This application relates generally to sensor systems and, more particularly, relates to systems and methods for implementation of a smart wheel system having an interconnect ring topology.
In the area of automotive sensor systems, the demand for advanced sensing applications to complement existing electronic safety systems has drawn considerable attention. This includes, for example, measurements of temperature, pressure, acceleration, and forces (static and dynamic) acting on a tire, wheel and car. All these sensors create an increased power demand to operate and transmit data more frequently. Current power sources (e.g., lithium ion batteries) driving these sensors are limited in their capacity and exhibit drawbacks such as low durability, difficulty of replacement, and most notably, inferior sustainability in terms of environmental impact. With increased power load, these power sources are further subjected to accelerated discharge cycles, resulting in frequent or premature replacement of entire sensor modules. This may increase the overall cost of ownership and maintenance to a user.
An alternative approach for replacing the battery in these sensor systems involves harvesting energy from the environment. Energy harvesters are devices that transform energy from various sources such as kinetic, heat, light and mechanical energy into usable electrical energy. When these energy harvesters are mounted outside the bead area of the tire-wheel, supplying power inside the sealed area of the tire can be challenging. These challenges include a) mounting and alignment of harvesters with respect to interconnects that can carry power inside the tire, b) maintaining airtight (pressurized) seal while allowing the interconnects to go inside the bead area, and c) providing access to power interconnects in the side wall and tread sections of the tire.
In addition to increased power demand, these sensors may process, transmit and receive streaming data using wired and wireless methods at low or high bandwidth to an external communication module or gateway that are placed in close proximity around the wheels or can be housed inside the vehicle. As the data packets get larger and increased transmission frequency, especially when communicating from vehicle to infrastructure (V2X), the current BLE, 5G and 6G wireless transmission methods will not be sufficient for meeting this throughput through the wheel.
Alternatively, these external modules can be placed on stationary structures like the road, towers and buildings which are further away and will need stronger wireless range for communication. Furthermore, due to the enclosed Faraday cages that are formed with the steel belted radials and other internal structures of the tire and the wheel, the wireless transceiver may be limited in the transmission and receiver range when their antenna is situated inside the pressurized area of the wheel. Other applications may utilize external sensors and communication modules mounted on the outside of the tire (non-pressurized area) as well as various locations in and around the wheels that may communicate to sensors or processors inside the pressurized area using wired communication.
The foregoing examples of the related art and limitations related therewith are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent upon a reading of the specification and a study of the drawings.
The exemplary embodiments disclosed herein are directed to solving the issues relating to one or more of the problems presented in the prior art, as well as providing additional features that will become readily apparent by reference to the following detailed description when taken in conjunction with the accompanied drawings. In accordance with various embodiments, exemplary systems, methods, devices and computer program products are disclosed herein. It is understood, however, that these embodiments are presented by way of example and not limitation, and it will be apparent to those of ordinary skill in the art who read the present disclosure that various modifications to the disclosed embodiments can be made while remaining within the scope of the invention.
In certain embodiments, a smart wheel system includes: a first plurality of modules attached to a circumferential surface of a wheel, wherein the first plurality of modules are interconnected with one another in a ring configuration that spans along the circumferential surface of the wheel, wherein the first plurality of modules includes: at least one energy harvesting (EH) module that includes at least one EH component configured to convert a force acting on the at least one EH component into at least one first electrical signal; and at least one dummy cavity module comprising at least one electronic module; wherein the at least one EH module and the at least one dummy cavity module are each electrically coupled to an electrical interface coupled to the wheel.
In certain embodiments, the at least one first electrical signal provides energy to at least one sensor disposed within a tire coupled to the wheel. In alternative embodiments, the at least one first electrical signal indicates a value of at least one physical parameter associated with the tire.
In certain embodiments, the first plurality of modules is located between a rim portion of the wheel and a bead area of a tire mounted on the wheel, and wherein the first plurality of modules further includes at least one dummy module.
In certain embodiments, the at least one EH module includes at least one piezoelectric component, wherein the at least one piezoelectric component is configured to produce energy in response to mechanical strain imparted on the at least one piezoelectric component, wherein the at least one piezoelectric component is configured to deform while experiencing the mechanical strain.
In certain embodiments, the electrical interface includes a plurality of conductors, wherein the plurality of conductors includes at least two of the following: a first conductor for power signal transmission; a second conductor for data signal transmission; one or more radio frequency (RF) antenna traces; and one or more optical fibers for transmitting optical signals collected from an optical transceiver.
In certain embodiments, the electrical interface includes a valve stem interconnect structure, wherein the valve stem interconnect structure includes a flexible printed circuit board (PCB) cable that electrically couples a first sensor disposed inside a pressurized area of a tire mounted on the wheel to a connector disposed outside of the pressurized area.
