The present invention concerns piezoelectric resonators and more particularly resonators of small dimensions which are most often used for making frequency generators in particular for portable electronic equipment, in numerous fields such as horology, information technology, telecommunications and the medical field.
Such a resonator of small dimensions has been disclosed in the prior art document U.S. Pat. No. 6,700,313 filed in the name of the name Assignee, which is enclosed herewith by way of reference. Resonator 10 represented on
The above described kind of resonators, called hereinafter three arm resonators, allows breaking away from many problems encountered with conventional tuning fork resonators.
One of these problems is that the dimensional and functional features of the conventional tuning fork resonators are optimised for mounting them in metallic cases and not in ceramic cases. For example, the ratio between their length and their width is ill suited to the manufacture of such cases, in particular when the cases are of the SMD (Surface Mounting Device) type, i.e. meant to be automatically mounted on hole-free printed circuit boards. Because of this, a conventional tuning fork resonator and its connection to the case do not have very good resistance to shocks.
Further conventional tuning fork resonators are liable to tip towards the bottom of the case when it is fixed onto a step of the case.
Furthermore, since the thermal expansion coefficients of ceramic material and quartz are different enough to create mechanical stresses in the resonator which can not only be felt in the arms of the tuning fork and disturb the working of the resonator when the temperature changes but can also break the solder or detach connection pads of the resonator from those of the case and alter or even cut the electric connection between the resonator electrodes and the external contact pads of the case.
For the same reason, if there is an incipient fracture on the side of base of the tuning fork where connection pads are situated, a significant temperature variation can even break the tuning fork.
Finally, when the resonator is vacuum packed, the vacuum is never perfect and the stirring of the atmosphere by the tuning fork arms when the resonator vibrates can modify the operating parameters of the resonator when its arms come close to each other, more so than in the case of a metallic case.
Thus, three arm resonators enable satisfactory solutions to be brought to the various problems posed by conventional tuning fork resonators. Nevertheless although these three arm resonators have proved to be advantageous, miniaturization requirements of the resonator and consequently of its packaging are critical issues for mobile phones or wristwatch applications which implies a permanent concern of the one skilled in the art for accurately mounting the resonator inside its packaging in order to prevent any shock between both when the resonator vibrates.
The main goal of the present invention is to provide a three arm resonator which enables to mount it accurately inside its packaging and therefore prevents mechanical shocks between the resonator and its packaging when the resonator vibrates.
For that purpose according to a first object of the invention, it concerns a piezoelectric resonator to be mounted in a case and including a tuning fork shaped with two parallel vibrating arms connected to each other by a linking part, from which protrude a central arm located between both vibrating arms. The vibrating arms carry electrodes to make them vibrate, these electrodes being connected to connection elements carried by the central arm. The connection elements are electrically connected and fixed to the case, wherein at least one connection element comprises an opening through the central arm for accurately positioning the resonator into the case. Such resonator guarantees an accurate positioning of the resonator inside its packaging by the means of the opening cut through the central arm which allows seeing marks in the case visible through the opening.
According to another aspect of the invention, in order to reduce consumption of energy by producing an excitation electrical field which is more homogeneous and locally more intense and for which vibration loss at the arms is low even when the size of the vibrating piece is miniaturized and the CI value (crystal impedance or equivalent series resistance) can also be suppressed at a low level, the resonator is provided with at least one groove formed on at least one of a front side and a rear side of each vibrating arm. Use of grooves on the vibrating arms furnishes precise performances even when the device is miniaturized.
According to another aspect of the invention, in order to increase the vibrating coupling effect of the vibrating arms, the grooves extend in the linking part. Grooves extending in the linking part where mechanical stresses are maximum, allow retrieving the electrical field in this high stressed area.
According to another aspect of the invention, in order to further optimize homogeneity of the excitation electrical field, two grooves are provided on each front and rear sides of each vibrating arms.
