore, the carburetor assembly is made small.




Consequently, it becomes possible to attach each carburetor in correspondence to each cylinder of the multicylinder engine disposed in the small engine room of the small-sized boat.




Because the carburetor assembly is made small in the manner as described above, respective intake passages of an intake manifold connected to the engine can have substantially the same configuration, whereby the amount of air introduced into each cylinder can be uniform to thereby provide an output of the multicylinder engine steadily.




Since the diaphragm type carburetor is employed in the present invention, it becomes possible to steadily control an the amount of fuel supplied to the engine even when the hull of the small-sized boat pitches and rocks, thereby attaining a steady output of the engine.




Furthermore, the carburetors of the present invention include shafts for choke valves each provided vertically and one choke link connected to upper parts of the shafts for the choke valves through levers each provided on the shaft for the choke valve.




The diaphragm mechanism may comprise a case body, a lid, a diaphragm chamber formed by the case body and the lid, a diaphragm for separating the diaphragm chamber into a reference pressure chamber and a pressure applying chamber, a swing arm pivotably mounted in the pressure applying chamber with one end thereof located centrally of the diaphragm, a compression spring for urging the one end of the swing arm toward the diaphragm, a valve body for attaching the other end of the swing arm thereto, and a valve seat opened and closed by the valve body.











BRIEF DESCRIPTION OF THE DRAWINGS




A certain preferred embodiment of the present invention will hereinafter be described in detail, by way of example only, with reference to the accompanying drawings, in which:





FIG. 1

is a schematic side view showing a small-sized boat according to the present invention, having a dry sump lubricating type four-cycle engine unit carried thereon;





FIG. 2

is an enlarged cross-sectional view taken along line


2





2


of

FIG. 1

;





FIG. 3

is an enlarged cross-sectional view taken along line


3





3


of

FIG. 2

;





FIG. 4

is an enlarged cross-sectional view of an engine body as shown in

FIG. 3

;





FIG. 5

shows in rear elevation the dry sump lubricating type four-cycle engine unit with a lubricating oil tank removed;





FIG. 6

shows in rear elevation the dry sump lubricating type four-cycle engine unit with a lid of the lubricating oil tank removed;





FIG. 7

is a cross-sectional view of the lubricating oil tank;





FIG. 8

is a perspective cross-sectional view showing a second breather chamber;





FIG. 9

is a top plan view showing, partially in section, an intake manifold, carburetors, and a communicating tube according to the present invention;





FIG. 10

is a bottom plan view showing the intake manifold, the carburetors, and the communicating tube shown in

FIG. 9

;





FIG. 11

is a side view showing, partially in section. the intake manifold, the carburetors, and the communicating tube shown in

FIG. 9

; and





FIG. 12

is a cross-sectional view taken along line


12





12


of FIG.


11


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The following description is merely exemplary in nature and is in no way intended to limit the invention or its application or uses.




Throughout the accompanying drawings, reference characters Fr, Rr denote a bow direction and a stern direction, respectively. Similarly, right and left directions of a hull as viewed from the direction Rr are designated by reference characters R and L, respectively.




As shown in

FIG. 1

, a small-sized boat


1


carries a dry sump lubricating four-cycle engine unit


3


thereon. The small-sized boat


1


indicated by a phantom line is used, e.g., for leisure or the like. The small-sized boat


1


includes the dry sump lubricating four-cycle engine unit (engine)


3


in an engine room or compartment


2




a


of a hull


2


thereof. The engine


3


is operated by the combustion of a fuel in a fuel tank


7


to drive a jet pump


4


. The jet pump


4


pressurizes water taken into the hull


2


from a bottom portion of the hull


2


and spurts the water in jets backwardly of the hull


2


. Stated otherwise, after water taken into the hull


2


from a water intake port


5


formed at the bottom portion of the hull


2


is pressurized by the jet pump


4


, the water jets from a discharge nozzle


6


. By thus spurting water in jets, the small-sized boat


1


is advanced.




Reference numeral


2




d


denotes a bulkhead. Designated by reference numeral


2




e


is a driver seat. A driver can rest his feet on decks


2




f


astride the seat


2




e


. Reference numeral


2


g is a steering bar.





FIG. 2

is a cross-sectional view taken along line


2





2


of

FIG. 1

, showing the dry sump lubricating four-cycle engine unit


3


disposed in the engine room


2




a


(comprised of a lower hull


2




b


and an upper hull


2




c


).




For operating the dry sump lubricating system, a lubricating oil is supplied from a lubricating oil tank provided outside a halved crankcase to lubrication points of the engine unit


3


. A lubricating oil unused for the lubrication is temporarily collected at a bottom portion of the halved crankcase and rapidly pumped up into the lubricating oil tank.




As shown in

FIG. 2

, a crankshaft


15


extends in a front-and-rear direction of the small-sized boat


1


(a direction perpendicular to this drawing sheet). A cylinder axis L extends in an upper left direction of the figure. Four (front, rear, right and left) mounts


8


(only two shown in this figure) are mounted on four mounting carriers


2


h of the lower hull


2




b


. Reference numerals


9


,


9


designate mount rubbers corresponding to the mounts


8


in number.