In certain embodiments, the at least one electronic module includes at least one of the following: an energy storage element for storing the electrical energy converted from the at least one EH module; an electric double layer capacitor (EDLC) energy storage element for memory backup; a power management control integrated circuit (IC); one or more high voltage input multilayer ceramic capacitors (MLCCs); and an electrical interconnect module for in-tire power delivery.
In certain embodiments, the first plurality of modules spans an entirety of the circumferential surface of the wheel.
Various exemplary embodiments of the invention are described in detail below with reference to the following Figures. The drawings are provided for purposes of illustration only and merely depict exemplary embodiments of the invention. These drawings are provided to facilitate the reader's understanding of the invention and should not be considered limiting of the breadth, scope, or applicability of the invention. It should be noted that for clarity and ease of illustration these drawings are not necessarily drawn to scale.
Various exemplary embodiments of the invention are described below with reference to the accompanying figures to enable a person of ordinary skill in the art to make and use the invention. As would be apparent to those of ordinary skill in the art, after reading the present disclosure, various changes or modifications to the examples described herein can be made without departing from the scope of the invention. Thus, the present invention is not limited to the exemplary embodiments and applications described and illustrated herein. Additionally, the specific order or hierarchy of steps in the methods disclosed herein are merely exemplary approaches. Based upon design preferences, the specific order or hierarchy of steps of the disclosed methods or processes can be rearranged while remaining within the scope of the present invention. Thus, those of ordinary skill in the art will understand that the methods and techniques disclosed herein present various steps or acts in a sample order, and the invention is not limited to the specific order or hierarchy presented unless expressly stated otherwise.
This local sensor system 104 may include a local smart wheel server 108 that communicates with the sensors within the device platform 106. Accordingly, each device platform 106 may include at least one sensor and also include ancillary interfaces, such as communication interfaces, for communication with the local smart wheel server 108. This local smart wheel server 108 may also be in communication with a local smart wheel datastore 110 and any local user devices 112, such as a smartphone. For ease of explanation, the term local may refer to devices that are bound within or on a vehicle body 114 or a smart wheel 102 of a vehicle 116.
In contrast, the term remote may refer to devices that are outside of the vehicle body 114 or smart wheel 102 of the vehicle 116. For example, the local smart wheel server 108 may be configured to communicate with a remote network 120, such as the Internet. This remote network 120 may further connect the local smart wheel server 108 with remote servers 122 in communication with remote datastores 124 or remote user devices 126. In addition, the local smart wheel server 108 may be in communication with external sensors or devices, such as a remote satellite 128 for global positioning system (GPS) information.
In various embodiments, at least some of the devices of the device platform 106 may be configured to communicate with the local smart wheel server 108 via a communications interface. This communications interface may enable devices to communicate with each other using any communication medium and protocol. Accordingly, the communications interface 280 may include any suitable hardware, software, or combination of hardware and software that is capable of coupling the device platform 106 with the local smart wheel server 108. The communications interface may be arranged to operate with any suitable technique for controlling information signals using a desired set of communications protocols, services or operating procedures. The communications interface may comprise the appropriate physical connectors to connect with a corresponding communications medium. In certain embodiments, this communications interface may be separate from a controller area network (CAN) bus. For example, the communications interface may facilitate wireless communications within the local sensor system 104 (e.g., between the device platforms 106 and the local smart wheel server 108). Further discussion of such a communications interface is provided in greater detail below.
In certain embodiments, at least some of the devices of the device platform 106 may be configured to communicate with the remote network 120. For example, sensor data produced by a sensor of the device platform 106 may be communicated to the remote servers 122, the remote datastores 124, the remote user devices 126, and/or the remote satellite 128 via the remote network 120. In various embodiments, certain devices of the device platform 106 may communicate directly with the remote network 120. For example, certain devices of the device platform 106 may include communication interfaces (discussed further below) that may be configured to communicate directly with the remote network 120 in a manner that bypasses the local server 108. In other embodiments, certain devices of the device platform 106 may communicate indirectly with the remote network 120. For example, certain devices of the device platform 106 may include communication interfaces (discussed further below) that may be configured to communicate indirectly with the remote network 120 via the local server 108, which includes one or more communication interfaces (discussed further below) to communicate with external devices via various communication protocols (e.g., LTE, 5G, etc.), as discussed in further detail below.
