The present application relates generally to structured materials having tunable expansion coefficients.
A mechanical metamaterial structure in accordance with one or more embodiments comprises a plurality of cell structures arranged in a repeating pattern and comprising a given material and a plurality of connective elements connecting the plurality of cell structures. The connective elements comprise a material that is softer than the given material of the plurality of cell structures and is responsive to an external stimulus. The plurality of connective elements connects the plurality of cell structures in an arrangement configured to cause a volume expansion or contraction of the mechanical metamaterial structure when the external stimulus is applied to the connective elements.
Various embodiments disclosed herein relate to mechanical metamaterials, which are hybrid structured materials composed of hard cells or inclusions connected via specially designed soft components such as soft networks, soft hinges, or bilayer joints. The soft components are responsive to external stimuli such as mechanical loads, temperature changes, humidity, and electric-magnetic fields etc. Due to the special design and responsive properties of the soft components, this family of structured materials can have tunable expansion coefficients in a very wide range, including both positive expansion coefficients and negative expansion coefficients. The expansion can be induced by temperature, humidity, and electric-magnetic fields etc. Based on different types of stimuli, the corresponding expansion coefficients can be thermal expansion coefficients (CTE) and coefficients of moisture expansion (CME), etc.
Exemplary applications of the mechanical metamaterials include sensors, actuators, bio-medical materials and devices, smart digital displays, and smart clothes and wearable devices. The materials can also be used for inducing color change (e.g., for camouflage) and pattern change (e.g., where pattern changes indicate information). In addition, the materials can be used as part of responsive filters or valves to control the flow of fluids or particles.
The mechanical metamaterials can be made using low cost, simple, and versatile manufacturing methods.
The hybrid structured materials can be designed to effectively tune the expansion coefficients of a wide range of materials.
Prototypes of selected designs were fabricated via a multi-material 3D printer. Through mechanical experiments on the 3D printed prototypes, it was shown that upon mechanical instability, the materials can experience dramatic volume change. It was also found that there is an optimized bi-axial displacement ratio that can most easily trigger the volume change.
Through another set of experiments on the 3D printed prototypes, it was also shown that besides mechanical instability, the volume change can also be triggered by the change in temperature. By varying the design and loading process, both positive and negative thermal expansion coefficients can be achieved.
The new mechanical metamaterials have wide range of applications including, e.g., in new sensors, actuators, fasteners, bio-medical materials and devices for drug delivery, bio-medical stents, smart digital displays, smart clothes, and wearable devices etc. It can also be used for inducing color change for camouflage, and pattern change and different patterns can carry different information. In addition, it can be used for designing responsive filters or valves to control the flow of fluids or particles.
Both designs were fabricated via a multi-material 3D printer (Objet Connex 260). Design 1 was printed with single material DM9760 (shear modulus ˜0.92 MPa). For Design 2, the soft phase was printed as TangoBlack+(shear modulus ˜0.26 MPa) and the hard phase was printed as VeroWhite (Young's modulus ˜2 GPa, Poisson's ratio ˜0.35, shear modulus ˜740.74 MPa). The overall dimensions of both specimens are 50 mm, 50 mm, and 20 mm along x, y, and z directions, respectively. The total in-plane (x-y plane) thickness t of the walls is 1 mm. The rib length L is 6.25 mm. Thus, there are 8 by 8 square cells in both specimens. For Specimen 2, the thickness of the hard square is t/2.
To explore the mechanical behavior of the two specimens under bi-axial compression loads, a custom bi-axial compression apparatus was mounted on a Zwick material testing machine. The specimens sit in the compression frame of the apparatus. Displacement controlled quasi-static compressive loading was applied (with the loading rate of ˜0.02 mm/s). Under the overall uni-axial compression, the square frame of the apparatus provides bi-axial compression on the specimens. By varying the mounting angle of the square frame in the apparatus, different bi-axial compression ratio can be achieved.
Under bi-axial compression, the structured material will lose stability and different instability patterns will be generated. For the cases of equi-biaxial compression, the instability patterns and the load-displacement curves of the two specimens are shown in
To further understand the mechanics of the pattern transformation from achiral (single material design) to chiral (two-phase design) ones, a two dimensional finite element (FE) model of Design 2 was set up, in which the rib length and the shear modulus of the soft phase are kept the same (L=6.25 mm, ps=0.26 MPa). While, the shear modulus of the hard phase was varied from 0.26 MPa to 1040 MPa with n varies as 1, 2, 4, 6, 10, 15, 20, 40, 100, 400, 1000, and 4000. When n=1, Design 2 degenerates into Design 1. The wall thickness t varies as 0.5, 1, and 2 mm, thus L/t changes as 12.5, 6.25, and 3.125, respectively. The wall thickness of the hard phase is kept as t/2. Therefore, for this parametric study, total 36 FE simulations were performed by systematically varying the geometric and material parameters.