FIG. 3

is a cross-sectional view taken along line


3





3


of

FIG. 2

, showing, in section, the engine unit


3


designed to supply its motive power backwardly of the small-sized boat


1


(leftward of this figure). As shown in this figure. an axis of the crankshaft


15


(hereinafter referred to as “crankshaft axis S”) is disposed along a line extending through the bow and stern of the hull


2


. Namely, the crankshaft axis S extends in a bow-and-stern direction (Fr-Rr direction).




In this figure, although a passageway extending through an intake pipe


72


and an intake oil passage


24




a


(an area indicated by reference character A—A) is displaced from the line


3





3


of

FIG. 2

, the area is shown in section together with other members for clarity.




The engine unit


3


comprises an engine having three horizontally juxtaposed cylinders. The engine comprises an engine body


10


, a valve actuating driving mechanism


40


and a flywheel unit


50


, both attached to a front portion of the engine body


10


, and a lubricating unit


60


attached to a rear part of the engine body


10


.




The engine body


10


comprises a halved crankcase (crankcase)


11


, a cylinder block


12


including three cylinders


12




a


juxtaposed in the bow-and-stern direction (Fr-Rr), a cylinder head


13


, a head cover


14


, the horizontally extending crankshaft


15


, pistons


16


connected to the crankshaft


15


and inserted into the respective cylinders


12




a


, a PTO (power take-off) shaft


17


connected to a rear end of the crankshaft


15


, a valve actuating chamber


18


jointly defined by the cylinder head


13


and the head cover


14


, and a valve actuating mechanism


30


accommodated in the valve actuating chamber


18


.




The PTO shaft


17


extends more backwardly than the lubricating unit


60


for connection to a drive shaft


4




a


of the jet pump


4


shown in FIG.


1


. Reference numeral


17




a


denotes a connecting portion connected to the crankshaft


15


while reference numeral


17




b


designates a connecting portion for taking the motive power out of the engine unit


3


. The connecting portions


17




a


,


17




b


are made of internal threads or splines.




The halved crankcase


11


includes three collecting portions


11




a


for collecting a lubricating oil which remains after lubrication of sliding parts of the engine unit


3


, a guiding passage


11




b


for guiding a lubricating oil collected in the collecting portions


11




a


, and a returning oil passage


11




c


for returning a lubricating oil from the guiding passage


11




b


to the lubricating unit


60


.




Each collecting portion


11




a


comprises an oil reservoir having small capacity. More specifically, the collecting portion


11




a


is disposed closely to the crankshaft


15


such that the lubricating oil accumulated therein is not in contact with a counter weight (web) of the crankshaft


15


. Further, the crankshaft


15


and a surface of the lubricating oil positioned therebelow are separated from each other by a baffle plate


21


.




The valve actuating driving mechanism


40


is a mechanism for driving a camshaft


31


of the valve actuating mechanism


30


by means of a belt driven by the crankshaft


15


. The valve actuating driving mechanism


40


has a driving pulley


41


secured to the crankshaft


15


protruding from a front part of the halved crankcase


11


, a driven pulley


42


secured to the camshaft


31


protruding from a front part of the cylinder head


13


, a timing belt


43


passing over the driving and driven pulleys


41


,


42


, and a belt tensioner


44


for adjusting tension of the timing belt


43


. Reference numeral


45


denotes a belt cover.




The flywheel unit


50


includes a flywheel


51


bolted to a front end of the crankshaft


15


, a wheel case


52


bolted to a front side portion of an assembly formed by assembling the cylinder block


12


and the halved crankcase


11


together to accommodate the flywheel


51


therein, and a sheet-shaped lid


53


bolted to a free end (front end) of the wheel case


52


to cover the same.




A generator


54


has a rotor


54




a


attached to an interior peripheral surface of the flywheel


51


, and a coil


54




b


mounted on the wheel case


52


. There is mounted a ring gear


55


on an exterior peripheral surface of the flywheel


51


. The ring gear


55


is connected to a starter motor described later. Reference numeral


57


designates a check cap which closes an opening for checking rotational angle of the crankshaft


15


by means of the flywheel


51


.




The lubricating unit


60


includes a lubricating oil tank


61


bolted to a rear side portion of the assembly formed by the cylinder block


12


and the halved crankcase


11


, a lid


63


for closing a free end (rear end) of the lubricating oil tank


61


, a returning pump


64


for returning a lubricating oil from the collecting portion


11




a


to the lubricating oil tank


61


, and a supplying pump


65


for supplying a lubricating oil from the lubricating oil tank


61


to the sliding parts of the engine body


10


.




The returning pump


64


is built in the lubricating oil tank


61


. The supplying pump


65


is disposed separately from the lubricating oil tank


61


. A tank mounting packing surface


22


for mounting the lubricating oil tank


61


to the halved crankcase


11


is formed sidewardly (of the engine body


10


) of the assembly formed by the cylinder block


12


and the halved crankcase


11


. The packing surface


22


is also formed on a surface perpendicular to the crankshaft


15


.




On the lubricating oil tank


61


, a first packing surface


61




a


and a second packing surface


61




b


are formed in parallel with each other. That is, the lubricating oil tank


61


includes the first packing surface


61




a


and the second packing surface


61




b


spaced from each other along the crankshaft axis S. The second packing surface


61




b


is positioned behind the first packing surface


61




a


, that is, the second packing surface


61




b


is separated from the first packing surface


61




a


in a direction from the cylinder block


12


to the PTO shaft


17


.