These communications from the device platform 106 to the remote server 122, whether direct or indirect, may include sensor data collected by the device platform for analysis by the remote server 122. This sensor data may be analyzed by the remote server 122 to determine an action that may be performed by the local server 108, in accordance with various embodiments. For example, as will be discussed in further detail below, this sensor data may be utilized to determine a parameter value. Then certain actions may be performed based on the state of the parameter value, such as in response to the parameter value meeting certain threshold values (e.g., an alert or notification presented via a user interface). This determination of a parameter value may be performed at the remote server 122 and then the parameter values communicated to the local server 108 to determine the action to be performed based on the state of the parameter value. In other embodiments, both the determination of a parameter value and the determination of the resultant action may be performed by the remote server 122. Then the remote server 122 may communicate an indication of the action to be performed to the local server 108 for implementation (e.g., as an instruction to the local server 108 for implementation). Although certain embodiments describe sensor data as being communicated to a remote server for processing, sensor data may be processed in other manners as desired for different applications in accordance with various embodiments. For example, the sensor data may be processed locally at the local server 108 with or without additional inputs provided from the remote server 122, remote user device 126, and/or remote satellite 128, as will be discussed further below. In some embodiments, the device platform 106 may communicate directly with the user device 112 (e.g., a smartphone) which can then communicate directly or indirectly with the local server 108, remote network 120, remote user device 126 and/or remote satellite 128. In further embodiments, the wheel 102 (e.g., serving as an antenna) and/or the sensor platform 106 may have a direct communication link with the remote user device 126 or remote satellite 128 (e.g., for purposes of internet access and/or GPS applications).
In some embodiments, the system bus 234 may couple each of the various system components together. It should be noted that, as used herein, the term “couple” is not limited to a direct mechanical, communicative, and/or an electrical connection between components, but may also include an indirect mechanical, communicative, and/or electrical connection between two or more components or a coupling that is operative through intermediate elements or spaces. The system bus 234 can be any of several types of bus structure(s) including a memory bus or memory controller, a peripheral bus or external bus, and/or a local bus using any variety of available bus architectures including, but not limited to, 9-bit bus, Industrial Standard Architecture (ISA), Micro-Channel Architecture (MSA), Extended ISA (EISA), Intelligent Drive Electronics (IDE), VESA Local Bus (VLB), Peripheral Component Interconnect Card International Association Bus (PCMCIA), Small Computers Interface (SCSI) or other proprietary bus, or any custom bus suitable for computing device applications.
In some embodiments, optionally, the computing device 200 can also include at least one media output component or display interface 236 for use in presenting information to a user. Display interface 236 can be any component capable of conveying information to a user and may include, without limitation, a display device (not shown) (e.g., a light-emitting diode (“LED”) display, a liquid crystal display (“LCD”), an organic light emitting diode (“OLED”) display, or an audio output device (e.g., a speaker or headphones). In some embodiments, computing device 200 can provide at least one desktop interface, such as desktop 240. Desktop 240 can be an interactive user environment provided by an operating system and/or applications running within computing device 200, and can include at least one screen or display image, such as display image 242. Desktop 240 can also accept input from a user in the form of device inputs, such as keyboard and mouse inputs. In some embodiments, desktop 240 can also accept simulated inputs, such as simulated keyboard and mouse inputs. In addition to user input and/or output, desktop 240 can send and receive device data, such as input and/or output for a FLASH memory device local to the user, or to a local printer.
In some embodiments, the computing device 200 includes an input or a user interface 250 for receiving input from a user. User interface 250 may include, for example, a keyboard, a pointing device, a mouse, a stylus, a touch sensitive panel (e.g., a touch pad or a touch screen), a position detector, and/or an audio input device. A single component, such as a touch screen, may function as both an output device of the media output component and the input interface. In some embodiments, mobile devices, such as tablets, can be used.
In some embodiments, the computing device 200 can include a database 260 as a datastore within memory 232, such that various information can be stored within database 260. Alternatively, in some embodiments, database 260 can be included within a remote server (not shown) with file sharing capabilities, such that database 260 can be accessed by computing device 200 and/or remote end users. In some embodiments, a plurality of computer-executable instructions can be stored in memory 232, such as one or more computer-readable storage mediums 270 (only one being shown in
In the example of
The computing device 200 has a communications interface 280, which enables the computing device 200 to communicate with the user and other devices using one or more known communication mediums and communication protocols. Here, the communication mediums and protocols can be but are not limited to, the Internet, an intranet, a wide area network (WAN), a local area network (LAN), a wireless network, Bluetooth, Wi-Fi, and a mobile communication network.
In some embodiments, the communications interface 280 may include any suitable hardware, software, or combination of hardware and software that is capable of coupling the computing device 200 to one or more networks and/or additional devices. The communications interface 280 may be arranged to operate with any suitable technique for controlling information signals using a desired set of communications protocols, services or operating procedures. The communications interface 280 may comprise the appropriate physical connectors to connect with a corresponding communications medium, whether wired or wireless. In some embodiments, the communications interface 280 includes radio frequency (RF) communications circuitry and at least one antenna for transmitting and receiving RF signals in accordance with various known communication protocols (e.g., LTE, 5G, Wi-fi, etc.).