In this parametric study, we focus on exploring the influences of the stiffness ratio n and the length respect ratio L/t of the cell wall on the critical strain to instability and strain energy distribution in two phases. To exclude the boundary effects and get the intrinsic mechanical properties of the material, periodic boundary conditions were used in all FE simulations. Equal biaxial compression loads were applied at the boundaries.
The FE results of the buckling modes of four cases (n=1, 6, 40, and 4000, L/t=12.5) are shown in
Also, the non-dimensionalized critical strain along y direction is plotted as a function of stiffness ratio n in
From the numerical results, an empirical relation between the K and n is obtained,
Eq. 5.6 shows that the critical strain is proportional to the square of (t/L)2. Thus, the critical strain can be non-dimensionalized as εcr/(t/L)2), which theoretically, is only a function of n as shown in
To quantify the energy distribution in the soft and hard phases in the post-instability range, the numerical results of the strain energy in the soft and hard phases are output at the same overall displacement (3 mm) after the instability. For the two different modes, the strain energies in soft and hard phases are derived as
Equations (3)-(6) show that the strain energy in each phase for each mode is proportional to dt3Δd. Thus, the strain energy U can be non-dimensionalized as U/dt3Δd.
The FE results (square marks for L/t=12.5; circle marks for L/t=6.25; triangle marks for L/t=3.125) and the theoretical predication (red solid line for mode I and blue solid line for mode II) of the non-dimensionalized strain energy in the soft phase and the hard phase are compared in
In Mode I dominant part, the theoretical prediction is based on the Euler beam theory (Equations (3) and (4)). For Mode II dominant part, the theoretical prediction is based on the rotational spring rigid rod model (Equations (5) and (6)). For the strain energy in the hard phase, in the Mode I dominant area, it increases when n increases; after n increases into the Model II dominant area, the rate of increase reduces, and it starts to decease in pure Mode II area and goes to zero for very large value of n, which representing the ideal Mode II. The theoretical prediction based on the Euler beam theory match with the FE results very well in the Mode I dominant area. The theoretical prediction of the strain energy in the hard phase based on the rotational spring rigid rod model give a zero value, since in that model, the hard phase only has rigid body rotation.
To further compare the strain energy distribution in soft and hard material, the strain energy in soft and hard material over the total strain energy Us/Utotal and Uh/Utotal, where Utotal=Us+Uh are outputted in
It shows that for all cases, the value of the energy ratio is ˜0.5 for both soft and hard material in Mode I dominant area. After n increases into Mode II dominant area, the energy ratio of soft material (solid marks) starts to increase and that of hard material (hollow marks) starts to decrease significantly, presenting a bifurcation in the area of transition from Mode I to Mode II. This bifurcation indicates that for Mode I pattern, the energy distribution is almost the same in soft and hard material since bending occurs in both hard and soft phases. When transit to Mode II, the energy will distribute more into soft phase. This is because that the bending in the ribs reduces while rotation of the cell increases, and then the rotation-induced strain starts to localize in the soft phase.
The custom bi-axial apparatus can achieve a different displacement ratio by rotating the loading frame and mounting it on corresponding channels. By using the custom bi-axial compression apparatus, mechanical experiments under different displacement ratios were performed on Specimen 2. The displacement ratio is defined as d1/d2, where d1 and d2 are the displacement along local directions 1 and 2, respectively. In the experiments, three loading cases were explored: biaxial compression with d1/d2=1 and 2, and uniaxial compression. For each experiment, FE simulations were performed, in which, the load frame of the biaxial apparatus was represented by an analytical rigid surface with a right angle, hard contact was defined between the surface the boundaries of the specimen. The experimental and FE results of the three cases are shown in
The displacement-force curves of the three cases are plotted in
To exclude the boundary effects and get the intrinsic mechanical properties of the material, FE simulations with periodic boundary conditions were performed under different biaxial displacement ratio. Seven different biaxial displacement ratios and one uniaxial compression were applied in the FE simulations. For all FE models, the stiffness ratio of 1000 was used.
The FE results of the critical strain are plotted as a function of bi-axial displacement ratio, as shown in
The local deformation within the lattices before and after instability are quantified from the FE simulations. The max in-plane principal strain of the four FE models (d1/d2=1:1, 1:2, 1:4 and uniaxial compression) are compared in both pre-instability and post-instability ranges at different overall displacement δy; as shown in
However, in the post-instability range (
The contour of max in-plane principal strain for the four cases before instability (δy=0.1 mm) and after instability (Δd=1 mm) show that before instability, the uniaxial compression case has the lowest local compressive strain. However, after instability, the uniaxial compression case has the highest tensile strain.
