Information
-
Patent Grant
-
6421502
-
Patent Number
6,421,502
-
Date Filed
Thursday, December 7, 200024 years ago
-
Date Issued
Tuesday, July 16, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Manus; Peter J.
- Dike Bronstein Roberts & Cushman, Intellectual
- Property Practice Group of Edwards & Angell, LLP
-
CPC
-
US Classifications
Field of Search
US
- 392 390
- 392 394
- 392 396
- 392 397
- 392 398
- 392 399
- 392 400
- 392 401
- 392 402
- 392 403
- 392 404
- 392 405
- 392 406
- 261 142
- 261 24
- 261 25
- 261 DIG 65
- 446 24
- 446 406
- 446 407
-
International Classifications
-
Abstract
A toy gun (10) produces a series of traveling smoke rings (12). It has a smoke chamber (14) fed with smoke from a battery (24)-powered electrical resistance generator (30). An elastic, edge-mounted diaphragm (74) extends across at least a portion of the rear of the smoke chamber (14). A reciprocating actuator (68) movable in response to a trigger (22) strikes the diaphragm (74) to eject a smoke ring (12) through an orifice (14d) in the opposite wall (14a) of the smoke chamber (14). The smoke generator (30) includes a supply tank (32) of a suitable liquid (34) and a source (36) of variable pressure to drive the liquid (34) through a narrow annular clearance (43) to the heater (38) where it is rapidly vaporized. The generator (30) includes a pair of concentric tubes (40,42) that define the annular clearance (43) and an electrical resistance heating element (38) mounted on one of them at a point spaced from the supply tank.
Description
FIELD OF THE INVENTION
The invention generally relates to apparatus for producing smoke, steam or fog, and more particularly, to a toy gun that produces one or more traveling smoke rings when fired.
BACKGROUND
Various toys are known that utilize smoke, steam, and fog (herein, collectively, “smoke”) generators, and a variety of generators for producing smoke for toys, theatrical productions, and the like are also known. See, e.g., U.S. Pat. No. 3,891,826. Liquid mixtures specifically designed for use in such generators are also known. See, e.g., U.S. Pat. No. 3,342,746.
Toy guns have captured the popular imagination for many years. Metcalf, E. W. and Maresca, F., Ray Gun (1999) Fotofolio, Inc., New York, N.Y. is devoted to one type of toy gun, a ray gun. In particular, smoke-producing toy guns are known. U.S. Pat. No. 2,855,714 describes a toy gun that produces smoke ringsthrough the detonation of percussive caps within the gun casing.
While the visual effects and realism of smoke-producing toy guns are significant advantages, a number of drawbacks have limited their commercialization. For example, many prior smoke generators for toys employ mixtures that are not always completely safe. In particular, many oils and oil-based mixtures for making smoke have not been approved for human use. Children may be especially prone to injury from exposure to or mishandling of such fluids, or to heaters used to vaporize liquids to make smoke.
Many prior generators, such as those employed in model railroads, have an open smoke producing device, usually a chimney on an engine, that operates continuously. This arrangement is not conducive to producing smoke rings. It also can be sensitive to orientation—a smoke generator for a fixed, upright smokestack on a model train may not function, or function well, when used in a toy that may assume orientation other than upright. Further, continuous smoke production and the power requirements of such production also militate against the portability of the toy or other device using smoke.
Prior toy guns have used detonation of percussion caps to make smoke. This arrangement is portable and does not require electrical power, but it clearly may not be suitable for use by or near children because of the harmful percussion cap explosions. Percussion caps also produce the noise of a cap explosion, which may be a negative attribute to many.
U.S. Pat. No. 3,342,746 to Seuthe discloses oil-based fluids and a generator for producing smoke. As noted above, such fluids may not be completely without adverse health reactions, particularly when used in closed rooms. In particular, exposure to such fluids in aerosol form can produce significant eye, nose and throat discomfort.
A later Seuthe patent, U.S. Pat. No. 3,891,826, describes a smoke generator that relies on a capillary action to draw the liquid from a central, open-top reservoir to a heated region where it vaporizes to provide a smoke or fog. Such generators require an upright orientation for optimal use (due to the effect of gravity on a capillary action that feeds fluid to a resistance heater) and to avoid fluid loss, e.g., due to an outflow from the fluid reservoir. Also, use of electrical resistance wires or coiled wires in many prior generators to vaporize a fluid has presented unacceptable power requirements for portable devices operated with batteries. With model railroads, in contrast, power is typically supplied by household electrical current through a step-down transformer. Further, the narrow clearances and related manufacturing requirements make the Seuthe generator comparatively difficult to manufacture.
