The field of the invention is locking systems for hatches, doors, windows, and other hinge-based openings.
The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided in this application is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
Boats, buildings, ships, watercraft, cars, cruise ships, RVs, mobile homes, buses, aircraft, vans, structures, animal enclosures, and all other manner of vehicles and vessels that have an interior space often incorporate hatches or doors that can open an interior space out to the exterior. For example, a boat's cabin can include one or more hatches to, among other things, facilitate airflow and to allow for ingress and egress. Until now, these components have gone largely unchanged, despite many advancements in technology that have brought about smaller, more powerful actuators that require less energy to use, as well as better electronics to facilitate control systems and to allow for wireless communication and control. There exists a need for low energy consuming actuation systems that can facilitate automated locking and unlocking as well as opening and closing.
One example of an effort to improve on existing boat hatches is U.S. Pat. No. 8,688,329 to Cathcart. This patent is directed to a hatch having a linear actuator that can be used to open and close the hatch. But the Cathcart patent fails to contemplate many different improvements that can be implemented using newer technologies, and it similarly fails to contemplate more advanced locking mechanisms.
Examples of improved watercraft hatches are few and far between, but even innovations in other fields, such as car doors, indicate there is ample room for improvement. European Patent Application No. 1087080 is directed to car door systems as opposed to marine door systems. But even this application fails to consider new mechanisms and systems described in this application that can be implemented to cause a door to swing open, and it similarly fails to consider using a variety of different sensors to automate opening and closing of the door.
Thus, there still exists a need in the art for improved hatches for various uses e.g., in watercraft, vehicles, structures, and other applications.
These and all other extrinsic materials discussed in this application are incorporated by reference in their entirety. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided in this application, the definition of that term provided in this application applies and the definition of that term in the reference does not apply.
The present invention provides apparatus, systems, and methods in which a lateral or rotating blade can be used to lock and unlock a hatch. In one aspect of the inventive subject matter, a lid locking and unlocking system is contemplated. The system includes a locking mechanism configured to couple with the lid, the locking mechanism having: a blade comprising a rack along an edge; a motor coupled with a pinion gear, wherein the pinion gear is configured to interact with the rack such that rotating the pinion gear causes the blade to translate; and a receiving mechanism configured to couple with a base, wherein the lid is hingedly coupled with the base and the receiving mechanism comprises a locker receptacle configured to receive the blade.
In some embodiments, the blade further comprises a second rack along a portion of a second edge of the blade. The system can additionally include an exterior manual actuator disposed on an exterior side of the lid, wherein the exterior manual actuator couples with a second pinion gear that is configured to interact with the second rack.
In some embodiments, the system also includes an interior manual actuator disposed on an interior side of the lid, wherein the interior manual actuator couples with a second pinion gear that is configured to interact with the second rack. In some embodiments, the system also includes an exterior manual actuator disposed on an exterior side of the lid and an interior manual actuator disposed on an interior side of the lid, wherein the exterior manual actuator and the interior manual actuator both couple with a second pinion gear disposed therebetween, wherein the second pinion gear is configured to interact with the second rack.
In some embodiments, the second rack is disposed along a portion of the second edge of the blade such that the second pinion gear becomes disengaged from the second rack upon the locking mechanism entering a locked configuration. The interior manual actuator can include at least one peg that is configured to interact with a slot disposed on a side of the second pinion gear facing the interior manual actuator. In some embodiments, the blade comprises a plunger that can be used to manually translate the blade into and out of a locked configuration.
In another aspect of the inventive subject matter, a lid locking and unlocking system is contemplated. The system includes a locking mechanism configured to couple with the lid, the locking mechanism comprising: a blade comprising a rack along an edge and a second rack along a second edge; a motor coupled with a pinion gear, wherein the pinion gear is configured to interact with the rack such that rotating the pinion gear causes the blade to translate; wherein the blade comprises a sloped portion on an end of the blade; a receiving mechanism configured to couple with a base, wherein the lid is hingedly coupled with the base and the receiving mechanism comprises a locker receptacle configured to receive the sloped portion of the blade; a manual actuation mechanism comprising: an interior manual actuator disposed on an interior side of the lid, wherein the interior manual actuator couples with a second pinion gear that is configured to interact with the second rack; and an exterior manual actuator disposed on an exterior side of the lid, wherein the exterior manual actuator also couples with the second pinion gear.