According to another aspect of the invention, in order to guarantee a sufficient mechanical resistance in the high stressed area, interior grooves which are located on the inside with respect to the central arm extend shorter within the linking part than the exterior grooves which are located on the outside with respect to the central arm.
According to another aspect of the invention, in order to further reduce dimensions of such a three arm resonator, in particular its length, while keeping above listed advantages, the width of said central arm is greater or equal to one and a half the width of the vibrating arms and the free end of the central arm does not extend beyond the vibrating arms.
According to another aspect of the invention, in order to further reduce the dimensions of such a three arm resonator, in particular its length, the length of the central arm is less than that of the vibrating arms and the vibrating arms end in flippers extending beyond said central arm, the flipper width being larger than that of the vibrating arms.
According to another aspect of the invention, in order to further stabilize the resonator when vibrating, a balancing reed attached to the central arm extends between both flippers, width of this balancing reed being smaller than that of the central arm.
According to another aspect of the invention, in order to avoid mechanical stress on the fixing part of the resonator due to vibrations of the arms, either a decoupling hole or decoupling notches or both are arranged through, respectively on the central arm.
According to another aspect of the invention, in order to further reduce the length of the resonator and decouple the central arm from the vibrating arms, a notch is arranged on the side of the linking part opposite to that of the central arm.
According to a second object of the invention, it concerns a piezoelectric resonator to be mounted in a case and including a tuning fork shaped with two parallel vibrating arms connected to each other by a linking part, from which protrude a central arm located between both vibrating arms. The width of the central arm is about the same as that of the vibrating arms. The vibrating arms carry electrodes to make them vibrate. A base part protrudes from the central arm opposite to the linking part. The electrodes are connected to connection elements carried by the base part, electrically connected and fixed to said case, wherein at least one connection element comprises an opening through the base part for positioning said resonator into said case. Such a resonator guarantees an accurate positioning of the resonator inside its packaging by the means of the opening through the base part which allows marks of the packaging to be visible. It also allows reducing the dimensions of the resonator, in particular its width.
Other features and advantages of the invention will appear upon reading the following description which refers to the annexed drawings in which:
a, 1b and 1c are respectively bottom, top and cut views of a first embodiment of a piezoelectric resonator according to the invention;
a, 5b, 5c and 5d are bottoms views of four variants of the first embodiment of the piezoelectric resonator according to the invention;
a and 7b are bottom views of two variants of the third, respectively fourth embodiment of the piezoelectric according to the invention;
a and 9b are still other variants of the first embodiment of the piezoelectric resonator according to the invention;
a and 10b are top views of a suitable package for receiving a piezoelectric resonator according to the invention;
a and 11b are top views of a piezoelectric resonator mounted in a suitable package according respectively to the first and second embodiments;
a and 12b are top views of a piezoelectric resonator mounted in a suitable package according respectively to the third and fourth embodiment;
In the first embodiment shown in relation with
As shown by
As visible in
According to the second embodiment shown in
According to the third embodiment shown in
According to the fourth embodiment shown in
a, 5b, 5c and 5d are bottoms views of four variants of the first embodiment of the piezoelectric resonator according to the invention.
Advantageously, in order to further increase the vibrating coupling effect of the vibrating arms, grooves 36, 38 extend in linking part 16. Portions 42, 44 of grooves 36, 38 extending in linking part 16, virtually delimited by dotted line 40, where mechanical stresses are maximums, allow retrieving the electrical field in this high stressed area.