It is therefore a principal object of this invention to provide a smoke generator that is portable, safe, fast-acting for non-continuous operation, has comparatively low power requirements, and is substantially orientation insensitive.
Another principal object of this invention is to provide a portable, battery-powered smoke-ring gun that uses electrical resistance heating to produce the smoke.
A further object is to provide a smoke ring gun with the foregoing advantages of the smoke generator of the present invention that also has a favorable cost of manufacture.
A still further object is to provide a smoke ring gun with the foregoing advantages that can generate smoke from a water-based liquid.
SUMMARY OF THE INVENTION
The present invention provides apparatus for producing smoke and a toy gun that fires to produce smoke in a traveling ring shape, and in particular is capable of producing a succession of smoke rings traveling from the gun in its direction of aim. A particular toy gun includes a smoke chamber fed by an electrical resistance smoke producing generator. The chamber has an elastic, edge-mounted diaphragm, or equivalent moveable member, that co-acts with the chamber and an outlet orifice formed in a front wall of the chamber to produce the smoke rings. The smoke generator used in the gun is preferably the smoke generator of the present invention. The generator and toy gun can operate with water-based smoke-producing liquids.
The invention includes a smoke generator that includes at least one, and preferably all, of the following components:
a) a supply tank that holds the liquid,
b) a source of variable fluid pressure (e.g. air) in sealed fluid communcation with the supply tank for increasing and decreasing fluid pressure in the tank to feed the liquid to and from a heating unit; and
c) a heater adapted to receive and vaporize a small portion of the liquid fed from the supply tank in response to an increase in the fluid pressure.
In a preferred form of the invention, the heating unit includes at least one and preferably all of the following components:
d) a first tube with a first end entering into the supply tank, and a second smoke outlet end; and
e) a heater positioned at least partially within the first tube for vaporizing the pressurized liquid driven by an increase in the pressure into a narrow annular region between the heating element and the surrounding tube.
The spacing is such that the pressure increase feeds the fluid to a region adjacent the heater on rapid vaporization, but does not usually overflow the tube, or have a sufficient thermal mass that rapid vaporization of the liquid is difficult. Typically, the heater is an electrical resistance wire that is coiled. When used in a toy gun of the present invention, the variable fluid pressure source is preferably a bulb made from a pliable material, such as rubber, or the like.
The resistance coil is preferably sealed within a heat conductive tube, e.g., a glass tube. In most invention embodiments, the heating element will be suspended in the first tube, usually by means of one or more lead wires to the electrical resistance wire. Also in the preferred form, a second metal tube concentrically surrounds the first tube for mechanical protection and insulation. Overflow and condensate that flow to the bottom of the generator are drained to a closed collection compartment.
In a preferred embodiment, the smoke generator is positioned below and in fluid communication with the first chamber. Also, the smoke generator is actuated by 1) an electrical on-off switch that controls the flow of current from a battery or batteries, preferably secured in a handle or grip portion of the gun body, to the electrical resistance wire, and 2) a variable pressure liquid supplier, e.g. a flexible rubber bulb that is squeezed by the user to create a positive air pressure in a liquid supply tank, thereby forcing smoke liquid to the heater. Typically, this produces an instant burst of smoke filling the smoke chamber. When the pressurized fluid supplier is disengaged (released), negative pressure is delivered to the tank, which in turn clears all, or most, of the smoke liquid from the generator.
The invention also provides a toy gun that includes at least one and preferably all of the following components:
a) gun body,
b) a smoke chamber at one end of the gun body and having spaced apart front and rear walls and a side wall,
c) a member movable axially to form pressure waves within the smoke chamber forming at least a portion of said rear wall,
d) an orifice in said front wall,
e) a smoke generator operably coupled to the smoke chamber that includes a system for pressurizing a liquid and heating same to vaporize the liquid to produce smoke; and
f) an actuator, preferably an elongated member mounted in the gun body for an axial sliding movement and spring-driven toward a forward position where it strikes the diaphragm to create a pressure wave inside the smoke chamber that interacts with the orifice to produce a traveling smoke ring.