With the first packing surface


61




a


joined to the tank mounting packing surface


22


through a packing


23


, the lubricating oil tank


61


is mounted to the assembly formed by assembling together the cylinder block


12


and the halved crankcase


11


. The lid


63


is bolt fitted to the second packing surface


61




b


through a packing


62


. Such a lubricating oil tank


61


is a sealed tank which is sealed by a side wall of the assembly and the lid


63


to accumulate the lubricating oil therein.




The returning pump


64


is a scavenging pump comprised of a case portion


61




c


formed integrally with the lubricating oil tank


61


, an inner cover


64




a


for closing the case portion


61




c


, an inner rotor


64




b


accommodated within the case portion


61




c


, an outer rotor


64




c


disposed on an outer peripheral portion of the inner rotor


64




b


, and a shaft


64




f


connected to the crankshaft


15


through a driving mechanism (comprised of a driving gear


64




d


and a driven gear


64




e


) so as to drive the inner and outer rotors


64




b


,


64




c


. The driving mechanism is accommodated in a space


66


between the lubricating oil tank


61


and the assembly formed by the cylinder block


12


and the halved crankcase


11


.




On a joining surface between the lubricating oil tank


61


and the lid


63


, i.e., a joining surface between the second packing surface


61




b


and the lid


63


, there is formed an oil passage for the returning pump


64


. More specifically, an intake oil passage


61




e


and a discharging oil passage


61




f


for the returning oil passage


64


are formed in the lubricating oil tank


61


. Further, in the lid


63


, there is formed an intake oil passage


63




c


and a discharging oil passage


63




d


for the returning pump


64


. The intake oil passage


61




e


formed in the lubricating oil tank


61


communicates with the returning oil passage


11




c


provided in the halved crankcase


11


.




As is apparent from this figure, the intake oil passages


61




e


,


63




c


communicate with each other to define one intake oil passageway. Likewise, the discharging oil passages


61




f


,


63




d


communicate with each other to define one discharging oil passageway. Such intake and discharging oil passageways form an oil passageway for the returning pump


64


.




The space


66


serves for one part of a breather passage for communicating the valve actuating chamber


18


and a crank chamber


19


with each other. The case portion


61




c


and the inner cover


64




a


are joined together by a bolt


67


.




The supplying pump


65


includes a case body


65




a


bolted to a side portion of an assembly formed by assembling together the cylinder head


13


and the head cover


14


, a cover


65




b


for closing the case body


65




a


, an inner rotor


65




c


accommodated within the case body


65




a


, an outer rotor


65




d


positioned on an outer peripheral portion of the inner rotor


65




c


, a shaft


65




e


directly connected to the camshaft


31


of the valve actuating mechanism


30


so as to drive the inner and outer rotors


65




c


,


65




d.






The shaft


64




f


of the returning pump


64


and the shaft


65




e


of the supplying pump


65


extend in parallel with the crankshaft


15


and the camshaft


31


, respectively.




The assembly formed by the cylinder block


12


and the cylinder head


13


includes the intake oil passage


24




a


and a discharge oil passage


24




b


for the supplying pump


65


(see FIG.


6


). Reference numerals


58


,


58


denote hangers.





FIG. 4

is a cross-sectional view of the engine body


10


according to the present invention, showing the engine body


10


with the cylinder axis L extending in an upper left direction of this figure.




As shown in

FIG. 4

, the valve actuating mechanism


30


comprises the camshaft


31


, two rocker shafts


32


,


32


, a pair of rocker arms


33


,


33


mounted on the rocker shafts


32


,


32


, an intake valve


34


, and an exhaust valve


35


.




The cylinder head


13


includes an intake passage


13




a


and an exhaust passage


13




b


. The intake passage


13




a


communicates via an intake manifold


81


with diaphragm type carburetors


82


A,


82


B,


82


C having no floats. The exhaust passage


13




b


communicates with an exhaust passage


12




b


of the cylinder block


12


.




At an upper part of the head cover


14


, there is formed a blow-by gas returning first breather chamber


11




a


. The first breather chamber


18




a


is positioned at an upper part of the valve actuating chamber


18


.




Each baffle plate


21


is fixed to the halved crankcase


11


and positioned below the crankshaft


15


. In this preferred embodiment, the baffle plate


21


is secured to the crankcase


11


by engaging one point thereof with an engaging projection


11




d


formed at a bottom portion of the halved crankcase


11


while bolting another point thereof to the halved crankcase


11


.




Reference numeral


26


denotes a supplying oil passage. The supplying oil passage


26


is connected to the supplying pump


65


(see

FIG. 6

) via the discharge oil passage


24




b


(see

FIG. 6

) and a filter


25


. The supplying oil passage


26


is provided for supplying a lubricating oil to the respective sliding parts of the engine body


10


.




Designated by reference numeral


27


is an oil returning tube for returning a lubricating oil from the valve actuating chamber


18


to the crank chamber


19


. In this embodiment, by connecting a nozzle


13




c


of the cylinder head


13


to a nozzle


11




e


disposed at a lower half of the halved crankcase


11


by means of the oil returning tube


27


, the oil returning tube


27


communicates with the collecting portion


11




a


and the guiding passage


11




b.






