Disclosed embodiments relate generally to downhole gyroscopic surveying methods and more particularly to a smart data gyroscopic data acquisition method for improving the accuracy of a downhole surveying operation.
In conventional drilling and measurement while drilling (MWD) operations, wellbore inclination and wellbore azimuth are commonly measured at a discrete number of longitudinal points along the axis of the wellbore. These discrete measurements may be assembled into a survey of the well and used to calculate a three-dimensional well path (e.g., using the minimum curvature assumption or other curvature assumptions). Wellbore inclination is commonly derived (computed) from accelerometer measurements of the earth's gravitational field. Wellbore azimuth may be derived from a combination of accelerometer and magnetometer measurements of the earth's gravitational and magnetic fields.
In certain drilling operations magnetic interference from nearby wells or magnetic ore bodies can introduce errors in the computed magnetic azimuth. Wellbore azimuth may also be derived (computed) from a combination of accelerometer measurements and gyroscopic measurements of the earth's rotation. While such gyroscopic azimuth measurements are commercially utilized, there is room for further improvement, for example, to improve measurement accuracy.
A method and system for making gyroscopic azimuth measurements is disclosed. One example method includes deploying a gyroscopic surveying tool in the wellbore, the gyroscopic surveying tool including at least one gyroscope disposed to rotate in and with respect to a tool housing; estimating a pitch angle and a roll angle of the gyroscopic surveying tool in the wellbore; determining a measurement duration for each of a plurality of gyroscope measurements from the estimated pitch and roll angles; making each of the plurality of gyroscope measurements at the determined measurement duration when the gyroscope is disposed at a corresponding plurality of rotational positions in the tool housing; and computing an azimuth of the wellbore from the plurality of gyroscope measurements.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
For a more complete understanding of the disclosed subject matter, and advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
The disclosed methods for making gyroscopic surveying measurements include deploying a gyroscopic surveying tool in the wellbore, the gyroscopic surveying tool including at least one gyroscope disposed to rotate in and with respect to a tool housing; estimating a pitch angle and a roll angle of the gyroscopic surveying tool in the wellbore; determining a measurement duration for each of a plurality of gyroscope measurements from the estimated pitch and roll angles; making each of the plurality of gyroscope measurements at the determined measurement duration when the gyroscope is disposed at a corresponding plurality of rotational positions in the tool housing; and computing an azimuth of the wellbore from the plurality of gyroscope measurements.
Example embodiments disclosed herein may provide various technical advantages and improvements over the prior art. For example, the disclosed embodiments may provide for gyroscopic azimuth measurements during drilling operations having improved accuracy. Moreover, the disclosed embodiments advantageously enable the gyroscope measurement to be tuned throughout a drilling operation, thereby enabling high accuracy gyroscopic azimuth measurements to be made throughout.
As described in more detail below, example embodiments of the gyroscopic surveying tool 50 may include a gyroscopic sensor arrangement having a single gyroscopic sensor or a gyroscopic sensor arrangement having two gyroscopic sensors (a dual sensor arrangement). The gyroscopic sensor(s) may include substantially any suitable gyroscopic sensor for making measurements in a drill string, such as a micro electro mechanical systems (MEMS) gyroscope. As known to those of ordinary skill in the art, such MEMS gyroscopes are fabricated using integrated circuit fabrication technology and are used in a wide range of applications including spacecraft, aircraft, underwater devices, motor vehicles, gaming devices, and smart phones.
It will be understood by those of ordinary skill in the art that the deployment illustrated on
Gyroscopic surveying tool 50 further includes an electric motor 70 (e.g., an electric stepper motor) deployed in the tool body 52 and configured to sequentially rotate the gyroscope sensor housing 60 (and gyroscope 62) through a plurality of measurement positions (e.g., to three or to six measurement positions). An electronic controller 80 may also be deployed in the tool body (or elsewhere in the drill string) and may be configured to control the operation of the electric motor 70 and the gyroscope 62. As described in more detail below, the controller may be further configured to execute the disclosed methods for making gyroscopic surveying measurements.