The trends shown in the pre-instability range and in the post-instability range are consistent with those shown in the experiments (
The pattern transformation can be triggered by not only mechanical instability, but also by external stimuli, such as temperature. For example, if the soft hinges are made of materials with shape memory effects, the pattern transformation can be triggered by temperature change.
Also, the soft connection can have different designs, as shown in
In one or more embodiments, the materials from the 3D printer have shape memory effects. To demonstrate the pattern transformation through temperature change, specimens (with the modified design shown in
First, both specimens are put into a tank of hot water with the temperature of 58° C., which is above the glass transition temperature of the soft hinge material. Under this temperature, the soft hinges become extremely soft. The samples were then deformed under equi-biaxial tension (Specimen 1,
Mechanical experiments on the 3D printed specimens were performed under quasi-static (with overall strain rate 10−3 per second) biaxial compressive loading. To allow full curing, all specimens were tested 24 hours after printing under room temperature. The experiments were conducted on a Zwick/Roell material testing machine (ZwickiLine) mounted with custom biaxial compression apparatus. The custom biaxial compression apparatus can achieve different biaxial displacement ratio by simply rotate the loading frames and matching them with paired channels. A high-resolution camera was used to record the deformed configurations of the specimens at each time instant during the experiments. Image processing was performed to output data from the images taken.
Finite element simulations of the experiments. FE simulations of the biaxial compression experiments on the two specimens were performed in ABAQUS/STANDARD V6.13. Four-node 2D plane stress elements (CPS4) were used and the accuracy was verified by mesh refinement study. Since the hard square cells in specimens barely deform during deformation, linear elastic isotropic material model with Young's modulus E=500 MPa, the Poisson's ratio v=0.35, was used (measured from standard dogbone tests). For rubbery DM9760 and TangoBlack+, incompressible hyperelastic Mooney-Rivlin model was used. The strain energy density function of the Mooney-Rivlin model is W=C10 (l1−3)+C01 (l2−3), where l1 and l2 are the first and second invariants of Cauthy-Green deformation tensor. The material parameters were obtained from the standard experiments of both uni-axial tension and compression. For DM9760, C01=0.46 MPa, C10=OMPa, (in the true strain range of ˜−0.8 to 0.4). For TangoBlack+, take the consider of the interphase at the boundary of two different materials due to the material jetting process of the 3D printer C01=0.1208 MPa, C10=0. 3792 MPa, (in the true strain range of ˜−0.8 to 0.4). Two rigid surfaces with right-angles were modelled to represent the biaxial compression apparatus and contact were defined between the specimen and the rigid surfaces. The bottom surface was fixed and prescribed displacement were added on the top surface to represent the biaxial compression process of the experiments. For the one uniaxial compression case, two rigid flat surfaces were modelled to represent the compression disks. Contact was defined between the rigid surfaces and the FE model. The bottom surface was fixed and prescribed displacement was added at the top surface to represent the uniaxial compression process of the experiments.
FE simulations of parametric study. FE simulations of the parametric study were performed in ABAQUS/STANDARD V6.13. The RVE was modelled with four-node 2D plane stress elements (CPS4) and the accuracy was verified by mesh refinement study. Periodic boundary condition was applied at all four edges of the FE model to exclude the boundary effects. Prescribed displacement was applied on the dummy point to perform bi-axial compression.
Having thus described several illustrative embodiments, it is to be appreciated that various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to form a part of this disclosure, and are intended to be within the spirit and scope of this disclosure. While some examples presented herein involve specific combinations of functions or structural elements, it should be understood that those functions and elements may be combined in other ways according to the present disclosure to accomplish the same or different objectives. In particular, acts, elements, and features discussed in connection with one embodiment are not intended to be excluded from similar or other roles in other embodiments. Δdditionally, elements and components described herein may be further divided into additional components or joined together to form fewer components for performing the same functions.
Accordingly, the foregoing description and attached drawings are by way of example only, and are not intended to be limiting.
This application claims priority from U.S. Provisional Patent Application No. 63/158,616 filed on Mar. 9, 2021 entitled SMART MECHANICAL METAMATERIALS WITH TUNABLE STIMULI-RESPONSIVE EXPANSION COEFFICIENTS, which is hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US22/19432 | 3/9/2022 | WO |
Number | Date | Country | |
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63158616 | Mar 2021 | US |