Advantageously, in order to guarantee a better mechanical resistance of the resonator in the high stressed area, groove portions 42, 44 within the linking part 16 are designed with non symmetric shapes with respect to the longitudinal axis (X1, X2) of vibrating arms 12, 14. For instance, grooves 36, 38 are designed with a portion 422, 442 of narrowed width within linking part 16. Hollowed out portion 422, 442 of narrowed width of groove 36, 38 is located on the outside with respect to central arm 18. Thus, the quantity of material in the high mechanical stressed areas, which are illustrated by hatched zones 46 and 48 and mainly located in the linking part regions contiguous to vibrating arms 12, 14, is more important and therefore renders these areas more robust to mechanical constraints.
b shows a second variant which differs from the first variant above described in that two grooves 362, 364, 382 and 384 are arranged on each the front and the rear sides of each vibrating arm 12, 14. Grooves 362, 364, 382 and 384 advantageously extend within linking part 16 in order to maximize homogeneity of the electrical field. Preferably in order to guarantee a better mechanical resistance of the resonator in the high stressed areas, exterior grooves 364, respectively 382 which are located on the inside with respect to central arm 18 extend shorter within linking part 16 than interior grooves 362, respectively 384 which are located on the outside with respect to central arm 18. Thus, the quantity of material in the high mechanical stressed areas, which are illustrated by hatched zones 46 and 48 and mainly located in the linking part regions contiguous to vibrating arms 12 and 14, is more important and therefore renders these areas more robust to mechanical constraints.
c and 5d show third and fourth variants which differ from the first embodiment in that decoupling means 50, respectively 52 may be arranged on central arm 18 near linking part 16 in order to mechanically decouple central arm 18 used to fix resonator 10 in its package (not shown) from vibrating arms 12 and 14. These decoupling means 50, respectively 52 have to be arranged between fixing elements of central arm 18, which are preferably conductive pads 28 and 30, and linking part 16 to which is attached vibrating arms 12 and 14. In the variant shown in
It will be appreciated that the three variants shown in relation with
a, respectively 7b, shows a variant of the third embodiment of
According to another variant of the first embodiment shown in
In two other variant shown in
a is a top view of a suitable package without its cover for receiving a piezoelectric resonator according to the first or second embodiment of the invention. Case 100 of parallelepiped shape includes a main part formed by a flat bottom 102 and four sides 104 and a cover with an edge (not shown) via which the cover is vacuum soldered, on sides 104 of the main part, by heating and pressure, by means of a soldering frame (also not shown), after the resonator has been mounted in case 100. Additionally, a central rib 106 has been arranged on bottom 102 of case 100, which rib 106 extends along the longitudinal axis X in order to support fixing parts of the resonator. The rib width is chosen so that vibrating arms of the resonator may vibrate freely inside case 100. On rib 106 two conductive elements, such as thin conductive layers, studs or bumps 108 and 110, are arranged for contacting the corresponding conductive pads of the resonator. It will be appreciated that rib 106 shall not extend from one side 104 to the opposite one. Furthermore, it will be also appreciated that conductive elements 108 and 110 which are visible through openings cut in the central arm of the resonator (not shown), may be used as marking for accurately positioning of the resonator when mounting the latter inside case 100.
b is a top view of a suitable package without its cover for receiving a piezoelectric resonator according to the third or fourth embodiment of the invention. It differs from the package above described in relation with
a and 11b are different opened top views of a piezoelectric resonator 10 according respectively to the first and second embodiments mounted in a suitable package 100.
In any case, the fact of fixing the resonator to the bottom of the case, in the zone of its centre of gravity, makes the assembly thereof easier and minimises the risk of it tipping during such assembly. For the same reason the shock resistance of the encased resonator is much higher.
a and 12b are different opened top views of a piezoelectric resonator 10 according respectively to the third and fourth embodiments mounted in a suitable package 100.
It will be appreciated that preferably for further improving the shock resistance of the resonators according to any of the above presented embodiments, the cut out portions where vibrating arms are linked to the linking part are advantageously chosen to minimize visualisation of the crystalline planes of the resonator. In the example of a quartz resonator, the cut out portions form angles of approximately 60° or 120°.
Having described the invention with regard to certain specific embodiments, it is to be understood that these embodiments are not meant as limitations of the invention. Indeed, various modifications, adaptations and/or combination between embodiments may become apparent to those skilled in the art without departing from the scope of the annexed claims.