The smoke generator is preferably the smoke generator of the present invention. It is battery-powered and has an electrical resistance heater that vaporizes a portion of a liquid from a supply of the liquid carried in the gun. The movable member is preferably a latex rubber sheet of generally circular configuration, but is edge-mounted, preferably with a low tension across the sheet. The actuator head is preferably rigid. The drive-spring is preferably adjustable to vary the strike force of the actuator on the diaphragm. The actuator is operatively coupled to a trigger that cocks, and then releases, the actuator to move under the forces of the compressed spring. The smoke generator preferably uses a flexible bulb, activated by a second trigger as a hand grip, to produce smoke for the smoke chamber. A light source is provided in the smoke chamber. It can be actuated by the same switch that powers the smoke generator, although in other embodiments the light source may be controlled by a separate switch.
BRIEF DESCRIPTION OF THE DRAWINGS
Still other features, advantages and aspects of the present invention will become more apparent from a description of illustrative embodiments hereinafter, when read in conjunction with the drawings of which:
FIG. 1
is a view in side elevation, showing a toy smoke-ring gun according to the present invention, and a succession of traveling smoke rings produced by the gun;
FIG. 2
is a view in vertical cross-section of a preferred embodiment of a smoke-ring gun according to the present invention;
FIG. 3
is an enlarged view in vertical cross-section of the smoke generator shown in
FIG. 2
; and
FIG. 4
is a detailed view in vertical section corresponding to
FIG. 3
showing an alternative form of a smoke-generator according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIGS. 1-3
show a toy smoke-ring gun
10
according to the present invention and a succession of smoke rings
12
produced by the gun
10
. The rings
12
are ejected from a smoke collection chamber
14
located at the front of the gun
10
and secured, e.g. by a set of struts
11
, on a gun body
16
. The rings travel axially in the direction of arrow
18
. In the preferred form shown, the gun
10
is in the form of a pistol with a hand grip
20
and a trigger
22
. As will be described below, the form, number and speed of the smoke rings are all adjustable. Smoke is produced by a user of the gun on demand to fill the chamber
14
. Rings can be generated automatically, but preferably one ring is produced with each pull of the trigger
22
provided that there is sufficient smoke accumulated in the chamber
14
. The gun
10
is preferably powered by batteries
24
. The operation of the gun
10
is invariant to its orientation. It can be placed on its side when not in use without spilling a liquid supply held in a tank
32
and vaporized in small volumes to create the smoke. However, when not in use, in its presently preferred form shown in
FIGS. 2 and 3
, the gun
10
rests on a flat-bottomed base
28
found at the bottom of the hand grip
20
and serving as a holding compartment for multiple batteries
24
. The weight of the batteries, and the configuration of the base, provide a stable support for the gun
10
when it is not in use.
A central feature of the present invention is an on-demand, battery-powered, orientation-insenstive, smoke generator
30
shown in detail in
FIG. 3
, and in an alternative form, in
FIG. 4
(like parts being marked with the same reference number in both figures). The smoke-ring generator
30
includes the tank
32
that holds a supply of a liquid
34
to be vaporized, an air-filled rubber bulb
36
to pump the liquid to a heating region, and a heater
38
, preferably one using an electrical resistance heating wire. The wire is preferably coiled, and will be referred to herein as a “coil”, but the term “coil” is not limited to a resistance heater element that is actually in a helical or coiled form. As shown, the generator is in its preferred orientation, with arrow
31
indicating the vertical.
A tube
40
is mounted generally vertically through the upper wall of the tank
32
so that the bottom of the tube
40
ends slightly above the bottom of the tank. A high temperature glass tube
42
of the heater
38
is mounted coaxilly inside the metal tube
40
, with a narrow annular space
43
therebetween. The bottom of the glass tube is above the top of the liquid
34
in the tank
32
. The top of the glass tube
42
extends above the top of the metal tube
40
. Inside the glass tube
42
an electrical resistance wire or coil
44
is positioned so that the top of the coil is just below the top of the metal tube
40
, and the bottom of the coil is well above where the metal tube
40
goes through the tank
32
. The position of the coil limits heat transmission principally to the area of connection between the metal tube
40
and the tank housing
32
. The glass tube
42
extends above the metal tube
40
so that an electrical lead
46
cannot touch the metal tube
40
. Both ends of the glass tube
42
are fused so that the tube and leads are sealed and impervious to moisture. Air is preferably not evacuated from the glass tube
42
for better heat conduction to the outer surface, but operation with some degree of a vacuum in the tube is possible. A bottom lead
48
extends through the glass tube
42
and out the end of the metal tube
40
so that it can be easily connected to the bottom outside of the metal tube
40
. A durable electrical connection
47
is connected to the outside of the metal tube
40
and extended outside the tank
32
.