The valve actuating chamber


18


and the crank chamber


19


communicate with each other through a communicating passage


28


. Reference numeral


11




f


designates a drain aperture for drawing off drainage from the collecting portion


11




a


. Reference numerals


12




c


,


12




c


denote passages for cooling water.





FIG. 5

shows the engine body


10


with the lubricating oil tank of the dry sump lubricating type four-cycle engine unit removed therefrom. As can be seen from this figure, the tank mounting packing surface


22


of the assembly formed by the cylinder block


12


and the halved crankcase


11


is opened.




A plurality of breather passages


29


A,


29


B communicate the valve actuating chamber


18


and the crankcase


19


(see

FIG. 3

) with each other via a space (the space


66


shown in

FIG. 3

) closed by the tank mounting packing surface


22


. In other words, the breather passage


29


A and the breather passage


29


B communicate with each other through the space.




The starter motor


56


starts the engine


3


by turning the flywheel


51


through the ring gear


55


of the flywheel unit


50


.




By connecting an induction box


84


to the carburetors


82


A,


82


B,


82


C by means of a communicating tube


83


, there is formed an intake line for the engine body


10


comprised of the intake manifold


81


, the carburetors


82


A,


82


B,


82


C and the induction box


84


. The induction box


84


has an intake port


84




a


at a lower portion thereof and is mounted to the mount


8


by a bolt


85


.





FIG. 6

illustrates the second packing surface


61




b


of the lubricating oil tank


61


opened by removing the lid for the lubricating oil tank of the dry sump lubricating system four-cycle engine unit.




The lubricating oil tank


61


includes an oil accumulating portion


61


g, which is continuous to a projecting portion


61




d


(see FIG.


7


), for accumulating lubricating oil, a second breather chamber


61


h at a higher level than the oil accumulating portion


61


g, and an engine exhaust port


61


i for the engine, all of which are formed integrally with each other. The engine exhaust port


61


i communicates with the exhaust passage


12




b


as shown in

FIG. 4

with exhaust pipes provided outside the engine body


10


.




The intake oil passage


61




e


is separated from the oil accumulating portion


619


with the PTO shaft


17


disposed therebetween. The returning pump


64


and the supplying pump


65


are located at positions through which the cylinder axis L extends. The returning pump


64


is positioned above the PTO shaft


17


. The supplying pump


65


is positioned above the returning pump


64


.




The intake pipe


72


with a strainer


71


for the supplying pump


65


is accommodated in the oil accumulating portion


61


g with an upper end thereof communicating with the intake oil passage


24




a


for the supplying pump


65


(see FIG.


3


).




The mounts


8


are attached to the mount rubbers


9


through bolts


9




a


. Within the oil accumulating portion


61


g, three-fold baffle walls


61


m for preventing the scatter of oil are vertically provided. By means of cooling water ports


61


n, the passages


12




c


,


12




c


as shown in

FIG. 5

communicate with pipes for cooling water provided outside the engine body


10


. A third breather tube


75


communicates via a gas port


61


q with the lubricating oil tank


61


and communicates with the valve actuating chamber


18


(see FIG.


3


).





FIG. 7

is a cross-sectional view of the lubricating oil tank. As shown in this figure, a projecting portion


61




d


of the lubricating oil tank


61


projects forwardly of the engine body


10


along the assembly formed by the cylinder block


12


(see

FIG. 3

) and the halved crankcase


11


. The projecting portion


61




d


is disposed above an intake port of the strainer


71


and includes an inclined bottom portion


61


t tapering toward a bottom of the oil accumulating portion


61


g. The strainer


71


is supported by the lubricating tank


61


through a supporting stay


71




a


. Within the lubricating oil tank


61


, there is disposed an oil returning tube


76


. An upper end of the oil returning tube


76


communicates with the second breather chamber


61


h while a lower end of the oil returning tube


76


communicates with the crank chamber


19


through an aperture provided in a wall portion


61


s of the lubricating oil tank


61


. With this arrangement, the oil returning tube


76


serves to return a lubricating oil from the second breather chamber


61


h to the crankcase


19


. Reference numeral


12




d


designates a wall portion of the cylinder block


12


while reference numeral


73


denotes a first breather tube.





FIG. 8

illustrates the second breather chamber


61


h. The second breather chamber


61


h is separated into four small chambers with three partition walls


61


o abutting against three partition walls


63




a


. Further, provision of a small cut-out portion


61


p on the partition wall


61


o alternates with provision of a small cut-out portion


63




b


on the partition wall


63




a


, thereby forming a labyrinthine structure.




The second breather chamber


61


h includes a gas entrance


61


j and a gas exit


61


k. The gas entrance


61


j communicates with the first breather chamber


18




a


(see

FIG. 4

) through the first breather tube


73


. The gas exit (breather exit)


61


k is described below with reference to FIG.


9


.





FIG. 9

is a top plan view showing, partially in section, an intake manifold, a communicating tube


83


, and a carburetor.




As already described in relation to

FIG. 3

, the three cylinders


12




a


are juxtaposed In the stern direction Rr.




The intake manifold


81


includes three intake passages


81




a


,


81




b


,


81




c


juxtaposed in the bow direction Fr in correspondence to the three cylinders


12




a


(see FIG.