In some embodiments, the interior manual actuator comprises at least one peg that is configured to interact with a slot disposed on a side of the second pinion gear facing the interior manual actuator. In some embodiments, the second rack is disposed along a portion of the second edge of the blade such that the second pinion gear becomes disengaged from the second rack upon the locking mechanism entering a locked configuration. In some embodiments, the blade comprises a plunger that can be used to manually translate the blade into and out of a locked configuration.
In another aspect of the inventive subject matter, a lid locking and unlocking system is contemplated, the system comprising a locking mechanism configured to couple with the lid, the locking mechanism comprising: a blade; a linear actuator coupled with the blade, wherein actuating the linear actuator causes the blade to translate; and a receiving mechanism configured to couple with a base, wherein the lid is hingedly coupled with the base and the receiving mechanism comprises a locker receptacle configured to receive the sloped portion of the blade.
In some embodiments, the blade further comprises a rack along a portion of an edge of the blade. The system can additionally include an exterior manual actuator disposed on an exterior side of the lid, where the exterior manual actuator couples with a pinion gear that is configured to interact with the rack. In some embodiments, the system also includes an interior manual actuator disposed on an interior side of the lid, where the interior manual actuator couples with a pinion gear that is configured to interact with the rack.
The system can also include an exterior manual actuator disposed on an exterior side of the lid and an interior manual actuator disposed on an interior side of the lid, wherein the exterior manual actuator and the interior manual actuator both couple with a pinion gear disposed therebetween, wherein the pinion gear is configured to interact with the rack. In some embodiments, the pinion gear becomes disengaged from the rack upon the locking mechanism entering a locked configuration. In some embodiments, the interior manual actuator comprises at least one peg that is configured to interact with a slot or hole disposed on a side of the pinion gear facing the interior manual actuator.
In another aspect of the inventive subject matter, a lid locking and unlocking system is contemplated, the system has a locking mechanism configured to couple with the lid, the locking mechanism comprising: a screw mechanism; a motor coupled with the screw mechanism, wherein actuating the motor causes the screw mechanism to rotate; a receiving mechanism configured to couple with a base, wherein the lid is hingedly coupled with the base and the receiving mechanism comprises a locker receptacle configured to receive the screw mechanism.
In some embodiments, the system also includes an exterior manual actuator disposed on an exterior side of the lid, wherein the exterior manual actuator is configured to couple with the screw mechanism.
One should appreciate that the disclosed subject matter provides many advantageous technical effects including autonomous operation of the hatches locking mechanism to allow interior spaces to be connected or closed in terms of ventilation, lighting, humidity or presence of water while also possible to operate the mechanism manually, from a mobile device, remote control device, control panel, or controls directly mounted to the system. This flexibility of usability also facilitates improved safety and reliability of the hatches, preventing possible damage to the interior space or its contents.
Various objects, features, aspects and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
The following discussion provides example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus, if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
As used in the description in this application and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description in this application, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
Also, as used in this application, and unless the context dictates otherwise, the term “coupled to” is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms “coupled to” and “coupled with” are used synonymously.
In some embodiments, the numbers expressing quantities of ingredients, properties such as concentration, reaction conditions, and so forth, used to describe and claim certain embodiments of the invention are to be understood as being modified in some instances by the term “about.” Accordingly, in some embodiments, the numerical parameters set forth in the written description and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by a particular embodiment. In some embodiments, the numerical parameters should be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of some embodiments of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as practicable. The numerical values presented in some embodiments of the invention may contain certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Moreover, and unless the context dictates the contrary, all ranges set forth in this application should be interpreted as being inclusive of their endpoints and open-ended ranges should be interpreted to include only commercially practical values. Similarly, all lists of values should be considered as inclusive of intermediate values unless the context indicates the contrary.
Embodiments of the inventive subject matter can be incorporated into hatches on boats and other watercraft. Although the examples below can be interpreted as pertaining specifically to boats and other watercraft, the inventors specifically contemplate implementing embodiments into any manner of buildings, structures, equipment, mining facilities, aircraft, vessels, and vehicles that have opening doors or windows that could benefit from automated and electronic control. For example, in the context of a building, skylights in many homes are difficult to reach and would benefit from a system that allows for both remote control and for automated control based on, e.g., environmental conditions and user preferences. As such, in this application, the term “lid” without a modifier preceding it (e.g., “hatch lid”) should be interpreted to refer to a hinged cover of an opening, where that opening can be a door, a window, a hatch, etc.