A larger metal tube
50
, preferably formed of brass, is mounted coaxially outside of the metal tube
40
so that the top of the metal tube
50
extends above the top of the glass tube
42
, and the bottom of this metal tube
50
extends just above the bottom of the glass tube
42
. This outer metal tube
50
acts as an insulator, protects the inner, relatively delicate, tubes
40
,
42
from damage, and protects against human contact with any components at the high heat of the coil
44
. Also, the tube
50
becomes an electrical conductor so that the lead
46
from the top of the coil
44
so that a durable electrical lead
52
can be connected to the tube
50
.
The liquid
34
is loaded through the tank filler hole
34
a
. A rubber stopper
54
seals the tank
32
so that no air or fluid can escape. The rubber bulb
36
is mounted on an air delivery tube
56
that extends to an air-tight connection
58
to the tank
32
. Because the only vent to atmosphere from the heater is the tube
40
, the liquid
34
does not flow out of the heater when the gun
10
is laid on its side, or even when it is held upside down, just as olive oil will not pour easily from a can that has only one small hole punched in its upper end. This characteristic of the smoke generator is referred to herein as “closed”.
Although the close fit between the glass tube
42
and the metal tube
40
could be considered a capillary space, the opposite effect is desired. When the rubber bulb
36
is squeezed, air is delivered to the tank
32
which in turn exerts positive fluid pressure on the liquid
34
. This liquid is pumped up into the metal tube
40
and over the glass tube
42
where it is vaporized rapidly by the high heat produced by the coil
44
. When the rubber bulb
36
is released, negative pressure is delivered to the tank
32
. This allows the coil
44
to rapidly heat to its highest temperature without loss of heat to the liquid. Also, the evacuation of the fluid from the region around the coil
44
in response to a decrease from the increased (pumping) fluid pressure conserves power through an increase in electrical resistance produced by the increased heat of the coil when the heat sink of the surrounding liquid is withdrawn. This conservation of power is important in that the heater
38
is powered by battery.
In addition, when fluid is delivered to the metal tube
40
by squeezing the rubber bulb
36
, not all the fluid is vaporized, particularly if the squeezing is strong, or rapidly repeated before vaporization occurs. This excess fluid overflows the tube
40
, runs down the outside of the tube
40
to the bottom of an annular catch well
90
between the tubes
50
and
40
. This liquid, if allowed to build up, would rob heat from the metal tube
40
. A drainage hole
60
at the bottom of the well
90
allows the excess fluid to drain into a separate tank
62
. Another drain line
63
empties condensate from the smoke chamber
14
to the tank
62
. The liquid collected in the tank
62
can then be removed through an access hole
64
and rubber stopper
66
.
FIG. 2
shows the heat generator
30
installed in a toy gun
10
, in this case, a pistol styled like a fanciful “ray gun”. The body
16
of this gun includes a hollow casing of plastic or other suitable material. The gun body
16
is preferably molded from a suitable plastic in two mirror-image halves with the hand grip
20
and battery compartment
28
. The smoke chamber
14
can be formed integrally therewith, but preferably is molded separately and then secured to the front end of the gun body
16
(e.g., with a snap-on action) after the two halves are mated in clam-shell fashion. Rearward depression of the trigger
22
operates to engage an axially extending actuator (or “striker”)
68
through a pivoted, spring-loaded dog
70
, causing a like rearward movement of the actuator from a forward position adjacent the diaphragm
74
to an extreme rear position against the action of a coiled compression spring
80
. The dog
70
is mounted in a recess
68
r formed in the lower side of the actuator
68
. At the rear limit position, a corner
72
of the body
16
cams the dog
70
to pivot against its spring
71
until it releases from the trigger
22
. This release allows the actuator to slide forward propelled by the compressed spring
80
to strike an elastic diaphragm
74
. It also defines the rear limit position of the movement of the actuator
68
.