Gyroscopic surveying tool 50 may be advantageously utilized to make static surveying measurements in a wellbore (e.g., wellbore azimuth measurements). Static surveying measurements are commonly made after drilling has temporarily stopped (e.g., when a new length of drill pipe is added to the drill string) and the drill bit is lifted off bottom. Such static measurements are often made at measured depth intervals ranging from about 30 feet to about 90 feet (e.g., about 10 meters to about 30 meters) during a drilling operation. During a static surveying operation, the gyroscope sensor housing 60 (and gyroscope 62) may be sequentially rotated (using the motor 70) to a number of distinct rotational orientations (e.g., to two or four orientations in embodiments including a dual gyroscopic sensor arrangement or to three or six orientations in embodiments including a single gyroscope). Gyroscope measurements may be made at each of the rotational orientations. Accelerometer measurements may also be made at each of the rotational orientations. The gyroscope and accelerometer measurements may then be processed in combination to compute a wellbore azimuth.
With continued reference to
In one example, nonlimiting, embodiment, the gyroscopic surveying tool 50 may be configured such that six gyroscope measurements are made along the +u, −u, +v, −v, +w, and −w-axes (directions) in the UVW coordinate system. These six axes may be provided by rotating the gyroscope sensor housing 60 at intervals of sixty degrees on the YZ plane. More specifically, the +u-axis is inclined 60° with respect to the −z-axis when it is orthogonally projected on the YZ plane. The −u-axis is inclined 60° with respect to the +z-axis when it is orthogonally projected on the YZ plane. The +v-axis is inclined at 60° with respect to the −z-axis when it is orthogonally projected on the YZ plane. The −v-axis is inclined at 60° with respect to the +z-axis when it is orthogonally projected on the YZ plane. The +w-axis matches the +z-axis when it is orthogonally projected on the YZ plane. The −w-axis matches the −z-axis when it is orthogonally projected on the YZ plane. More detail regarding this example gyroscopic surveying tool embodiment may be found in U.S. Pat. Nos. 8,528,220 and 10,982,530.
It will be appreciated that a minimum of three separate (independent) measurements of the gravitational acceleration and the earth-rotation angular velocity need to be acquired in order to compute or estimate the azimuth angle. When these measurements are made in the direction of the tool (XYZ) coordinate system, the gyroscope measurements are denoted (ωx, ωy, ωz) and the accelerometer measurements are denoted (gx, gy, gz). Likewise, measurements made in the UVW coordinate system are denoted (ωu, ωy, ωw) and (gu gv, gw). It will be understood, without loss of generality, that gyroscope and accelerometer measurements may be made on any independent coordinate system (e.g., the UVW coordinate system) and then transformed into the tool coordinate system (the XYZ coordinate system) using rotation matrices. Such mathematical techniques are well known to those of ordinary skill in the art.
The coordinate transfer matrix from the NED coordinate system to the XYZ coordinate system is represented based on the Eulerian angle definition
Since the rotation for the Eulerian angle definition should be described in order of azimuth, pitch and roll angle, the coordinate transfer matrix CNEDXYZ becomes
By definition the Earth's gravity (g) is parallel to the NED down direction such that:
The earth-rotation component (Ω) can be described by following matrix relationship:
where λ represents the latitude of the measurement (or observation) and Ω represents the angular velocity of the earth's rotation (e.g., (Ω=15.0411 degrees per hour).
In the XYZ (tool) coordinate system the angular velocity of the earth's rotation may be given, for example, as follows:
Based on the foregoing, the azimuth ψ may be calculated using any one or more of the following three independent equations in which cos θ, sin θ, cos ϕ, and sin ϕ may be determined from the accelerometer measurement using techniques known to those of ordinary skill and as indicated above by {right arrow over (g)}XYZ in Eq. 1.
