The present invention is related to a liquid-liquid extraction process and a liquid-liquid extraction device for use therein. More particularly, the present invention is related to a liquid-liquid extraction process and extraction device that may be used with samples of very small volume—on the order of microliters, for example.
Liquid-liquid extraction is a process that can be used to separate fluids. In liquid-liquid extraction, the fluids are separated based on the principle that different solutes are soluble to varying degrees in different solvents. Thus, a particular material sample may be substantially immiscible with a particular solvent, while a particular component (solute) of the material sample may be miscible with the solvent. Consequently, a particular solvent can often be used to extract only a desired component from a liquid specimen, whereby the extracted component may be removed with the solvent while the remainder of the liquid specimen remains in the extraction device or is transferred elsewhere. The extracted component can thereafter be separated from the solvent by a number of techniques.
Various types of liquid-liquid extraction are known. Large scale liquid-liquid extraction columns can be used to separate significant amounts of a solute from a mixture. Such systems may employ counter current extraction, wherein two immiscible fluids (solvents) are caused to flow in opposite directions through an extraction column. The lighter of the two solvents flows upward while the heavier of the two solvents flows downward. The material of interest may already reside within the column, or may be introduced into the column such that it is in contact with both fluids. As the solvents are brought together and allowed to separate, they may each transfer with them different concentrations of the solute that is desired to be extracted from the material of interest. The concentration of the solute in each solvent can be determined by the distribution coefficient of the solute and the solvent pair.
In another large scale extraction process, a solute may be extracted from a liquid substance by contact with a single solvent. Typically, the liquid substance containing the solute to be extracted is supplied to an extraction column or similar device in the form of a feed stream. A supply of the solvent is also provided to the extraction column. The solvent is selected to extract the desired solute from the feed stream upon contact. Generally, the solvent and the extracted solute will be removed from the extraction column at one location, while the depleted liquid substance (raffinate) will be removed at another location. Large scale extraction may be used, for example, in petroleum refining, metallurgy, and fat and oil processing.
Liquid-liquid extraction is also performed on a smaller scale, primarily through the use of microtiter plates. In this method, an assembly of plates is typically used. A top plate having a plurality of wells therein is generally provided. The wells are designed to receive small volume liquid samples. The liquid samples placed in the wells are each drawn through a membrane or filter that removes impurities from the samples. The purified samples are deposited into individual wells or other collection devices located in a bottom plate. The drawing of the liquid through the membrane is typically accomplished by employing a vacuum or by placing the plates in a centrifuge. Different types of membranes can be used depending on the composition of the material samples and the impurities sought to be removed therefrom.
None of these known methods and apparatuses are able to quickly, efficiently, and cost effectively perform extraction on very small volumes of liquid, however. For example, microtiter plates are not typically designed to hold liquid samples much smaller than about 0.5 ml in volume. In fact, the wells in typical microtiter plates are commonly sized to hold many times this volume of liquid. Additionally, common microtiter plates contain a plurality of wells. For example, 96-well microtiter plates are well known in the liquid extraction and purification art. Thus, if it is desired to submit only a single small volume liquid sample, or only a limited number of small volume liquid samples to an extraction process, the use of such microtiter plates can be quite wasteful. Further, the use of microtiter plates generally also requires the use of a vacuum-creating device or a centrifuge to encourage the liquid samples to pass through the filter material provided in the sample wells. Consequently, ancillary equipment must typically be available in order to adequately perform such an extraction process. Another problem associated with non-microtiter plate small volume liquid sample analysis is that surface tensions often cause liquid clumping.
In light of the aforementioned deficiencies plaguing current liquid-liquid extraction systems and methods, it can be understood that there exists a need for a liquid-liquid extraction device and method that can be easily and effectively employed to process small volume liquid samples. The present invention satisfies this need. The present invention provides a device and method that allows small volume liquid specimens to be quickly, efficiently, and cost effectively subjected to a liquid-liquid extraction process. As such, the device and method of the present invention allows for laboratory sample preparation using only a very small amount of a liquid specimen. Consequently, the device and method of present invention may be able to reduce laboratory costs. The device and method of present invention may also be particular useful in the field of blood analysis, as patient trauma can be minimized by reducing the amount of blood that need be drawn. The device and method of the present invention is suitable for manual use, and may also be used with equally acceptable results by an automated system designed to perform liquid-liquid extraction on a plurality of liquid specimens.