3


). The three diaphragm type carburetors


82


A,


82


B,


82


C are also juxtaposed in the bow direction Fr in correspondence to the respective cylinders


12




a


. The communicating tube


83


includes three communicating apertures


83




a


,


83




b


,


83




c


communicating with the carburetors


82


A,


82


B,


82


C, respectively.




The intake manifold


81


, the carburetors


82


A,


82


B,


82


C, and the communicating tube


83


are bolted together. Therefore, an assembly of the carburetors is provided in combination with the three carburetors


82


A,


82


B,


82


C.




The intake passages


81




a


, the carburetor


82


A, and the communicating aperture


83




a


communicate with each other. The intake passages


81




b


, the carburetor


82


B, and the communicating aperture


83




b


communicate with each other. The intake passages


81




c


, the carburetor


82


C, and the communicating aperture


83




c


communicate with each other.




Shafts for throttle valves


91


A,


91


B,


91


C are mounted in the carburetors


82


A,


82


B,


82


C, respectively, in vertical extension (see FIG.


11


). Upper ends of the shafts


91


A,


91


B,


91


C are connected to two throttle links


93


by means of levers


92


A,


92


B,


92


C each provided thereon.




Moreover, shafts for choke valve


94


A,


94


B,


94


C are mounted in the carburetors


82


A,


82


B,


82


C in vertical extension (see FIG.


11


). Upper ends of the shafts


94


A,


94


B,


94


C are connected to a choke link


96


by means of levers


95


A,


95


B,


95


C each provided thereon.




The shafts


91


A,


91


B,


91


C are provided for opening and closing throttle valves (not shown) built in the carburetors


82


A,


82


S,


82


C. The lever


92


A is connected to a throttle lever not shown. Thus, by operating the throttle lever, the shafts


91


A,


91


B,


91


C are simultaneously operated by means of the two throttle links


93


,


93


, thereby controlling the throttle valve.




Likewise, the shafts


94


A,


94


B,


94


C are provided for opening and closing choke valves (not shown) built in the carburetors


82


A,


82


B,


82


C. The lever


95


B is connected to a choke lever not shown. Thus, by operating the choke lever, the shafts


94


A,


94


B,


94


C are simultaneously operated by means of the choke link


96


, thereby controlling the choke valve.




Further, the carburetors


82


A,


82


B,


82


C include diaphragm mechanisms


110


A,


110


B,


110


C, respectively, perpendicular to the crankshaft axis S (see FIG.


3


). Each diaphragm mechanisms


110


A,


110


B,


110


C includes a reference pressure introducing port (reference air intake port)


112




a


and an air escaping port


112




b


. The diaphragm mechanisms


110


A,


110


B,


110


C will be set forth later.




The communicating tube


83


has a gas intake port


83




d


. The gas Intake port


83




d


communicates with the gas exit


61


k via the second breather tube


74


as shown in FIG.


8


. Reference numeral


97


designates a stay attached to the assembly of the carburetors. Reference numeral


99


denote a packing.





FIG. 10

is a bottom plan view of the intake manifold, the communicating tube, and the carburetor. Below the carburetors


82


A,


82


B,


82


C, there is disposed a fuel supplying pipe


100


.




The fuel supplying pipe


100


extends in parallel with the crankshaft axis S, that is, in the direction Rr. More specifically, the fuel supplying pipe


100


includes an introducing pipe


101


for introducing oil from a fuel pump not shown thereinto, three connecting joints


102


and two hoses


103


for introducing oil from the introducing pipe


101


into the individual carburetors


82


A,


82


B,


82


C, three connecting joints


104


and two hoses


105


for returning remaining oil unused in the carburetors to a fuel tank not shown, and a returning pipe


106


.




The respective reference pressure introducing ports


112




a


of the diaphragm mechanisms


110


A,


110


B,


110


C face in the direction Rr. The respective reference pressure introducing ports


112




a


communicate with each other by means of three air hoses


131


and two connecting joints


132


each connecting the adjacent air hoses


131


with each other while communicating with a diaphragm type air pump


133


diagrammatically shown in this figure.




A rod


133




a


of the diaphragm type air pump


133


is connected to the lever


92


A as shown in

FIG. 9

in such a manner as to operate simultaneously with the lever


92


A. Therefore, by quick operation of the throttle lever not shown, air pressure is quickly applied to the diaphragm mechanisms


110


A,


110


B,


110


C, thereby varying pressures exerted against the diaphragm mechanisms


110


A,


110


B,


110


C. The diaphragm type air pump


133


serves as a damper for the diaphragm mechanisms upon rapid operation of the throttle lever.





FIG. 11

is a side view showing, partially in section, the intake manifold, the communicating tube, and the carburetor. The intake manifold


81


, the carburetors


82


A,


82


B,


82


C, and the communicating tube


83


are connected together by means of a bolt


98


. The shafts


91


A,


91


B,


91


C extend vertically. Similarly, the shafts


94


A,


94


B,


94


C extend vertically.





FIG. 12

is a cross-sectional view taken along line


12





12


of

FIG. 11

, showing, in section, the diaphragm mechanism


110


A attached to the carburetor


82


A.