With reference to
FIG. 2
, the smoke chamber
14
is defined by the diaphragm
74
(forming a generally planar rear wall
14
b
), a front wall
14
a
in generally parallel, spaced relation with the rear wall, and a generally cylindrical side wall
14
c
extending between walls
14
a
and
14
b
. The diaphragm
74
is preferably replaceably sandwiched between the smoke chamber
14
and the gun body
16
, and it can be mounted in a separate circular frame
76
that is so secured. A generally circular orifice
14
d
is formed in the front wall as an exit port for the smoke rings
12
. The orifice
14
d
is preferably positioned coaxially with the diaphragm
74
. In the preferred form shown for a hand-held toy gun
10
, the diameter of the orifice is in the range of about 1 to 3 inches, with about 1.25 inches being generally preferred.
The upper outlet end of tube
50
of the smoke generator
30
passes through a lower portion of the chamber side wall
14
c
to feed smoke produced by the generator
30
to the smoke chamber. An optional light
78
is attached inside the chamber wall
14
c
to facilitate visual inspection of the smoke in the chamber
14
and, in particular embodiments, to add illumination to the smoke inside the smoke chamber and/or to the rings eminating from it, particularly in darkened rooms. The chamber
40
can be made (whole or in part) from a transparent or translucent material such as a suitable plastic, such as polypropylene.
The ratio of the diameter of the orifice
14
d
to the internal diameter of the smoke chamber
14
is adjustable to maximize smoke ring quality and output by holding smoke in the chamber after it is produced, and then producing a well formed ring after the gun is “fired”. Typically, that ratio is as low as about 1:4, but preferably in a range of about 1:2 to 2:3. By way of illustration, but not of limitation, the orifice
14
d
, as noted above, has a diameter of about 1.25 inches, and the internal diameter of the smoke chamber
40
is about 2.5 inches. The chamber diameter ranges from 2 to 5 inches for the preferred gun
10
shown in
FIGS. 2 and 3
.
The gun is “fired” to eject at least one smoke ring by the actuator
68
striking the diaphragm
74
. The actuator in the preferred form illustrated is mounted in the body
16
at at least two axially separate bearing surfaces
16
a
and
16
b
. The actuator
68
reciprocates freely along its lengthwise axis in the direction of the axial arrow
18
. As shown in
FIGS. 2 and 3
, the actuator is approaching its forward position where the actuator head
82
strikes the diaphragm
74
. The resilience of the diaphragm material (and ribs
74
a
) returns the diaphragm to its original shape and returns the actuator
68
to a point where the trigger
22
when in its forward or unsprung position can engage the dog
70
and the gun can be fired again. There is no limiting forward position to the actuator other than the diaphragm. If the actuator stopped abruptly (or snaps) at a limit position, it is found that the ensuing pressure wave is not conducive to well-formed smoke rings. In the preferred form, the actuator is also generally centered on the diaphragm
74
and the orifice
14
d. The coil spring
80
held in a cavity
16
c
formed at the center rear of the gun body urges the actuator forward, toward the diaphragm. The spring, when compressed, provides a motive force that propels the actuator to strike the diaphragm with its head
82
to deflect the diaphragm forwardly to thereby produce a pressure wave in the fluid in the smoke chamber
14
. In the preferred form shown, the spring
80
is captured at its front end on an end boss
68
a
of the actuator, and at its rear end the spring
80
abuts an adjustable stop member
84
. The stop
84
pivots freely about a pivot pin
84
a
in response to a manual movement of projecting lever
84
b
. The pivot is not centered in the main body
84
c
of the stop
84
so that rotation (in the clockwise direction as shown) produces a camming action that compresses the spring
80
. The force of the spring
80
on the stop, and friction with the pin
84
a
and the surrounding body
16
, secures it against further rotation once it is manually set. This manual rotation of the stop allows a convenient adjustment of the actuator striking force, and thereby the speed of the smoke rings ejected by the gun
10
when it is fired.
The actuator head
82
is preferably circular with a diameter near in size to that of the orifice
14
d
. The striking face
82
a
is preferably flat. The impact of the face
82
a
on the diaphragm
74
deflects the diaphragm forward a short distance, one sufficient to create a pressure wave within the smoke chamber that in turn creates a smoke ring that ejects from the gun
10
and travels forward, in an axial direction with respect to the gun. The quality, speed and number of smoke rings created depends on an interplay of factors such as the material, thickness, tension and mounting of the diaphragm, the rigidity of the striking face
82
a
, the mass and velocity of the actuator, and the absolute and relative sizes of the areas of the diaphragm and the striking face that interreact. In one form, as illustrated and as noted above, the diaphragm is an edge-mounted piece of latex rubber about 10 mils thick held so that it is flat before it is struck, but not stretched to any significant degree. If the diaphragm is tensioned, the actuator impact can produce a bouncing leading to the formation of multiple surges per firing (which may be desirable under certain circumstances). However, to produce a quality traveling ring with one impact, and use a taut diaphragm, the actuator head
82
a
preferably mounts a layer of foam rubber or like energy absorbing or “lossy” material to cushion the blow.