The device of the present invention includes a specialized tube, such as a pipette or pipette tip, that can be wetted with a liquid specimen of interest. An amount of the liquid specimen is drawn into the tube under vacuum, such as may typically be produced by a compressible bulb or a syringe assembly that is associated with the tube. A suspended array of spaced-apart filaments resides within the tube. In one exemplary embodiment, the individual filaments of the filament array are oriented with their lengths extending in a direction that is substantially parallel to the longitudinal axis of the tube. In this manner, the liquid specimen that has been drawn into the tube will pass over a substantial portion of the filament length as it is drawn further therein by the vacuum. Upon contact of the liquid specimen with the filaments, a combination of the vacuum and surface tension effects will cause an amount of the liquid to cling to, and spread along, the outside surface thereof. Preferably, the amount of the liquid specimen drawn into the pipette is selected or otherwise controlled so that there is enough of the liquid specimen to substantially coat the filaments, but not enough of the liquid specimen to fill the gaps therebetween. Thus, once the liquid specimen has been fully drawn into the tube, there will preferably be air spaces remaining between the filaments.
Once the liquid specimen has been fully contacted with the filament array, an extracting fluid (solvent) is drawn into the tube. The selected solvent(s) is substantially immiscible with the liquid specimen residing on the filaments in the tube, but is also able to separate a solute of interest from the remaining sample material. Separation (extraction) is preferably enhanced by repeatedly varying the vacuum within the tube so that the solvent is caused to pass back-and-forth across the specimen-covered surface area of the filament array. Due to the fact that the liquid specimen is disposed in a relatively thin layer over a relatively large filament surface area, separation (diffusion) of the solute of interest occurs rather quickly. During the separation process, surface tension effects between the filament array and the liquid specimen are sufficient to prevent the often denser solvent from removing the entirety of the liquid sample from the filament array. The solute-containing solvent may then be expelled into a separate receiving vessel. The extraction process may be repeated multiple times if necessary to most fully extract the solute of interest from the liquid specimen.
Another benefit of using the device and method of the present invention results from the fact that a majority of the liquid specimen (minus at least a portion of the solute of interest) remains on the filament array upon solvent expulsion—only the solute of interest portion of the liquid specimen is expelled into the receiving vessel with the solvent. Consequently, it is not necessary to later detect an interface between dissimilar liquids in the receiving vessel, as is commonly required during a liquid-liquid extraction process, because only the solute-containing solvent is present therein (not the solute-containing solvent and the remaining liquid specimen material, which is immiscible in the solvent).
Therefore, as can be understood, the device and method of the present invention allows for the effective extraction of a solute(s) of interest from a small volume liquid specimen. A better understanding of the system and method of the present invention can be gained by a reading of the following detailed description of certain exemplary embodiments thereof, in conjunction with reference to the particular drawing figures applicable thereto.
In addition to the features mentioned above, other aspects of the present invention will be readily apparent from the following descriptions of the drawings and exemplary embodiments, wherein like reference numerals across the several views refer to identical or equivalent features, and wherein:
a is an enlarged elevational cutaway view, in partial cross-section, illustrating one embodiment of a liquid-liquid extraction device of the present invention that consists of a tube having an internal filament array;
b is a top plan view of the liquid-liquid extraction device
a and 15b illustrate alternate embodiments of a liquid-liquid extraction device of the present invention.
One exemplary embodiment of a liquid-liquid extraction device of the present invention can be observed in
Unlike common pipettes or pipette tips, a filament array 15 is suspended within the body 10 of the tube 5 of the present invention. The filament array 15 may be located at various points along the length of the tube 5 to which it is installed. For example, when the tube 5 has a tapered shape, the filament array may be located within a cylindrical or conical portion thereof. In the particular embodiment of a device of the present invention illustrated in
It is contemplated that the filaments 20 of the filament array 15 may be constructed from various materials such as, without limitation, metals, plastics, cloths, and composites. For example, the filaments 20 may be comprised of metal wires or fabric threads. It is also contemplated that the filaments 20 of the filament array may be of various length, as well as varying cross-sectional shape and area—although, using filaments of circular cross-section may have certain a inherent advantage (as discussed below).
The filament array 15 may be secured within the tube 5 by various methods. In the simplistic embodiment best observed in
A proximal end 25 of the tube 5 is preferably adapted for connection to a vacuum-producing device, such as a compressible (e.g., rubber) bulb or a piston-containing syringe assembly. A distal end 30 of the tube 5 is provided with an aperture 35 for allowing liquids to be aspirated into the tube. In operation, vacuum produced by the bulb, syringe, or other such device, allows an amount of a liquid specimen to be drawn through the aperture 35 and into the tube 5.