The diaphragm mechanism


110


A includes a case body


111


, a lid


112


, a diaphragm chamber


113


jointly formed by the case body


111


and the lid


112


, a diaphragm


114


separating the diaphragm chamber


113


into a reference pressure chamber


113




a


and an applying pressure chamber


113




b


. a swing arm


115


pivotably mounted in the applying pressure chamber


113




b


with one end thereof located centrally of the diaphragm


114


, a compression spring


116


for urging the one end of the swing arm


115


toward the diaphragm


114


, a valve body


117


for attaching the other end of the swing arm


115


thereto, and a valve seat


118


opened and closed by the valve body


117


. The applying pressure chamber


113




b


communicates with an interior portion


127


of the carburetor


82


A.




The diaphragm type carburetor


82


A with the diaphragm mechanism


110


A is a carburetor free from a float in which the diaphragm


114


controls the valve body


117


for introducing oil into the carburetor


82


A.




The crankshaft axis S (see

FIG. 3

) extends in the direction Fr-and-Rr while an operating surface of the diaphragm


114


faces in the direction Rr. Therefore, the diaphragm


114


moves in the same direction as the crankshaft axis S extends in.




The reference pressure introducing port


112




a


and the air escaping port


112




b


(see

FIG. 11

) communicate with the reference pressure chamber


113




a


. The diaphragm


114


includes an auxiliary plate


121


for assisting the operating surface of the diaphragm


114


in moving in the stern direction Rr. The swing arm


115


is supported by a swing arm supporting shaft


122


provided below the compression spring


116


. The case body


111


of the diaphragm mechanism


110


A is attached to a body


126


of the carburetor


82


A by a bolt


125


. Reference numeral


123


and


124


designate a strainer and an oil introducing port.




Next, an operation of the diaphragm mechanism


110


A will be described below in relation to FIG.


10


and FIG.


12


.




Referring to

FIG. 12

, a pressure in the reference pressure chamber


113




a


is usually an atmospheric pressure.




In such a condition, when a pressure in the interior portion


127


becomes smaller than that in the reference pressure chamber


113




a


, an oil is supplied from the oil introducing port


124


. Then, the oil of which amount corresponds to the pressure in the interior portion


127


is sprayed out of an oil spraying nozzle (not shown) into the interior portion


127


after flowing through the strainer


123


, the valve seat


118


and the applying pressure chamber


113




b


. The valve body


117


determines an amount of oil introduced into the applying pressure chamber


113




b


on the basis of difference in oil pressure between the applying pressure chamber


113




b


and a side of strainer


123


.




While the throttle lever is quickly operated to apply an air pressure from the diaphragm type air pump


133


shown in

FIG. 10

to the reference pressure chamber


113




a


, the pressure in the reference pressure chamber


113




a


is increased. Consequently, oil supplied to the carburetor


82


A in increased in amount.




Since the diaphragm mechanisms


110


B and


110


C are the same in arrangement and operation as the diaphragm mechanism


110


A, their explanation will be omitted.




As described in

FIG. 9

, there is formed the assembly in combination with the three carburetors


82


A,


82


B,


82


C, whereby an overall size of the carburetors is made small. Therefore, the pitches between the cylinders


12




a


,


12




a


of the engine unit


3


can be generally equal to those between the carburetors


82


A,


82


B,


82


C. With this arrangement, the respective intake passages


81




a


,


81




b


,


81




c


can have generally the same configuration. Since the intake passages


81




a


,


81




b


,


81




c


have generally the same configuration, an amount of air taken into each cylinder


12




a


,


12




a


,


12




a


can be uniform, thereby making output characteristics of the engine unit


3


constant.




In the preferred embodiment of the present invention, the cylinders of the engine unit


3


are not limited in number. For example, four cylinders may be employed. The diaphragm type carburetors are equal in number to the cylinders of the engine unit


3


.




Obviously, various minor changes and modifications of the present invention are possible in the light of the above teaching. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described.