While the preferred embodiment uses an elastic diaphragm, it will be recognized that there are many ways to move a member to produce a wavefront in an adjacent fluid. For example, a rigid or resilient member can be mounted to move in the manner of a piston within a cylinder (e.g., the smoke chamber side wall), or the diaphragm can be coupled to a solenoid in the manner of a diaphragm in a telephone or loudspeaker, or a diaphragm can itself be formed of materials, or layers of materials, that deform in response, e.g., to applied voltages in manner that produces the desired pressure wave. These variations are intended to fall within the scope of the appended claims.
It is also contemplated, and it is presently preferred, to use an elastic diaphragm
74
′ that is bowed or curved slightly in cross sction, e.g., ⅛ to ¼ inch measured at the center at a maximum. The direction of this curvature is convex with respect to the actuator head
82
(shown in dashed lines in FIG.
2
.). To restore this curved shape after being impacted by the actuator and driven toward a flat or concave configuration, a set of radial ribs
74
a mutually-spaced may be formed integrally in the diaphragm material.
Similarly, while the actuator is described as a spring-loaded, linearly reciprocating “plunger”, an equivalent striking member can be formed in a wide variety of ways well known to those skilled in the art. Some examples are pivoting strikers (using a hammer-like pivoting action), solenoid-driven, pneumatically, and hydraulically-driven strikers, as well as direct drives for a rigid, piston-like diaphragm or diaphragm mountings.
In the preferred, hand-gun form illustrated herein, the tube
40
is preferably made from a metal or alloy thereof such as stainless steel. The envelope
42
of the heater, made from a high temperature silicate such as borosilicate glass, extends vertically so that its bottom end is above the top of the liquid
24
in the tank
32
, and its upper end extends above the upper end of the metal tube
40
. The metal tube
40
for a hand-gun
10
has an outer diameter of preferably 0.05 to about 0.07 inch, more preferably about 0.0546 to about 0.066 inch. Typically, the glass tube
42
preferably has an outer diameter of between about 0.049 to 0.055 inch, more preferably about 0.049 inch. A preferred radial spacing of the glass tube
42
to the inner wall of the tube
40
is between from about 0.001 to about 0.005 inch, preferably about 0.004 inch. This spacing has been found to promote the pumped movement of a suitable volume of liquid
34
to a region adjacent the heater in response to a pressure increase that can be produced manually, but not so much liquid that it strongly gushes up and out of the tube
40
, or requires a significant time delay for vaporization. In the preferred form, the heater reaches its operating temperature in about 5 seconds, and smoke can then be made repeatedly, on demand, in about ½ second.
The invention is compatible with a wide range of suitable smoke precursor liquids. However as discussed, it is an object of this invention to provide smoke that is essentially safe for use in settings in which humans are present. Preferably, that smoke is made from liquid that is approved by the U.S. Food and Drug Administration (FDA). A preferred liquid is water having a smoke producing amount of propylene glycol and less than about 5 ppm mineral impurities. Such liquid can be obtained from a variety of commercial sources including “Fog fluid FJ1Q, unscented” from Visual Effects Inc. of Bronx, N.Y. (USA).
The resistance coil
44
has a resistance of from between about 4 ohms to about 10 ohms when cold (room temperature), and draws about 400 to about 600 milliamps in normal use to produce smoke. In the absence of liquid, the coil heat continues to draw current, but its resistance increases without the liquid acting as a heat sink. In this “liquid-withdrawn” state, it draws preferably about 300 to 450 milliamps, a conservation of about ⅓ of the current drawn when vaporizing (assuming a fixed voltage). The resistance coil can be made from a wide range of suitable materials, but nickel or alloys of nickel are preferred. Nickel that is at least about 99.9% pure is preferred for use in the hand-gun
10
shown in FIG.
2
. The preferred coil has an outer diameter (O.D.) of about 0.02 inch.