From the foregoing equations, it is clear that the sensitivity of the computed azimuth depends on the pitch and roll angles of the gyroscopic survey tool (e.g., tool 50). Since each measurement provided by the accelerometer(s) exhibits some level of noise, the measurement error of each accelerometer measurement may be attenuated or amplified depending on the trigonometric functions associated with the pitch and roll angles. For example, in the sin ψ equation, the azimuth is highly sensitive to ωy and insensitive (or has minimal sensitivity) to ωz when the roll angle ϕ=0, since cos 0=1 and sin 0=0. Similarly, the azimuth is highly sensitive to ωz and insensitive (or has minimal sensitivity) to ωy when the roll angle ϕ=90.
In example embodiments in which the gyroscopic survey tool has one or two distinct gyroscopic sensors (i.e., in which the one or two distinct gyroscopic sensors are used to obtain the at least three independent measurements), the total acquisition duration (time) must be shared to accommodate the measurement of three (or more) distinct measurement directions (e.g., along the six axes described above). The total acquisition time is conventionally divided equally such that the gyroscopic measurements have the same noise levels along each measurement axis. One aspect of the disclosed embodiments was the realization that the accuracy of the computed azimuth may be improved by modifying the duration of the acquisition of each gyroscopic measurement. In particular it was realized that gyroscopic measurement components (e.g., ωy) having higher sensitivity may be sampled longer than gyroscopic measurement components (e.g., ωz) having lower sensitivity so as to reduce the noise in the most sensitive components. It was further realized that the particular components having high or low sensitivity depends on the pitch and roll angles of the gyroscopic measurement tool and may also further depend on the measured azimuth and the wellbore latitude.
To minimize the overhead associated with the estimation in 102, it may be advantageous to use any other information readily available prior to the survey. For example, many downhole tools make use of multiple accelerometers/vibration sensors. These sensors are normally used to monitor vibrational conditions of the surveying and the drilling environment but can also be used to estimate the pitch and roll angles of the survey tool (with sufficient accuracy to determine the measurement duration for each gyroscopic measurement at 104.
In example embodiments the gyroscopic surveying tool 50 (
where avibration1 and avibration2 represent the accelerometer measurements made by the low cost vibration sensors, asurveying represents the accelerometer measurement from the high-precision accelerometer, and Rindex represents a rotation matrix from the coordinate system of the triaxial accelerometer set to the tool (XYZ) coordinate system. The components of Rindex are related to the indexing position of the high precision accelerometer. The pitch and roll angles may then be computed from the estimated gravity vector, for example, using Eq. (1).
With continued reference to
One or more partial derivatives of the azimuth with respect to the gyroscopic measurements may be computed at 116, for example, using the pitch and roll angles obtained in 102 and the estimated gyroscope measurement vector obtained in 114. Such partial derivatives may include, for example, ∂ψ/∂wx, ∂ψ/∂wy, and ∂ψ/∂w2 or ∂ψ/∂wu, ∂ψ/∂wv, and ∂ψ/∂ww. The partial derivatives may be computed using mathematical expressions derived by differentiating one or more of Eqs. 3-5. Such expressions may be of the following form:
where fx, fy, and fz or fu, fv, and fw represent mathematical equations relating the partial derivatives to the pitch and roll angles and the gyroscope measurement vector. It will be appreciated that the computation at 116 may alternatively and/or additionally make use of polynomial (or other) mathematical approximations of these equations or may interpolate a look-up table of precomputed partial derivatives.
With continued reference to
where D(wi) represents the duration of each of the gyroscope measurement components wi (e.g., the durations of the wx, wy, and wz measurements), T represents the total time available for making the gyroscope measurements, ∂ψ/∂wi represents the partial derivative of azimuth with respect to the gyroscope measurement component wi and τ∂ψ/∂wi represents the sum of the partial derivatives of each component (e.g., the sum of ψ/∂wx, ∂ψ/∂wy, and ∂ψ/∂wz).
It will be appreciated that the methods described herein may be configured for implementation via one or more controllers deployed downhole (e.g., controller 80 in
With further reference to the methods disclosed in
Although smart data acquisition for gyrocompass acquisitions and certain advantages thereof have been described in detail, it should be understood that various changes, substitutions and alterations may be made herein without departing from the spirit and scope of the disclosure.