Claims
  • 1. A small-sized boat thrust by a jet pump and having a hull for containing an engine for driving the jet pump, the engine comprising: a multicylinder four-stroke engine disposed in an engine compartment of the hull for driving the jet pump, the multicylinder engine having a crankshaft extending along a line passing through a bow and a stern of the hull; a plurality of diaphragm carburetors each without a float and each including a shaft for a throttle valve provided vertically with respect to the crankshaft of the engine, the number of diaphragm carburetors corresponding to the number of respective cylinders of the engine, one throttle link connected to upper parts of each of the shafts for the throttle valves, and each carburetor having a diaphragm mechanism having an operating surface disposed perpendicular to the crankshaft axis; an air pump connected to an input of each of the diaphragm carburetors and to the throttle link for regulating an air supply to the carburetors; and a fuel supplying pipe disposed below the carburetors in parallel with the crankshaft axis.
  • 2. A small-sized boat according to claim 1; wherein the plurality of carburetors are assembled together to form a single body.
  • 3. A small-sized boat according to claim 1; wherein a pitch between the plurality of carburetors is substantially equal to a pitch between the cylinders of the engine, and respective intake passages of an intake manifold connected to the engine are substantially the same in configuration.
  • 4. A small-sized boat according to claim 1; wherein each of the carburetors further comprises a shaft for a choke valve provided vertically, and a single choke link connected to upper parts of the shafts for the choke valves by means of levers each provided on the shaft for the choke valve.
  • 5. A small-sized boat according to claim 1; wherein the diaphragm mechanism comprises a case body, a lid, a diaphragm chamber formed by the case body and the lid, a diaphragm for separating the diaphragm chamber into a reference pressure chamber and a pressure applying chamber, a swing arm pivotably mounted in the pressure applying chamber with one end thereof located centrally of the diaphragm, a compression spring for urging the one end of the swing arm toward the diaphragm, a valve body for attaching the other end of the swing arm thereto, and a valve seat opened and closed by the valve body.
  • 6. A small-sized boat according to claim 1; wherein the boat has a single seat for straddling by one or more passengers, the seat being disposed along a central axis of the hull directly above the engine compartment.
  • 7. A small-sized boat according to claim 1; wherein the multicylinder four stroke engine is a dry sump lubricating engine having the plurality of cylinders arranged in-line along a center line of the hull passing through the bow and the stern thereof, and comprises an engine body, a valve actuating driving mechanism attached to a front portion of the engine body facing the bow for driving a camshaft of a valve actuating mechanism by means of a belt driven by a crankshaft, a flywheel unit attached to a front portion of the engine body, and a lubricating unit attached to a rear portion of the engine body facing the stern.
  • 8. A small-sized boat according to claim 7; wherein the engine body comprises a crankcase, a cylinder block including the plurality of cylinders arranged along the center line of the hull, a cylinder head, a head cover for covering the cylinder head, a crankshaft disposed in the crankcase, a piston slidably engaged in each cylinder and connected to the crankshaft, a power take-off shaft connected to a rear end of the crankshaft for driving the jet pump, a valve actuating chamber jointly defined by the cylinder head and the head cover, and a valve actuating mechanism accommodated within the valve actuating chamber.
  • 9. A small-sized boat according to claim 6; wherein the power take-off shaft extends rearwardly of the lubricating unit for connection to a drive shaft of the jet pump and has a first connecting portion connected to the crankshaft and a second connecting portion for connecting to the drive shaft of the jet pump drive to output motive power from the engine to drive the jet pump.
  • 10. A small-sized boat according to claim 8; wherein the valve actuating driving mechanism comprises a driving pulley secured to and protruding from a front portion of the crankcase, a driven pulley secured to the camshaft protruding from a front part of the cylinder head, a timing belt passing over the driving and driven pulleys, a belt tensioner for adjusting tension of the timing belt, and a belt cover for covering the belt.
  • 11. A small-sized boat according to claim 10; wherein the flywheel unit includes a flywheel bolted to a front end of the crankshaft, a wheel case bolted to a front side portion of an assembly formed by assembling the cylinder block and the crankcase together to accommodate the flywheel therein, and a sheet-shaped lid bolted to a free end of the wheel case to cover the wheel case.
  • 12. A small-sized boat according to claim 11; further comprising a generator comprising a rotor attached to an interior peripheral surface of the flywheel, and a coil mounted on the wheel case.
  • 13. A small-sized boat according to claim 8; further comprising a blow-by gas returning first breather chamber disposed at an upper part of the head cover positioned at an upper part of the valve actuating chamber.
  • 14. A small-sized boat according to claim 13; further comprising an induction box for connecting to the carburetors by means of a communicating tube so that there is formed an intake line for the engine body comprised of the intake manifold, the carburetors and the induction box.
  • 15. A small-sized boat according to claim 14; wherein the induction box has an intake port disposed at a lower portion thereof.
  • 16. A small-sized boat according to claim 14; wherein the intake manifold includes an intake passage for each of the cylinders juxtaposed in the bow direction, the diaphragm type carburetors are juxtaposed in the bow direction corresponding to the respective cylinders, and the communicating tube includes communicating apertures for communicating with respective carburetors.
  • 17. A small-sized boat according to claim 16; wherein each respective intake passage communicates with a respective carburetor and a respective communicating aperture.
  • 18. A small-sized boat according to claim 6; wherein the lubricating unit includes a lubricating oil tank disposed outside the crankcase for supplying lubricating oil to lubrication points of the engine and a bottom portion of the crankcase below the crankshaft through which unused lubricating oil is temporarily collected to be pumped up into the lubricating oil tank.
  • 19. A small-sized boat according to claim 8; wherein the crankcase includes at least one oil collecting portion for each cylinder for collecting lubricating oil which remains after lubrication of sliding parts of the engine, a guiding passage for guiding the lubricating oil collected in the oil collecting portions, and a returning oil passage for returning the lubricating oil from the guiding passage to the lubricating unit.