A user of the toy gun
10
closes an electrical switch
86
to power the resistance coil
44
and energize the light
78
. Power can be supplied by any suitable means including the batteries
24
, or a cord extension to a household electrical socket or transformer. In the preferred toy gun embodiment using batteries for maximum portability, a battery compartment in the base
28
houses 6 AA batteries in series to provide about 9.0 volts with fresh batteries. After use, the voltage drops to about 7.5 volts, and after about 3 hours of use, to about 6.0 volts.
A second “trigger”
88
mounted in the hand grip
20
, when depressed against a spring force by the user, contacts and compresses the bulb
36
to increase fluid pressure in the tank
32
. This spring force acting on the trigger
88
is preferably provided by the resiliency of the bulb
36
itself. This increase in fluid pressure causes a rise in level of the liquid
34
into the annular space
43
between the heater and the tube
40
, toward the resistance coil
44
. The small volume of liquid in this narrow annular space
43
vaporizes very quickly (about ½ second) to produce smoke. That smoke rises into and fills the smoke chamber
14
. If the trigger
88
is pulled too strongly, or too often, the pumped liquid can overflow the tube
40
. If so, it runs into the well
90
at the bottom of the annular space between the tubes
40
and
50
where it is drained away so that it does not interfere with the vaporization process. Release of the trigger
88
lowers the fluid pressure as the resilient bulb
36
expands back toward its pre-compressed configuration. This decrease from the increased fluid pressure level immediately causes the liquid
34
to withdraw from the space
43
adjacent the heater
38
. Smoke generation then, in most cases, ceases promptly.
The toy gun thus has a readily available supply of liquid
34
in tank
32
, for repeated fast production of batches of smoke “on demand”. Of course, the smoke generator
30
can be operated continuously or semi-continously, not “on-demand”. However, continous or semicontinuous operation requires a greater power and liquid usage, and a likely waste of smoke that is produced, fills the chamber
14
, and flows, unstructured, out of the orifice
14
d
, not as rings. As discussed above, the toy gun
10
can operate generally independently of orientation so that smoke rings can be produced with, e.g., a sideway or even upside down orientation, or the gun can be placed on its side when not in use. As also discussed above, the smoke generator
30
and gun
10
of the present invention can operate with water-based smoke precursor liquids (usually water with polyglycol, or the like, and a low level of mineral impurities). Smoke formed from such liquids are less likely to be irritating, or to have other health hazards, than known oil-based liquids.
Although the invention has been shown and described with respect to its preferred embodiments, it will be appreciated from the foregoing that various other changes, omissions and additions will occur to those skilled in the art without departing from the spirit and scope of the invention.
For example, while the invention has been described with respect to an air-filled, deformable bulb as a source of a variable pressure acting as the liquid
34
in the tank
32
, a wide variety of other arrangements can achieve the same end effect. The liquid can be held in a deformable tank. A piston and cylinder arrangement can vary the pressure hydraulically. A compressed air supply or gas from a CO
2
cartridge can be applied to the tank. Further, while the heater has been described as an electrical resistance wire in a glass envelope, a wide variety of resistance and other heaters are known that can be adapted to vaporize the liquid, whether continuously or on demand. Further, while a hand gun is described as the preferred application of the present invention, it will be recognized that the invention can be readily adapted to other toys (toy rifles, bazookas, and cannons, and model trains and boats) and to other smoke applications (theatrical productions).
These and other modifications and variations disclosed herein are intended to fall within the scope of the appended claims.
Claims
- 1. A smoke generator comprising:a) a supply tank that holds the liquid, b) a source of variable fluid pressure in sealed fluid communication with the supply tank for increasing and decreasing fluid pressure in the tank to feed the liquid to and from a heating unit; c) a first tube with a first end entering into the supply tank, and a second smoke outlet end; and d) a heater positioned at least partially within the first tube for vaporizing the pressurized liquid driven by an increase in the pressure into a narrow annular region between the heating element and the surrounding tube.
- 2. A smoke generator comprising:a) a tank holding a supply of a liquid that can be vaporized to produce the smoke, b) a first tube that has a first end in fluid communication with the fluid in said tank and extending generally upwardly from said tank, c) a heater disposed in said first tube above said liquid in said tank, and spaced from said heater and said first tube, and d) a variable fluid pressure source generally connected to the tank operable to force the said liquid from said tank into said heater-to-tube space in response to an increase in the pressure produced by said variable fluid pressure source from a first level, and evacuate the fluid from said heater-to-tube space in response to a decrease in said pressure from said increased level, said heater vaporizing the portion of said liquid driven by said pressure increase into said heater-to-tube space to produce the smoke.