A communications network may be utilized as a means of communication. In various aspects, the network may comprise local area networks (LAN), controller area networks (CAN), as well as wide area networks (WAN) including without limitation the Internet, wired channels, wireless channels, communication devices including telephones, computers, wire, radio, optical or other electromagnetic channels, and combinations thereof, including other devices and/or components capable of/associated with communicating data. For example, the communication environments comprise in-body communications, various devices, and various modes of communications such as wireless communications, wired communications, and combinations of the same.
Wireless communication modes comprise any mode of communication between points (e.g., communication nodes) that utilize, at least in part, wireless technology including various protocols and combinations of protocols associated with wireless transmission, data, and devices. The communication nodes can include, for example, wireless devices such as mobile terminals, stationary terminals, base stations, access points, smartphones, and other known devices capable wireless communications via various wireless communication protocols. Further examples of communication nodes can include wireless headsets, audio and multimedia devices and equipment, such as audio players and multimedia players, telephones, including mobile telephones and cordless telephones, and computers and computer-related devices and components, such as printers, network-connected machinery, and/or any other suitable device or third-party device.
Wired communication modes comprise any mode of communication between points that utilize wired technology including various protocols and combinations of protocols associated with wired transmission, data, and devices. The points comprise, for example, devices such as audio and multimedia devices and equipment, such as audio players and multimedia players, telephones, including mobile telephones and cordless telephones, and computers and computer-related devices and components, such as printers, network-connected machinery, and/or any other suitable device or third-party device. In various implementations, the wired communication modules may communicate in accordance with a number of wired protocols. Examples of wired protocols may comprise Universal Serial Bus (USB) communication, RS-232, RS-422, RS-423, RS-485 serial protocols, FireWire, Ethernet, Fiber Channel, MIDI, ATA, Serial ATA, PCI Express, T-1 (and variants), Industry Standard Architecture (ISA) parallel communication, Small Computer System Interface (SCSI) communication, Peripheral Component Interconnect (PCI) communication, CAN interface, Local Interconnect Networks (LIN), Inter-Integrated Circuit (I2C), Serial Peripheral Interface (SPI), or one wire interface, to name only a few examples.
Accordingly, in various aspects, the communications interface 280 may comprise one or more interfaces such as, for example, a wireless communications interface, a wired communications interface, a network interface, a transmit interface, a receive interface, a media interface, a system interface, a component interface, a switching interface, a chip interface, a controller, and so forth. When implemented by a wireless device or within wireless system, for example, the communications interface 280 may comprise a wireless interface comprising (e.g., including) one or more antennas, transmitters, receivers, transceivers, amplifiers, filters, control logic, and so forth.
In various aspects, the communications interface 280 may provide data communications functionality in accordance with a number of protocols. Examples of protocols may comprise various wireless local area network (WLAN) protocols, including the Institute of Electrical and Electronics Engineers (IEEE) 802.xx series of protocols, such as IEEE 802.11a/b/g/n, IEEE 802.16, IEEE 802.20, and so forth. Other examples of wireless protocols may comprise various wireless wide area network (WWAN) protocols, such as GSM cellular radiotelephone system protocols with GPRS, CDMA cellular radiotelephone communication systems with 1×RTT, EDGE systems, EV-DO systems, EV-DV systems, HSDPA systems, 4G-LTE, 5G (new radio) and so forth. Further examples of wireless protocols may comprise wireless personal area network (PAN) protocols, such as an Infrared protocol, a protocol from the Bluetooth Special Interest Group (SIG) series of protocols, including Bluetooth Specification versions v1.0, v1.1, v1.2, v2.0, v2.0, v3.0, v4.0, v5.0 and beyond with Enhanced Data Rate (EDR), Bluetooth Low Energy (BLE), as well as one or more Bluetooth Profiles, and so forth. Yet another example of wireless protocols may comprise near-field communication techniques and protocols, such as electro-magnetic induction (EMI) techniques. An example of EMI techniques may comprise passive or active radio-frequency identification (RFID) protocols and devices. Other suitable protocols may comprise Ultra Wide Band (UWB), Digital Office (DO), Digital Home, Trusted Platform Module (TPM), ZigBee, and so forth.
In various embodiments, the sensor housing may represent one or more sensors together within the sensor housing along with functional modules such as, for example, a battery or other energy storage medium configured to store energy produced by the energy harvester. In certain embodiments, the sensor housing may include a system bus (e.g., a conductive element of a printed circuit board) that connects the various portions of the sensor housing together.
Furthermore, the sensor housing may include other functional modules, such as a communications interface to communicate the sensor data captured by the various sensors of the sensor housing to a local smart wheel server. This communications interface may include, for example, a communications interface for data offload (e.g., via millimeter and/or gigahertz wavelength communications) to a local smart wheel server, to other vehicles, an infrastructure (e.g., a remote network) and/or user devices. As a further example, this communication interface may facilitate wireless communications, such as via Bluetooth, radio frequency, radio wave, ultrasonic, and/or any other type of communication protocol or medium. This communication interface may be configured to communicate with, for example, on board electronic control units (ECUs) and/or advanced driver-assistance (ADAS) systems on a vehicle. Additionally, the sensor housing, optionally, may include a processor or any other circuitry to facilitate the collection, communication, and/or analysis of sensor data produced by the constituent sensors of the sensor housing.
Various types of sensors may be integrated with the sensor housing, in accordance with various embodiments. For example, the sensor housing may include a shock sensor that may sense an amount of electric potential produced by the energy harvester. The shock sensor may be configured to wake up, or otherwise activate the sensors and/or functional modules of the sensor housing when a sufficient amount of electric potential is produced by the energy harvester. Stated another way, the shock sensor may conceptually include the energy harvester such that the shock sensor is configured to transition various sensors and/or functional modules of the sensor housing from a low power or inactive state to a powered on or active state based on the energy harvester producing more than a threshold amount of energy in response to mechanical deformation. In certain embodiments, the energy sensed by the shock sensor may be stored in a battery for standby power when the energy harvester is not producing any energy (e.g., when there is no mechanical stress applied to the energy harvester).
In particular embodiments, the sensor housing may include a height sensor configured to produce barometric pressure sensor data. Accordingly, this height sensor may be a barometric sensor or a barometric air pressure sensor that may measure atmospheric pressure, which may be indicative of an altitude or height. This barometric pressure sensor data may be utilized, for example, to determine a height of a smart wheel from a point of reference such as a road and/or relative to other smart wheels of a vehicle. This may allow for determination of roll over risk or a flat tire. As noted above, height sensors on a smart wheel may be on a rotatable component of a wheel and thus not on a chassis of a vehicle. Thus, such height sensors may be able to provide barometric pressure sensor data on which side (e.g., which smart wheel) initiated a roll over (e.g., when such barometric pressure sensor data is produced and recorded in a continuous or semi continuous manner). Furthermore, road conditions, such as pot holes, can be more accurately sensed by barometric sensor data produced by a smart wheel, in comparison to sensor data produced from a static part of a chassis of a vehicle. In some embodiments, the height sensor is configured to also measure a deflection of an inner tire surface due to vehicle loads or a contact patch. In some embodiments, a distance measuring sensor can be placed into the pressurized portion of a tire. As the tire rotates, the distance of the tire relative to the central rotating rim changes. This periodic change of distance is detectable. In some embodiments, road conditions such as pot holes or other factors causing changes in a force applied in the bead area of the tire can be sensed by a significant change of the signals generated by a sensing component in an energy harvesting module.
In further embodiments, the sensor housing may include an acoustic sensor configured to produce acoustic sensor data. Accordingly, this acoustic sensor may be any type of acoustic, sound, or vibrational sensor such as a geophone, a microphone, a seismometer, and a sound locator, and the like. The acoustic sensor data may be utilized for audio pattern recognition, such as to sense an audio signature of a brake or a rotor of a rotatable component (e.g., a wheel). This may be used for predicting a vehicle servicing schedule and/or to produce performance optimization data. In some embodiments, the acoustic sensor data may be analyzed to identify and/or monitor for unique signatures for different breaking and wear out conditions, for example.
In various embodiments, the sensor housing may include an image sensor configured to produce image sensor data from variable attenuation of waves. Examples of image sensors may include are semiconductor charge-coupled devices (CCD) or active pixel sensors in complementary metal-oxide-semiconductor (CMOS) or N-type metal-oxide-semiconductor (NMOS) technologies. In various embodiments, a device platform that includes an image sensor may include a lens, or other transparent medium on which the light waves are focused from outside of the sensor housing onto the image sensor. In particular embodiments, this image sensor may include a time of flight (TOF) sensor to capture time of flight data that may characterize a TOF. This TOF sensor may be, for example, an ultrasonic TOF sensor configured to collect ultrasonic TOF sensor data. As a more specific example, an image sensor may function as a camera for determination of a visibility of tire tread depth for assessment of tire performance and optimization. Such an image sensor that captures image data characterizing a tire tread depth may also be positioned in a manner such that image data of a tire tread may be captured (e.g., by having such an image sensor capture image data characterizing a tread depth of a smart tire that the image sensor is located on, or of a tire that the image sensor is not located on). In accordance with various embodiments, the location of the image sensor can be either inside or outside of the rim such that the sensor can image the sidewall of the tire. In either case, the image sensor can be electrically coupled to the energy harvester. As another specific example, an image sensor may include an infrared image sensor for authentication or identification. This infrared sensor may be utilized, for example, to scan for characteristics of a local environment or local object (e.g., a person approaching a vehicle) for authentication.
In particular embodiments, the sensor housing may include a gas sensor configured to produce gas sensor data. This gas sensor may be any type of sensor to monitor and characterize a gaseous atmosphere. For example, the gas sensor may utilize any of a variety of mechanisms for gas detection, such as an electrochemical gas sensor, a catalytic bead gas sensor, a photoionization gas sensor, an infrared point gas sensor, a thermographic gas sensor, a semiconductor gas sensor, an ultrasonic gas sensor, a holographic gas sensor, and the like. These gas sensors may, for example detect for certain types of gases, such as exhaust gases, explosive gases (e.g., for battery failure detection), atmospheric humidity, air quality, particulates, a pH level, and the like.
In particular embodiments, the sensor housing may include a magnetic sensor configured to produce magnetic sensor data. This magnetic sensor maybe, for example, a magnetometer that measures magnetism for navigation using magnetic field maps (e.g., inside a building or within a closed environment).
In additional embodiments, the sensor housing may include an accelerometer sensor configured to produce acceleration sensor data and/or a gyroscope sensor configured to produce gyroscopic sensor data. This acceleration sensor data and/or gyroscopic sensor data may be utilized for navigation, such as to determine an amount of acceleration for the application of emergency brake systems. In certain embodiments, the accelerometer sensor and/or gyroscope sensor may be part of an inertial navigation system (INS) located on a smart wheel.
The energy harvester 306 may be positioned along the rotatable component 308 (e.g., a rim) of the smart wheel 300 in a manner configured to capture a kinetic energy in response to a compressive force acting on a flexible component 310 (e.g., a pneumatic or inflatable tire, tube, etc.) of the smart wheel 300 making contact with a road or object as the rotatable component 308 rotates. In certain embodiments, the energy harvester 306 and/or the device platform 302 may be visible from a lateral side of a vehicle or smart wheel 300 (e.g., adjacent a lateral sidewall of the vehicle or smart wheel 300). However, in other embodiments, the energy harvester 306 and/or the device platform 302 may not be visible from the lateral side of the vehicle or smart wheel 300. The energy harvested by the energy harvester 306 may be used to power various components of the device platform 302, such as various sensors and/or communication interfaces within the sensor housing 304, as described in further detail below.
In various embodiments, the energy harvester 306 may be positioned on a side wall of the rotatable component 308. For example, the energy harvester 306 may be positioned between a bead area of the flexible component 310 (e.g., a tire, tube, belt, etc.) and the rotatable component 308 (e.g., a rim, shaft, etc.). Accordingly, the flexible component 310 may be mounted on the rotatable component 308. The energy harvester 306 may generate energy resulting from a compressive force acting on the bead area of the flexible component 310 (e.g., tire, tube, etc.) as the vehicle travels over a surface (e.g., a road).
In some embodiments, the electronic module 402 is operatively connected to the EH module 404 to collect, store and use energy harvested from the EH module 404. In one example, the electronic module 402 is connected to the EH module 404 via an interconnect structure that is integrated with a valve stem of a tire, which can be referred to herein a “valve stem interconnect structure.”
In some embodiments, the valve stem interconnect structure 408 may be implemented using existing industry standard geometries of a typical valve stem such as a Schrader valve in order to be compatible with standard wheels.
In some embodiments, the circular electrical interface 424 is configured to interface with an electrical connector of the EH module 404. The external flex PCB 426 may be referred to as a PCB that is created out of materials that can bend, resulting in improved resistance to vibrations and movement. In some embodiments, the external flex PCB 426 is coupled to the circular electrical interface 424 and the electronic module 402 and functions as an interface between the electronic module 402 and the EH module 404. The external flex PCB 426 may comprise an environmental protection layer for protection. In some embodiments, the external flex PCB 426 comprises thin flex interconnect strips with thicknesses ranging from about 0.05 mm to 3 mm. In one example, thin flex interconnect strips in the external flex PCB 426 comprise traces designed to enter the bottom of the valve stem 420 using the slit 416. In another example, after the external flex PCB 426 is inserted into the slit 416, the slit 416 is sealed with an automotive grade encapsulant or an adhesive to maintain a pressurized seal at all times at extended temperature ranges during operation. The seal may be maintained when the wheel 410 is stationary or the wheel 410 is experiencing high g forces during rotation and turning. In yet another example, the slit 416 is soldered or welded to maintain the pressurized seal.
The capacitor bank 710 may be used as a storage component for battery-less storage of energy transferred by the signal line 716 from the EH module 702 to the EH power connector 704. In some embodiments, the signal line 716 is further used for communication power and data between the EH power connector 704 and the electronic module 714. Examples of the signal line 716 include wires, flex PCB cables, optical interconnect circuits, and/or any other types of communication mediums.
In some embodiments, micro strip line antennas (or micro coaxial cables) can be implemented for matched impedance between wireless radio transceivers and antennas. There can also be differential lines and traces that compensate local noise and improve gain and signal transmission performance. Furthermore, antennas can be placed on the flex circuit at the termination of the micro strip lines in orientations that allow for efficient wireless data transmission in all planes. This can be orthogonal to the wheel 410 (facing inwards or outwards direction) providing directional electromagnetic radiation patterns, or parallel to the wheel providing Omni direction radiation patterns. This allows for a low power wireless communication and can be used to extend the wireless communication range and bandwidth of electronic devices mounted on the wheel (either inside a pressurized are of a tire or outside of the tire) for high-speed communications.
Each of the one or more active EH modules 902 includes one or more EH components 908, each one of the sensor modules 907 includes one or more sensors 914, and each of the one or more dummy cavity modules 906 includes one or more electronic modules 910. In accordance with various embodiments, the EH components 908 can be similar to, or the same as, those disclosed in U.S. Pat. No. 11,325,432 or U.S. Publication No. 2021/0028725 A1, which are each incorporated by reference herein in their entireties. In accordance with various embodiments, the one or more electronic modules 910 may have some or all of the components of the electronic module 602 described above with reference to
In some embodiments, the one or more active EH modules 902, the one or more dummy modules 904, and the one or more dummy cavity modules 906, when combined together in the ring interconnect topology 900, can improve flat tire performance and reliability by minimizing non-uniform tire deformation under load. In some other embodiments, the ring interconnect topology 900 is environmentally robust that can handle wide temperature ranges and g forces due to rotation of the wheel 410.
In some embodiments, the one or more dummy modules 904 and the one or more dummy cavity modules 906 can provide a necessary mechanical structure for placement of interconnect modules as well as power management electronics modules needed for operations of the smart wheel sensor system 100. The one or more dummy modules 904 and the one or more dummy cavity modules 906 may also provide mechanical interface for connection so that the ring interconnect topology 900 remains continuous without break. Implementation of the one or more dummy modules 904 and the one or more dummy cavity modules 906 may also improve reliability of the one or more active EH modules 902, and improve balance of tire. In some embodiments, the one or more dummy cavity modules 906 may be used for interconnects and electronic integration in the smart wheel sensor system 100, such that energy generated from each of the one or more EH modules 908 is transmitted through the one or more dummy cavity modules 906 to the one or more sensor modules 914.
In one example, the one or more modules 1002 comprise a dummy cavity module 1012 used for interconnects and electronic integration in the smart wheel sensor system 100. The dummy cavity module 1012 may comprise one or more termination vias 1014 used for connection with electronic modules, and one or more flex PCBs 1016 used for connecting the dummy cavity module 1012 to one or more power management electronic modules in the smart wheel sensor system 100.
In some embodiments, the dual-ring design 1206 comprises a processing and control circuitry 1202 for controlling the functionality of the plurality of modules located in the two ring topologies 1210a and 1210b and the one or more electronic modules 1204. In some embodiments, there can be multiple ring topologies on the rim of the wheel 410 (e.g., one for outside rim and one for inside rim of the wheel). These ring topologies can be connected to each other using jumper interconnects. In some embodiments, the modules in the first ring topology 1210a are electrically coupled to the processing and control circuitry 1202 for providing power and/or data to the circuitry 1202, while the modules in the second ring topology 1210b are electrically coupled to a valve stem interconnect structure similar to, or the same as, those described above.
Referring again to
In one example, sensors implemented in the smart wheel sensor system 100 of the one or more vehicles 2202 are configured to detect real time vehicle dynamics such as acceleration, torque, forces, and vehicle slips. In another example, sensors implemented in the smart wheel sensor system 100 of the one or more vehicles 2202 are configured to monitor wheel and tire safety conditions as well as to detect road conditions and quality such as potholes and other road hazards. The detected road conditions and quality information may be wirelessly transmitted from the smart wheel sensor system 100 to a vehicle central processing system 2210 using deterministic, low latency and low power real time communication by using one or more of interconnect structures and techniques described herein. In some embodiments, this may be achieved by having high gain, directional wireless antennas mounted on the flex interconnect circuits in the smart wheel sensor system 100. The high gain, directional wireless antennas may also provide efficient communications among the smart wheel sensor system 100, the vehicle central processing system 2210, the one or more wireless ground beacons 2204, the one or more infrastructure towers 2206, and the one or more cloud storages 2208. The wheels of the one or more vehicles 2202 may also independently collect and wirelessly store traffic data on the cloud for deep learning and analytics. Navigation maps may also be used to augment the traffic data by sensing adjacent vehicles, obstacles, road conditions, etc.
While various embodiments of the invention have been described above, it should be understood that they have been presented by way of example only, and not by way of limitation. Likewise, the various diagrams may depict an example architectural or configuration, which are provided to enable persons of ordinary skill in the art to understand exemplary features and functions of the invention. Such persons would understand, however, that the invention is not restricted to the illustrated example architectures or configurations, but can be implemented using a variety of alternative architectures and configurations. Additionally, as would be understood by persons of ordinary skill in the art, one or more features of one embodiment can be combined with one or more features of another embodiment described herein. Thus, the breadth and scope of the present disclosure should not be limited by any of the above-described exemplary embodiments.
It is also understood that any reference to an element herein using a designation such as “first,” “second,” and so forth does not generally limit the quantity or order of those elements. Rather, these designations can be used herein as a convenient means of distinguishing between two or more elements or instances of an element. Thus, a reference to first and second elements does not mean that only two elements can be employed, or that the first element must precede the second element in some manner.
Additionally, a person having ordinary skill in the art would understand that information and signals can be represented using any of a variety of different technologies and techniques. For example, data, instructions, commands, information, signals, bits and symbols, for example, which may be referenced in the above description can be represented by voltages, currents, electromagnetic waves, magnetic fields or particles, optical fields or particles, or any combination thereof.
A person of ordinary skill in the art would further appreciate that any of the various illustrative logical blocks, modules, processors, means, circuits, methods and functions described in connection with the aspects disclosed herein can be implemented by electronic hardware (e.g., a digital implementation, an analog implementation, or a combination of the two, which can be designed using source coding or some other technique), various forms of program or design code incorporating instructions (which can be referred to herein, for convenience, as “software” or a “software module), or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware, firmware or software, or a combination of these technique, depends upon the particular application and design constraints imposed on the overall system. Skilled artisans can implement the described functionality in various ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.
Furthermore, a person of ordinary skill in the art would understand that various illustrative logical blocks, modules, devices, components and circuits described herein can be implemented within or performed by an integrated circuit (IC) that can include a general purpose processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic device, or any combination thereof. The logical blocks, modules, and circuits can further include antennas and/or transceivers to communicate with various components within the network or within the device. A general purpose processor can be a microprocessor, but in the alternative, the processor can be any conventional processor, controller, or state machine. A processor can also be implemented as a combination of computing devices, e.g., a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other suitable configuration to perform the functions described herein.
If implemented in software, the functions can be stored as one or more instructions or code on a computer-readable medium. Thus, the steps of a method or algorithm disclosed herein can be implemented as software stored on a computer-readable medium. Computer-readable media includes both computer storage media and communication media including any medium that can be enabled to transfer a computer program or code from one place to another. A storage media can be any available media that can be accessed by a computer. By way of example, and not limitation, such computer-readable media can include RAM, ROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium that can be used to store desired program code in the form of instructions or data structures and that can be accessed by a computer.
In this document, the term “module” as used herein, refers to software, firmware, hardware, and any combination of these elements for performing the associated functions described herein. Additionally, for purpose of discussion, the various modules are described as discrete modules; however, as would be apparent to one of ordinary skill in the art, two or more modules may be combined to form a single module that performs the associated functions according embodiments of the invention.
Additionally, memory or other storage, as well as communication components, may be employed in embodiments of the invention. It will be appreciated that, for clarity purposes, the above description has described embodiments of the invention with reference to different functional units and processors. However, it will be apparent that any suitable distribution of functionality between different functional units, processing logic elements or domains may be used without detracting from the invention. For example, functionality illustrated to be performed by separate processing logic elements, or controllers, may be performed by the same processing logic element, or controller. Hence, references to specific functional units are only references to a suitable means for providing the described functionality, rather than indicative of a strict logical or physical structure or organization.
Various modifications to the implementations described in this disclosure will be readily apparent to those skilled in the art, and the general principles defined herein can be applied to other implementations without departing from the scope of this disclosure. Thus, the disclosure is not intended to be limited to the implementations shown herein, but is to be accorded the widest scope consistent with the novel features and principles disclosed herein, as recited in the claims below.
This application claims priority to U.S. Provisional Patent Application No. 63/302,949 entitled “Interconnect and Interface Between Energy Harvesting Module and In-Tire Sensor and Methods and Systems Using Same” filed on Jan. 25, 2022, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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63302949 | Jan 2022 | US |