  • 20. A small-sized boat according to claim 19; wherein each of the oil collecting portions comprises an oil reservoir having a small capacity disposed closely to the crankshaft such that the lubricating oil accumulated therein is not in contact with a counterweight of the crankshaft.
  • 21. A small-sized boat according to claim 20; wherein each of the oil collecting portions has a baffle plate for separating the crankshaft and a surface of the lubricating oil positioned below the crankcase.
  • 22. A small-sized boat according to claim 21; wherein each baffle plate is fixed to the crankcase and positioned below the crankshaft and is secured to the crankcase by engaging one point thereof with an engaging projection lid formed at a bottom portion of the crankcase and bolting another point thereof to the crankcase.
  • 23. A small-sized boat according to claim 19; wherein the lubricating unit comprises a lubricating oil tank bolted to a rear side portion of the assembly formed by the cylinder block and the crankcase, a lid for closing a rear end of the lubricating oil tank, a returning pump for returning a lubricating oil from the oil collecting portions to the lubricating oil tank, and a supplying pump for supplying a lubricating oil from the lubricating oil tank to sliding parts of the engine.
  • 24. A small-sized boat according to claim 23; wherein the returning pump is disclosed in the lubricating oil tank.
  • 25. A small-sized boat according to claim 23; wherein the supplying pump is disposed separately from the lubricating oil tank.
  • 26. A small-sized boat according to claim 23; wherein a tank mounting packing surface is formed on a side of the assembly formed by the cylinder block and the crankcase for mounting the lubricating oil tank to the crankcase, the packing surface being formed on a surface perpendicular to the crankshaft.
  • 27. A small-sized boat according to claim 23; wherein the returning pump comprises a scavenging pump comprising a case portion formed integrally with the lubricating oil tank, an inner cover for closing the case portion, an inner rotor accommodated within the case portion, an outer rotor disposed on an outer peripheral portion of the inner rotor, and a shaft connected to the crankshaft through a driving mechanism so as to drive the inner and outer rotors.
  • 28. A small-sized boat according to claim 18; wherein the driving mechanism is accommodated in a space defined between the lubricating oil tank and the assembly formed by the cylinder block and the crankcase.
  • 29. A small-sized boat according to claim 28; wherein the space serves as one part of a breather passage for communicating the valve actuating chamber and a crank chamber of the crankcase with each other.
  • 30. A small-sized boat according to claim 23; further comprising an oil passage for the returning pump formed in a joining surface between the lubricating oil tank and the lid, an intake oil passage and a discharging oil passage for the returning pump formed in the lubricating oil tank, and an intake oil passage and a discharging oil passage for the returning pump formed in the lid, the intake oil passage formed in the lubricating oil tank communicating with a returning oil passage formed in the crankcase.
  • 31. A small-sized boat according to claim 30; wherein the intake oil passages communicate with each other to define one intake oil passageway, and the discharging oil passages communicate with each other to define one discharging oil passageway.
  • 32. A small-sized boat according to claim 23; wherein the supplying pump includes a case body bolted to a side portion of an assembly formed by assembling together the cylinder head and the head cover, a cover for closing the case body, an inner rotor accommodated within the case body, an outer rotor positioned on an outer peripheral portion of the inner rotor, and a shaft directly connected to the camshaft of the valve actuating mechanism so as to drive the inner and outer rotors.
  • 33. A small-sized boat according to claim 23; wherein the assembly formed by the cylinder block and the cylinder head includes an intake oil passage and a discharge oil passage for the supplying pump.
  • 34. A personal watercraft comprising: a hull; an engine compartment defined by the hull; a single seat for straddling by one or more passengers disposed along a central axis of the hull directly above the engine compartment; a jet pump for producing forward thrust by expelling water from a stern of the watercraft to propel the watercraft in a forward direction; and an engine disposed in the engine compartment for driving the jet pump, the engine comprising a multicylinder engine having a crankshaft extending along a line passing through the bow and stern of the hull, a plurality of diaphragm carburetors each without a float and each including a shaft for a throttle valve provided vertically with respect to the crankshaft of the engine, the number of diaphragm carburetors corresponding to the number of cylinders of the engine, one throttle link connected to upper parts of each of the shafts for the throttle valves, and each carburetor having a diaphragm mechanism having an operating surface disposed perpendicular to the crankshaft axis and a fuel supplying pipe disposed below the carburetors in parallel with the crankshaft axis.
  • 35. A personal watercraft according to claim 34; further comprising an air pump connected to an input of each of the diaphragm carburetors and to the throttle link for regulating an air supply to the carburetors.
  • 36. A personal watercraft according to claim 34; wherein the plurality of carburetors are assembled together to form a single body.
  • 37. A personal watercraft according to claim 34; wherein a spacing between the plurality of carburetors is substantially equal to a spacing between the cylinders of the engine, and respective intake passages of an intake manifold connected to the engine are substantially the same in configuration.
  • 38. A personal watercraft according to claim 34; wherein each of the carburetors further comprises a shaft for a choke valve provided vertically, and a single choke link connected to upper parts of the shafts for the choke valves by means of levers each provided on the shaft for the choke valve.
  • 39. A personal watercraft according to claim 34; wherein each diaphragm mechanism comprises a case body, a lid, a diaphragm chamber formed by the case body and the lid, a diaphragm for separating the diaphragm chamber into a reference pressure chamber and a pressure applying chamber, a swing arm pivotably mounted in the pressure applying chamber with one end thereof located centrally of the diaphragm, a compression spring for urging the one end of the swing arm toward the diaphragm, a valve body for attaching the other end of the swing arm thereto, and a valve seat opened and closed by the valve body.
US Referenced Citations (8)
Number Name Date Kind
2313258 Olson Mar 1943
3742922 Hisatomi et al. Jul 1973
4532904 Osawa et al. Aug 1985
5517977 Nakai et al. May 1996
5676887 Soeda et al. Oct 1997
5718204 Sugii Feb 1998
5732685 Nakamura Mar 1998
5921225 Nakamura Jul 1999