Locking system 100 is configured such that at least a portion passes through plate portion 106. This allows for an exterior handle 108 to be accessible on an exterior side of hatch lid 102 while other portions are disposed on an interior side of hatch lid 102. Locking system 100 is configured for both manual and electronic actuation, where the actuation can actuate system 100 into several different configurations including locked (external handle 108 and knob 110 are disengaged), unlocked (external handle 108 and knob 110 are engaged), closed (locking blade 112 is fully extended), and open (locking blade 112 is fully retracted). In the locked configuration, the lid can be either watertight or non-watertight, depending on how far the locking blade is extended. Because the locking blade has a sloped portion, if the blade is not fully extended into the locker receptable, the lid can be locked by also non-watertight, thus allowing air or water to pass through it, and when the blade is fully extended, it pulls the lid down to create a watertight seal. Thus, in the closed configuration, the lid can be watertight-locked or it can be non-watertight-locked. In the unlocked configuration, the lid is not necessarily watertight (e.g., while unlocked, the lid can be either opened or closed). Actuation can be accomplished manually using internal knob 110 or exterior handle 108. Exterior handle 108 can additionally include an O-ring 138 to help create a watertight seal between exterior handle 108 and hatch lid 102. Both exterior handle and interior knob can be more generally described as exterior and interior manual actuators.
A user can rotate either exterior handle 108 or internal knob 110 to cause locking blade 112 to translate laterally (left/right as shown in
Locking blade 112 features a sloped portion 114 on an end, as shown in
Locking system 100 can also be electronically actuated by, e.g., an electric motor 120, which is housed in handle enclosure 122 and made visible in
Thus, as motor 120 turns, it causes pinion gear 124 to turn. Pinion gear 124 interacts with rack 126, which is a feature of locking blade 112, causing locking blade 112 to translate into either a locked or unlocked configuration in conjunction with locker receptacle 118. Each of these components can be at least partially disposed within handle enclosure 122.
Embodiments of the inventive subject matter can additionally include a reed switch 140. A reed switch is one that is actuated in the presence of a magnetic field. Reed switches can be made to be normally open, and thus in the presence of a magnetic field, such a reed switch could close, thereby completing a circuit.
One purpose of reed switch 140 is to indicate to the system when locking blade 112 is in the correct position to be inserted into locker receptacle 118. Magnet 142 is fixed to locker receptacle 118, and reed switch 140 is fixed to the handle enclosure 122. Reed switch 140 is activated as it moves towards magnet 142 as the hatch lid rotates. When reed switch 140 is active, it means locking blade 112 is positioned to properly translate into locker receptacle 118. Reed switch 140 can also act as a limit switch to indicate whether system 100 is locked or unlocked. Instead of a reed switch, limit switches, buttons, or other distance sensors can alternatively be implemented.
By activating linear actuator 202, output shaft 204 presses against (or pulls on) protrusion 208. This causes locking blade 206 to translate (e.g., up or down as drawn in
As shown in
If, for example, there is a motor or electrical failure, screw mechanism 304 can be manually actuated by manual tab 313 as a backup to fully close a hatch, preventing situations where a hatch cannot be fully closed because of that failure. Screw mechanism 304 can also be manually actuated to open a hatch, especially during an evacuation situation when there is an electrical failure. Manual tab 313 is included on a side of the screw mechanism 304, giving users the ability to press against manual tab 313 to cause the screw mechanism 304 to rotate to fully close (e.g., lock) or open (e.g., unlock) the hatch. Manual tab 313 can thus be manually activated to prevent external operation of the locking system 300, thereby restricting unwanted access or creating a watertight seal of the hatch. In some embodiments, a hatch can have a single locking system 300, while in other embodiments two or more can be implemented.
In some embodiments, locking system 300 further comprises a manual locker 314, as shown in
Thus, specific systems and devices related to hatch locking/unlocking and opening/closing have been disclosed. It should be apparent, however, to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts in this application. The inventive subject matter, therefore, is not to be restricted except in the spirit of the disclosure. Moreover, in interpreting the disclosure all terms should be interpreted in the broadest possible manner consistent with the context. In particular the terms “comprises” and “comprising” should be interpreted as referring to the elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps can be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced.
This application claims priority to U.S. Provisional Patent Application No. 63/030,294 filed May 26, 2020; U.S. Provisional Patent Application No. 63/026,715 filed May 18, 2020; and U.S. Provisional Patent Application No. 62/979,124 filed Feb. 20, 2020. All extrinsic materials identified in this application are incorporated by reference in their entirety.
Number | Date | Country | |
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63030294 | May 2020 | US | |
63026715 | May 2020 | US | |
62979124 | Feb 2020 | US |