- 3. The smoke generator of claim 2, wherein the variable pressure source is a flexible bulb in sealed fluid connection to the supply tank.
- 4. The smoke generator of claim 2, wherein the heater comprises an electrical resistance heater sealed in a heat-conductive envelope.
- 5. The smoke generator of claim 4, wherein said heat-conductive envelope is glass.
- 6. The smoke generator of claim 2, wherein said heater is generally centered in said first tube and said heater-to-tube space is annular.
- 7. The smoke generator of claim 6, wherein the radial dimension of said annular space is in the range of about 0.001 to about 0.005 inch.
- 8. The smoke generator of claim 4, wherein said first tube is formed of a metal, and it forms part of an electrical connection to the electrical resistance heater.
- 9. The smoke generator of claim 8, wherein the metal is stainless steel.
- 10. The smoke generator of claim 2 further comprising a second tube that is disposed generally concentrically around said first tube and defining a liquid catch well therebetween.
- 11. The smoke generator of claim 10, wherein said second tube is formed of a metal, and it forms part of an electrical connection to the electrical resistance coil.
- 12. A toy smoke-ring gun comprising:a body extending generally in an axial direction, a smoke chamber at a front end of said body, said smoke chamber having front, rear and side walls and an outlet orifice formed in a front end wall for forming smoke rings that travel axially, an axially displaceable member forming at least part of said rear end wall that is generally parallel to, and spaced from, said front end wall, a smoke generator whose outlet is in fluid communication with said smoke chamber, said smoke generator including a heater, a supply of a smoke-producing liquid in a tank, and a pressurizer acting on said liquid supply to produce on-demand smoke to said smoke chamber, and a first tube extends into said liquid supply at a lowered end and surrounds said heater over a region above said tank; and an actuator mounted on the body and operable to move the displaceable member to produce a wave pressure inside the smoke chamber that causes a traveling smoke ring to be formed as a portion of the smoke held in the smoke chamber is ejected through said orifice.
- 13. The toy gun of claim 12, wherein said pressurizer comprises an air-filled bulb in sealed fluid communication with said smoke-generating liqud in said tank.
- 14. The toy gun of claim 13, wherein the heater is in the first tube to vaporize the smoke, producing fluid when said pressurizer is activated to produce an increased pressure level in such tank that drives said liquid upwardly into said first tube.
- 15. The toy gun of claim 14, wherein the heating element further comprises an electrical resistance heating coil, and further comprising a battery powering said heater coil and a switch connected therebetween to control the activation of said coil.
- 16. The toy gun of claim 15, wherein said coil draws a current of between from about 400 to 600 milliamperes with said liquid adjacent said heater within said first tube, and draws less current, due to an increased resistance when said liquid is withdrawn from said first tube, in response to a decrease in the fluid pressure provided by said pressurizer.
- 17. The toy gun of claim 16, further comprising a sealed vessel that encloses said resistance coil and wires extending through said vessel to connect electrically said coil to said battery and support it in a spaced relationship with respect to said vessel.
- 18. The toy gun of claim 17, wherein the vessel consists of a glass.
- 19. The toy gun of claim 18 wherein the radial spacing between the glass vessel and said first tube is between from about 0.001 to about 0.005 inches.
- 20. The toy gun of claim 19, wherein the first tube is formed of a metal.
- 21. The toy gun of claim 12, wherein the smoke generator further comprises a second metal tube coaxial with and surrounding said first tube and defining a catch well for said liquid therebetween.
- 22. The toy gun of claim 12 wherein said axially displaceable member comprises a diaphragm of an elastic material.
- 23. The toy gun of claim 22 wherein said diaphragm is generally circular and edge-mounted to form at least a portion of said rear wall.
- 24. The toy gun of claim 23 wherein said diaphragm is formed of rubber.
- 25. The toy gun of claim 23 wherein said diaphragm is generally coaxial with said orifice and said actuator is movable to strike said diaphragm to produce said pressure wave.
- 26. The toy gun of claim 25 wherein said diaphragm has a low tension and said actuator is rigid.
- 27. The toy gun of claim 22 wherein said actuator is a member that is linearly slidable within said body and further comprising a spring captured between a rear end of said member and said body.
US Referenced Citations (6)