One exemplary method of using a tube 5 of the present invention to perform liquid-liquid extraction is depicted in
As is shown in
The cross-sectional shape and area of the filaments 20 may vary. However, the efficiency of the extraction process can be improved by providing a comparatively large filament surface area, thereby allowing the liquid specimen 50 to cling to and spread over the filaments 20 in a thin layer. Additionally, orienting the filaments 20 with their lengths substantially parallel to the longitudinal axis of the tube 5 can help to provide a greater path length for dynamic contact by an extracting solvent.
As can be seen in
Once the filament array 15 has been wetted with the liquid specimen 50, an extracting solvent can be aspirated into the tube 5. In one exemplary embodiment of the present invention, wherein the liquid specimen 50 is blood serum, the extracting solvent 60 is ethyl acetate. It should be understood, however, that the extracting solvent 60 can be any of a multitude of other materials, depending on the composition of the liquid specimen and the solute(s) of interest to be extracted therefrom. The steps of aspirating the extracting solvent into the tube 5 and using the solvent to extract a solute of interest can be observed in
As can be seen in
As shown with particularity in
As can be seen by particular reference to
To enhance the ability of the extracting solvent 60 in the tube 5 to extract the solute(s) of interest from the liquid specimen 50 on the filament array 15, it is preferred that the extracting solvent be caused to repeatedly traverse the liquid specimen-covered filaments 20. This may be accomplished by causing fluctuations in the vacuum level within the tube 5. More particularly, by increasing the amount of vacuum within the tube 5, the extracting solvent 60 located therein will be drawn further toward the proximal end 25 of the tube (see
The interaction of the extracting solvent 60 with the liquid specimen 50, in combination with the back-and-forth flow of the extracting solvent over the liquid specimen covered filament array 15, acts to cause the dissolution of the solute of interest from the liquid specimen into the extracting solvent. While it is likely possible to extract the solute of interest from the liquid specimen 50 clinging to the filament array 15 merely through prolonged contact with the extracting solvent 60, it has been found that causing the extracting solvent to traverse the filament array in the manner previously described can greatly hasten the extraction process.
As can be best observed in
It is contemplated that the steps of aspirating an amount of extracting solvent 60 into the tube 5 may be repeated a number of times in order to fully extract the solute(s) of interest from the liquid specimen 50 clinging to the filament array 15. For example, it may not be possible to diffuse all, or an acceptable amount, of the solute(s) of interest present in the liquid specimen 50 residing within the tube 5 into an initial amount of the extracting solvent 60. In such case, a fresh amount of extracting solvent 60 may be aspirated into the tube 5, and the subsequent extraction steps depicted in
It is also contemplated that a second extracting solvent (not shown) can be aspirated into the tube 5 subsequent to extraction using the first extracting solvent 60, and manipulated in the aforementioned manner in order to extract a different solute(s) of interest. Again, the second extracting solvent should be immiscible with the remaining liquid specimen 50 residing within the tube 5, and should also be selected to properly interact with the new solute(s) of interest. Therefore, it is within the scope of the present invention that more than one extracting solvent can be used to extract more than one solute from a single liquid specimen. It is contemplated that a multitude of different extracting solvents could be used on a single liquid specimen.
In yet another embodiment of the present invention, an intermediate liquid material (not shown) may be aspirated into and expelled from the tube 5 between the steps of aspirating the liquid specimen 50 and aspirating an extracting solvent. Such an intermediate liquid material may be used, for example, to wash impurities from the liquid specimen 50 prior to its contact with an extracting solvent. Preferably, such an intermediate liquid material is also substantially immiscible with the liquid specimen 50 residing within the tube 5. Therefore, it is within the scope of the present invention that liquid materials other than a liquid specimen and extracting solvent(s) can be aspirated into the tube 5 during the extraction process. It is contemplated that a multitude of different intermediate liquid materials could be used on a single liquid specimen. It is further contemplated that one or more intermediate liquid materials could be used between an extraction step, or extraction steps, performed on a single liquid specimen.
Examples of two different pipette instruments 75, 90 that may include a tube 5 according to the present invention are shown in
The device and method of the present invention can be used manually. For example, it is contemplated that the tube 5 illustrated in
While certain embodiments of the present invention are described in detail above, the scope of the invention is not to be considered limited by such disclosure, and modifications are possible without departing from the spirit of the invention as evidenced by the following claims: