SMOKING ARTICLES AND METHODS OF MAKING SAME

TECHNICAL FIELD

The present disclosure relates generally to smoking articles and methods of making same.

BACKGROUND OF CERTAIN ASPECTS OF THE DISCLOSURE

The use of cannabis for both recreational and medicinal purposes has increased over the years, leading to a growing demand for diverse smoking materials and accessories.

As the demand for alternative smoking materials has grown, various advancements have been made in the manufacturing process of smoking articles. These advancements include the use of different plant materials, infusions, treatments, and manufacturing techniques. Despite these developments, there is still room for improvement in terms of user experience, product quality, safety, and environmental sustainability.

BRIEF SUMMARY OF SOME ASPECTS OF THE DISCLOSURE

The disclosed technology includes smoking articles and methods of making same. In some embodiments, a smokable article includes one or more overlapping whole hemp leaves adhered together, with a smokable adhesive and configured to hold smokable product. In some embodiments, the two or more overlapping whole hemp leaves are cured. In some embodiments, the two or more overlapping whole hemp leaves are pasteurized.

In some embodiments, the two or more overlapping whole hemp leaves include at least one of flavor-enhancing compounds, essential oils, herbal extracts, heat-resistant coatings, and odor-absorbing treatments. In some embodiments, the two or more overlapping whole hemp leaves include at least one of built-in filters, ventilation systems, insect repellents, and biodegradable adhesives.

In some embodiments, a method of making a smokable article including applying a smokable adhesive to at least two whole hemp leaves, overlapping the at least two whole hemp leaves, affixing the at least two whole hemp leaves together, and configuring the at least two whole hemp leaves to hold smokable product.

In some embodiments, the method includes cleaning the at least two whole hemp leaves via pasteurization process, wherein the hemp leaves are heated to a minimum temperature of 105° Fahrenheit.

In some embodiments, the method includes cleaning the at least two whole hemp leaves by at least one of steaming, immersion bath, dry heat treatment, UV treatment, ozone treatment, microwave pasteurization, infrared pasteurization, ultrasonic pasteurization, cold plasma treatment, high pressure processing, electrolyzed water, cold pasteurization, and resin coating.

In some embodiments, the method includes cutting the at least two whole hemp leaves to produce a plurality of smokable wraps by at least one of die cutting, laser cutting, Guillotine cutting, Waterjet cutting, ultrasonic blasé cutting, knife cutting, plasma cutting, hot-wire cutting, scissor cutting, rotary cutting, and ultrasonic wave cutting.

In some embodiments, the method includes screening the at least two whole hemp leaves by at least one of manual sorting, automated sorting, light sorting, weight-based sorting, optical scanning, conveyor belt sorting, air classification, vibrating table sorting, manual grading, mesh-based sorting, and ultrasonic measurement.

In some embodiments, the method includes drying the at least two whole hemp leaves in a temperature and humidity-controlled environment for up to 72 hours at a temperature range from 32° to 450° Fahrenheit at approximately 10-80% humidity.

In some embodiments, the method includes drying the at least two whole hemp leaves by at least one of natural drying, infrared drying, forced-air drying, vacuum drying, microwave drying, freeze drying, oven drying, dehumidification drying, radiant drying, and desiccant drying.

In some embodiments, the method includes fermenting the at least two whole hemp leaves.

In some embodiments, the method includes curing the at least two whole hemp leaves in an environment in a range from 55-80° Fahrenheit and 50-95% relative humidity for a duration of 1 to 30 days.

In some embodiments, the method includes curing the at least two whole hemp leaves by at least one of natural curing, artificial curing, light curing, UV curing, vacuum curing, slow curing, accelerated curing, temperature-based curing, humidity-based curing, enzymatic curing, microbial curing, stack curing, flue curing, sun curing, and freeze curing.

In some embodiments, the method includes hot pressing or cold pressing the at least two whole hemp leaves.

In some embodiments, the method includes applying a smokable adhesive to the at least two whole hemp leaves by at least one of brush application, spray application, roll-on application, dip coating, slot die coating, doctor blade coating, screen printing, electrostatic spraying, curtain coating, Gravure coating, Leaf Fusion, one-sided coating, and dehydrated adhesive.

In some embodiments, the method includes affixing the at least one whole hemp leaf together by at least one of leaf weaving, stitching, heat sealing, smokable tape, and flash freezing.

There are other novel aspects and features of this disclosure. They will become apparent as this specification proceeds. Accordingly, this brief summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. The summary and the background are not intended to identify key concepts or essential aspects of the disclosed subject matter, nor should they be used to constrict or limit the scope of the claims. For example, the scope of the claims should not be limited based on whether the recited subject matter includes any or all aspects noted in the summary and/or addresses any of the issues noted in the background.

BRIEF DESCRIPTION OF THE DRAWINGS

A further understanding of the nature and advantages of the embodiments may be realized by reference to the following drawings. In the appended figures, similar components or features may have the same reference label.

FIG. 1 illustrates a top view of an example hemp leaf prior to manufacturing into a smoking article.

FIG. 2 illustrates perspective views of example hemp leaves prior to manufacturing with smoking material.

FIG. 3 illustrates a side view of an example smoking article with an empty glass packaging tube.

FIG. 4 is a flowchart of an example method of making a smoking article.

While the embodiments described herein are susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. However, the exemplary embodiments described herein are not intended to be limited to the particular forms disclosed. Rather, the instant disclosure covers all modifications, equivalents, and alternatives falling within the scope of the appended claims.

DETAILED DESCRIPTION

Cannabis refers to the Cannabis genus, and the embodiments described herein can be formed with leaves from any plant within the Cannabis genus, regardless of cannabinoid content. This includes, but is not limited to, hemp (Cannabis sativa L.) and marijuana (Cannabis sativa, Cannabis indica, and Cannabis ruderalis).

Cannabis consumers often seek products that cater to their individual tastes and preferences. While the current market offers a variety of options, there remains a need for smoking articles, in particular wraps, that can be further customized in terms of flavors, aromas, burn rates, and other functional aspects. Moreover, many consumers seek wraps that are designed to improve the smoking experience by incorporating particular features, such as built-in crutches, filters, or ventilation systems.

The growing demand for eco-friendly and sustainable products has led to an increased focus on the environmental impact of smoking materials, such as hemp wraps. Hemp wraps have gained popularity for their versatility, eco-friendliness, and compatibility with various cannabis products. However, even current hemp wrap products do not prioritize environmental sustainability in design or manufacturing processes, resulting in increased waste, pollution, or the use of non-renewable resources. Therefore, there is a need for hemp wraps that incorporate sustainable materials, biodegradable adhesives, and environmentally-friendly manufacturing processes.

Further, traditional smoking materials, such as tobacco-based rolling papers or blunts, have been associated with various health risks due to the combustion of harmful chemicals present in the tobacco plant. Moreover, these products may not provide the desired flavor profiles, aromas, or functionalities sought by cannabis consumers. As a result, there has been a surge in the development and use of alternative smoking materials that offer a more natural and customizable option for cannabis users.

Health and safety are paramount concerns for cannabis consumers, who may seek smoking materials that minimize the risks associated with traditional tobacco-based products. While hemp wraps provide a safer alternative to tobacco, there is still room for improvement in terms of incorporating heat-resistant coatings, odor-absorbing treatments, or other safety features that enhance user protection and discretion.

One issue faced by conventional smokable articles made from cannabis, hemp, or marijuana is the use of mulched plant material, which necessitates significant treatment for processing, burns too quickly, and results in a comparatively harsher smoking experience. This undesirable outcome is attributable to the increased quantities of other components (e.g., paper, chemicals, etc.) necessitated by the processing of mulched material into a wrap form.

For purposes of this disclosure, “mulched plant material” means hemp plant material that has been broken, torn, shredded, ground, broken down or otherwise altered into smaller pieces. Often the mulched material is combined with other components to yield a smoking article. For example, the mulched plant material is shredded, mixed with water, and reconstituted into paper for smoking articles.

Embodiments of the disclosed technology address these problems by employing un-mulched or “whole” leaves and slices of unmulched or “whole” leaves, which offer a slower burn rate and reduces the need for chemical processing, thereby providing a more enjoyable and efficient smoking experience. Un-mulched or “whole” leaves includes whole leaves which are not broken down, shredded, or otherwise altered into smaller pieces. The un-mulched or whole leaves remain largely intact, and are only cut to size the smoking article. Specifically, the whole leaves are selected, cured, cleaned, glued, and/or positioned and then cut to a desired size or shape before rolling or otherwise configuring as a smoking article. For example, the whole leaves may be positioned in overlapping positions and cut in a rectangular shape prior to drying. The whole leaves may be from any plant. In some embodiments, the leaves are whole hemp leaves.

Another drawback of traditional smokable articles made from mulched cannabis, hemp, or marijuana is the unpleasant taste the articles may impart due to the extensive chemical and mechanical processing the articles undergo, as well as the utilization of other plant parts such as stems or roots. The embodiments of the disclosed technology resolve these issues by forming the article out of the leaves original structure, which preserves the natural flavors and aromas of the plant, resulting in a superior flavor profile and a more satisfying smoking experience for the user.

A common limitation of existing smokable articles made from cannabis, hemp, or marijuana is the lack of customization and personalization options available to cater to the diverse preferences and needs of cannabis consumers. Embodiments of the disclosed technology address this issue by offering a broad range of customizable features, such as various hemp strains, plant materials, infusions, adhesives, treatments, and manufacturing techniques. This enables the creation of hemp wraps with specific properties, flavors, aromas, and functionalities tailored to individual tastes and requirements.

Conventional smokable articles made from cannabis, hemp, or marijuana may not prioritize environmental sustainability in their design or manufacturing processes, leading to increased waste, pollution, or the use of non-renewable resources. The embodiments of the disclosed technology tackle these concerns by incorporating sustainable materials, biodegradable adhesives, and environmentally-friendly manufacturing processes. This ensures that the hemp wraps align with the growing demand for eco-friendly and sustainable products in the market.

Existing smokable articles made from cannabis, hemp, or marijuana may not adequately address health and safety concerns associated with traditional tobacco-based products. Embodiments of the disclosed technology prioritize user health and safety by employing the un-mulched leaf, which requires fewer chemicals for processing and produces a cleaner, safer smoking experience. Additionally, the technology may incorporate heat-resistant coatings or odor-absorbing treatments to further enhance user protection and discretion

Traditional smokable articles made from cannabis, hemp, or marijuana may face challenges related to manufacturing efficiency and consistency, such as variations in product quality, size, or burn rate. Embodiments of the disclosed technology address these issues by streamlining the manufacturing process and utilizing an un-mulched leaf, which contributes to a more consistent and uniform product. This results in a more reliable and predictable smoking experience for the consumer.

Conventional smokable articles made from cannabis, hemp, or marijuana may generate a significant amount of waste and consume valuable resources during their production, due to the use of mulched plant material and extensive processing. The embodiments of the disclosed technology mitigate these concerns by employing an un-mulched leaf and reducing the need for chemical processing, which leads to less waste generation and more efficient resource utilization. In a further advantageous aspect of the technology, the utilization of leaves, which are customarily discarded by hemp and cannabis farmers, transforms a material commonly regarded as waste into a valuable resource, thereby promoting sustainable practices and contributing to the efficient use of available resources. This contributes to a more sustainable and environmentally conscious production process.

Traditional smokable articles made from cannabis, hemp, or marijuana may not provide the particular sensory experiences that some cannabis consumers seek, such as specific flavor profiles, aromas, or tactile sensations. Embodiments of the disclosed technology address this issue by incorporating various flavor-enhancing compounds, essential oils, or herbal extracts into the hemp wrap, creating an array of distinct sensory experiences for the user. This allows the consumer to enjoy a more personalized and immersive smoking experience, tailored to their individual preferences. Additionally, employing an un-mulched leaf in the construction of the wrap enables superior preservation of the terpenes inherent to the original plant, as compared to wraps derived from mulched plant materials, thereby enhancing the overall quality and experience for the user.

A prevailing challenge confronted by tobacco smokers is the multitude of health hazards correlated with the ingestion of tobacco and its concomitant chemical compounds. The present technology's embodiments offer an efficacious substitute for tobacco smokers, delivering a tobacco-free, botanical-based smoking material—the hemp wraps. These wraps can be employed for combusting a wide array of herbal blends or tobacco substitutes, thus facilitating users to relish a comparable smoking experience, devoid of the detrimental repercussions associated with tobacco. Moreover, unlike other tobacco-free wraps, the hemp wraps are created from whole, unprocessed hemp leaves, rather than pulped or reconstituted plant material. This allows for a more natural, clean-burning, and flavor-enhancing experience. The chemical treatments and processing, commonly associated with alternative tobacco-free wraps, are significantly minimized or eliminated in the present technology. Consequently, the technology provides a superior and healthier alternative, which imparts a satisfying and robust smoking experience while mitigating exposure to undesirable compounds typically present in other tobacco-free wraps.

Consumers desiring to enwrap their smoking material within a leaf substrate have been restricted predominantly to the utilization of tobacco leaves. However, with the disclosed technology, such consumers are afforded the opportunity to continue their customary method of rolling their smoking material, but now have the option to substitute the traditionally used tobacco leaf with the novel hemp leaf wrap proposed herein. This shift facilitates a new avenue of consumer choice without necessitating a departure from familiar rolling methodologies.

FIG. 1 illustrates a top view of an example hemp leaf prior to manufacturing into a smoking article. The smoking article can be made with dry or fresh cannabis leaves. The leaves used can be dried then rehydrated or be harvested and immediately used.

In some embodiments, the disclosed technology includes a smokable article composed of two or more overlapping whole leaves, that are adhered together with a smokable adhesive. In some embodiments, the leaves or portions of the leaves that are overlapped are 5% or more of the total surface area of the original leaf size. In another embodiment, the smoking article can also be formed from a single processed leaf overlapping onto itself.

The smoking article is used to hold any smokable material for the purposes of igniting and consuming the smokable material without the use of tobacco. The smoking article can be packaged flat as individual wraps, or can be produced and distributed in rolls of the article that can then be cut to desired size at the time of use.

In some embodiments, the leaves may comprise a layer of flavoring, oils, additives, or drugs, including but not limited to natural or synthetic flavor additions (such as coffee, honey, fruit, or herbs), nicotine, cannabinoids, botanical extracts, terpenes, burn control agents, or chemical additives intended to enhance material properties, such as increasing tear strength and softness, or any combination thereof. The application of these substances may be achieved through various methods, including spraying, dipping, brushing, rolling, soaking, or any other suitable technique for applying a liquid or oil onto a surface. In some embodiments, a humectant can be applied to the fresh or dry leaves at any step so that the leaves remain pliable. The leaves may be from any plant, including any cannabis species.

FIG. 2 illustrates perspective views of example hemp leaves prior to manufacturing with smoking material. As shown, the whole hemp leaf is used and can be prepared in various sizes, depending on the desired smoking article. FIG. 3 illustrates a side view of an example smoking article with an empty glass packaging tube.

FIG. 4 is a flowchart 400 of an example method of making a smoking article. It should be appreciated that the described method of making the smoking article may be subject to variations in the sequence of steps or the omission of specific steps, as deemed appropriate for the implementation of the technology, without departing from the scope and spirit of the disclosed embodiments. Many steps are optional, and are described throughout this disclosure.

The methods herein accommodate the characteristics of hemp leaves, which are thinner and smaller in comparison to tobacco leaves. For example, the dimensional and structural characteristics necessitate the incorporation of an adhesive application step, a critical component in facilitating the assembly of multiple hemp leaves to construct a wrap of sufficient size and structural integrity. In stark contrast, tobacco leaves, owing to their larger dimensions and robust structure, naturally lend themselves to the formation of wraps without necessitating the intervention of adhesive substances. The methods also leverage the moisture content and distinct botanical attributes of hemp, which are markedly different from those of tobacco. For example, the unique fibrous structure of hemp permits the facilitation of certain processing techniques such as specific curing and drying regimes. The methods described are also designed to preserve and enhance the specific chemical components found in hemp, such as cannabinoids and terpenes, which are absent or found in significantly different proportions in tobacco.

In operation 402, leaves are meticulously screened for size and quality, ensuring the leaves have a desired length (e.g., between 0.5 inches and 40 inches and a width between 0.5 inch and 20 inches), thereby providing suitable dimensions for the fabrication of the smokable wrap. This screening process also includes the removal of any damaged or unsuitable leaves, guaranteeing that only the highest quality leaves are selected for use in the smokable wrap production.

Screening the leaves for size ensures that all the cannabis leaves used in the article will be of an appropriate size so that the leaves can be properly manipulated and fit together to form the desired shape or design. Having leaves within the specified dimensions contributes to a better smoking experience by ensuring uniform burning and avoiding the creation of uneven wraps. The leaves are also screened so that any damaged or contaminated leaves are removed.

The leaves may be selected for manufacturing, for example for desired quality or size, responsive to the screening operation. There are various methods that may be used for screening (or sorting) leaves for size in the disclosed technology.

The invention encompasses a variety of methods for the selection and dimensional screening of leaves destined for smokable wrap production. Among these, manual sorting requires trained personnel to visually inspect and physically measure individual leaves to ensure conformity with established size criteria. In contrast, automated sorting systems utilize advanced technologies such as machine vision to classify leaves based on their dimensions swiftly and accurately. Light-based techniques employ calibrated beams and sensors to measure size by analyzing patterns of light and shadow, while weight-based methods utilize correlations between leaf weight and size to sort leaves. Optical scanning captures detailed leaf representations to deduce size, and conveyor belt methods involve passing leaves under high-resolution sensors on a moving belt. Mesh-based sorting uses varying aperture sizes on mesh screens to segregate leaves, while ultrasonic measurement methods determine leaf size based on the time delay of reflected ultrasonic waves. These methodologies ensure the selection of leaves adhering to dimensions suitable for producing high-quality smokable wraps.

Leaves not within the size limits can be glued together in order to still use them in this process. The operation 402 step can be skipped or performed at a later stage.

In operation 404, the leaves are subjected to a curing process within a carefully controlled temperature and humidity environment for a duration of 1 to 30 days. In some embodiments, the temperatures range from 55-80° Fahrenheit with a humidity range from 50-95% relative humidity. This process allows for the proper preservation of the leaf properties essential for the creation of the smokable wrap, including the maintenance of optimal moisture levels, preservation of flavor, and enhancement of the leaves' structural integrity.

In accordance with the technology, it should be understood that the second step, involving the curing process in a temperature and humidity-controlled environment, may be performed for a duration shorter than one day or longer than thirty days, while still remaining within the scope of the disclosed technology and embodying the same concept.

Curing methods involve sustained exposure within specific temperature and humidity environments, with durations from one day to beyond thirty days. The aim is to maintain moisture, enhance flavor, and strengthen the leaves. Curing imparts aroma, flavor, and enhances wrap smoothness by breaking down chlorophyll and converting starches to sugars. Various described embodiments encompass: natural curing, using ambient conditions; artificial curing, in controlled environments; light curing, employing specific illuminations; UV curing, through ultraviolet radiation; vacuum curing, in reduced oxygen conditions; slow and accelerated curing, based on time variations; temperature and humidity variations; enzymatic, microbial, stack, flue, and sun curing for tailored leaf attributes; and fermentation and blanching as alternatives to conventional curing. It should be noted that the invention may also employ uncured leaves in certain contexts.

In some embodiments, a modification to the curing method includes using relative humidity levels that fall outside the range of 50-95%. Under certain embodiments, relative humidity levels in excess of 95% could be applied during the curing process. Under certain embodiments, relative humidity levels below 50% could be applied during the curing process.

In some embodiments, the curing method includes using temperatures that fall outside the range of 55-80° Fahrenheit. Under certain embodiments, temperatures higher than 80° Fahrenheit could be applied during the curing process. Under certain embodiments, temperatures under 55° Fahrenheit could be applied during the curing process.

In some embodiments, In some embodiments, a modification to the curing method includes using a duration of curing outside a time range of 1-30 days. Under certain embodiments, durations over 30 days could be applied during the curing process. Under certain embodiments, durations of less than 1 day could be applied during the curing process.

In operation 406, the leaves undergo a thorough cleaning procedure via a pasteurization process. The leaves are heated to a minimum temperature (e.g., of 105° Fahrenheit) for a specified duration (e.g., 10 hours). The length of the time period which will depend on the temperature being used. A higher temperature would enable proper pasteurization with a shorter duration. This process ensures the removal of any residual contaminants or potential pathogens, providing a hygienic and contaminant-free smokable wrap for the end user.

Cleaning the leaves through pasteurization by heating them to a minimum temperature of 105° Fahrenheit helps to eliminate any bacteria, mold, or contaminants that may be present on the leaves. This step contributes to a safer and cleaner final product, ensuring the hemp wrap is of high quality and suitable for smoking.

There are various methods that may be used for cleaning leaves that may be implemented in the disclosed technology. The cleaning step can be skipped or performed at a later or earlier stage but may result in a lower quality product.

A steaming method subjects the hemp leaves to the exposure of steam at temperatures surpassing 105° Fahrenheit. The high-temperature and moisture-rich attributes of steam facilitate the efficient eradication of potential contaminants, bacteria, and mold from the hemp leaves. The penetrative capacity of steam is utilized to access leaf surfaces and minute crevices effectively, thereby ensuring a comprehensive cleaning procedure. An additional advantage of this steaming method is the retention of a certain moisture level in the leaves. The inherent moisture content in steam aids in preventing the leaves from undergoing excessive drying during the cleaning process, thus maintaining optimal moisture levels for subsequent processing steps.

An immersion method involves the submergence of hemp leaves in a hot water bath. The bath is maintained at a temperature exceeding 105° Fahrenheit for a predetermined time interval with the primary objective of obliterating potential contaminants present on the leaves. The hot water bath may incorporate a humectant or a disinfectant, thus serving a dual purpose of cleaning and conditioning the leaves. It can also be supplemented with additional substances for both sanitary and product customization purposes. These substances can include flavorings, oils, additives, or drugs to augment the characteristics of the final product. The flavor enhancements can consist of natural or synthetic flavors such as coffee, honey, fruit, or herbs. Drugs may encompass nicotine, cannabinoids, botanical extracts, terpenes, burn control agents, or chemical additives.

A dry heat treatment includes subjecting the hemp leaves to a dry heat environment (e.g., An environment that is under 25% humidity). Under the dry heat treatment method, the hemp leaves are subjected to temperatures exceeding 105° Fahrenheit for a predefined duration (e.g., 4 hours at 25% humidity). The overarching aim of this approach is the removal of potential contaminants residing on the leaves. The utilization of dry heat caters to an efficient and thorough extermination of microbial life forms and other potential contaminants which might be adhered to the leaves.

An ultraviolet (UV) treatment method diverges from the conventional heat-based processes in its employment of UV light, particularly UV-C light, recognized for its potent germicidal properties, as a sanitizing agent for hemp leaves. In the UV treatment procedure, hemp leaves are subjected to intense exposure of UV light, which can effectively disrupt the DNA and RNA structures of microbial pathogens, including bacteria and molds. This disruption renders these contaminants non-viable, thereby achieving a high standard of sanitation necessary for the production of a hygienic, contaminant-free smokable hemp wrap. The UV treatment's success hinges on several factors including the intensity of the UV light, the duration of exposure, and the proximity between the light source and the leaves. It allows for a more refined preservation of the leaves' intrinsic attributes, resulting in a hemp wrap that retains more of the leaf's natural characteristics.

An infrared pasteurization method for the cleaning and pasteurization of the hemp leaves harnesses the properties of infrared radiation, most notably its capacity for direct heat transfer to the target material without the necessity for an intervening medium. The utilization of this radiant heating method promises an efficient, targeted, and time-saving pasteurization process compared to traditional methods. In the implementation of infrared pasteurization, the hemp leaves are subjected to focused infrared radiation, which results in rapid heating of the leaves above the 105-degree threshold for pasteurization. This rapid, direct heating method offers efficiencies in terms of processing time and energy usage. One key advantage of infrared pasteurization is the ability to achieve uniform heating across the leaves. This uniform heating mitigates the occurrence of cold spots that might otherwise serve as havens for pathogenic organisms, thereby enhancing the efficacy of the pasteurization process. Moreover, the infrared pasteurization process, by virtue of its radiant heating nature, has a reduced impact on the moisture content of the hemp leaves. The preservation of moisture content helps maintain the desired sensory and physical attributes of the leaves, contributing positively to the overall quality of the final smokable hemp wrap product.

In a high-pressure processing method, the hemp leaves are exposed to remarkably high pressures typically falling within the range of 100-800 Megapascals. The strength of the method lies in its ability to deactivate a wide variety of microorganisms including, but not limited to, bacteria and molds, as well as other contaminants that might be present on the hemp leaves. Due to the absence of heat in this process, the degradation of heat-sensitive constituents of the hemp leaves can be significantly reduced or even eliminated. This approach ensures the preservation of the inherent qualities of the hemp leaves, inclusive of their aroma and flavor profiles. The high-pressure processing method circumvents the need for traditional high-temperature pasteurization, thus retaining the organoleptic and sensory properties of the leaves. Further, this method offers a uniform treatment effect, irrespective of the size, shape, and orientation of the hemp leaves. This assures a comprehensive sanitization process, effectively cleaning all surfaces and internal structures of the hemp leaves.

A method for cleaning with electrolyzed water includes the treatment of hemp leaves with electrolyzed water, a substance with potent biocidal properties and remarkable oxidizing capabilities. The technique does not require heat, hence qualifying as a non-thermal method. Electrolyzed water is produced via the electrolysis of a salt solution, yielding a mixture of hypochlorous acid and sodium hydroxide. Both of these chemicals are recognized for their efficiency in eradicating a range of contaminants, including bacteria and mold, which may be present on the leaves. The cornerstone of this method is the strong oxidizing potential of electrolyzed water. It functions by rupturing the cell membranes of microorganisms, culminating in their destruction. This cleaning approach ensures an exhaustive surface decontamination, penetrating even the minutest crevices and irregularities present on the leaf surface. A distinct advantage of electrolyzed water is its gentle nature, making it a suitable option for preserving the structural integrity and quality of the hemp leaves. Additionally, this method offers a significant environmental advantage. Post-use, the electrolyzed water reverts to regular water, thereby minimizing waste disposal concerns. This introduces a sustainable and eco-friendly aspect to the cleaning process, making it a desirable alternative to conventional pasteurization techniques.

A resin coating process encompasses the treatment of hemp leaves with a specifically selected, smokable resin. The resin, when applied in a thin and uniform layer across the entire surface of the leaf, serves dual purposes. Primarily, it acts as a defensive barrier against contaminants. The inherent antimicrobial properties of the resin effectively neutralize any pathogens that may exist on the leaf's surface, ensuring the hygienic integrity of the final product. Secondly, the adhesive qualities of the resin facilitate the binding together of the hemp leaves, which can be beneficial in the subsequent stages of wrap creation. A distinctive feature of the resin coating method is the avoidance of exposure to high temperatures. This characteristic minimizes the potential for thermal degradation of the leaf, a prevalent issue in heat-based pasteurization methods. Therefore, the use of a resin coating helps in retaining the desirable organoleptic characteristics of the hemp leaves, such as aroma, flavor, and texture.

In some embodiments of the present technology, a cleaning technique may involve washing the leaves with a solution of soap and water. This method includes the surfactant properties of soap effectively removing surface contaminants from the leaves. The sterilization procedure may also utilize chemical sterilization methods. These methods may involve the use of various biocidal agents that are effective in inactivating or killing microorganisms, thereby assuring a hygienic final product. Further, the method may also involve manual or automated scrubbing of the leaves. These methods can assist in physically removing contaminants adhered to the surface of the leaves, facilitating a cleaner product.

In operation 408, a smokable adhesive, formulated for safe and effective bonding of the leaves, is carefully applied to the surfaces of the leaves in a controlled and uniform manner. This facilitates the subsequent bonding of the leaves while maintaining the integrity and aesthetics of the smokable wrap.

The smokable adhesive is applied to the surfaces of the leaves to help bind them together when forming the wrap. This adhesive contributes to the overall structural integrity of the final product, allowing it to hold its shape and maintain a consistent burn throughout the smoking experience.

There are various methods that may be used for applying adhesive to leaves that may be implemented in the disclosed technology. In some embodiments, adhesive may be applied by brush application, to distribute the smokable adhesive uniformly over the leaf surface.

In some embodiments, adhesive may be applied by spray application, where the smokable adhesive is aerosolized into a fine mist, which is then systematically directed towards the surfaces of the hemp leaves.

In some embodiments, adhesive may be applied by roll-on application. The smokable adhesive is distributed evenly across the hemp leaves utilizing a roller. The roller, designed to maintain a consistent point of contact with the leaf surfaces, facilitates a uniform application of adhesive.

In some embodiments, adhesive may be applied by dip coating. This process involves the total or partial submersion of the hemp leaves in a container filled with the smokable adhesive, guaranteeing a comprehensive and uniform adhesive layer on each leaf. The full immersion of the leaves in the adhesive ensures the encompassment of every surface, including any crevices or intricate areas, which supports a uniform bonding during the wrap formation.

In some embodiments, adhesive may be applied by screen printing. This system works by depositing a defined amount of smokable adhesive onto the hemp leaves, enabling a uniform or patterned application across the leaf surface. The screen-printing system utilizes a finely woven mesh, also referred to as a screen, to transfer the adhesive to the leaves. This screen is prepared with a stencil that allows passage of the adhesive only in the designated areas.

In some embodiments, adhesive may be applied by a curtain coating method that involves creating a “curtain” of falling adhesive that the hemp leaves are guided through, thereby ensuring an even, thorough coating. The curtain coating method is predicated on the principle of gravity-assisted coating. The smokable adhesive is dispensed in a controlled fashion, thus forming a continuous, vertical film or “curtain”. The hemp leaves are subsequently conveyed through this curtain, leading to the generation of a uniform layer of adhesive on their surfaces.

In some embodiments, adhesive may be applied by a gravure coating technique. This approach entails the utilization of a gravure coating system that relies on an engraved cylinder to convey the adhesive onto the leaf surfaces in a controlled, uniform manner, satisfying both functional and aesthetic considerations. The gravure coating technique functions based on the principle of direct contact between the adhesive and the leaf surfaces via an engraved or etched cylinder. This cylinder features grooves or cells, which are filled with the smokable adhesive. A blade then wipes the surface of the cylinder clean, thereby ensuring that the adhesive remains solely within the cells. As the cylinder rotates and comes into contact with the hemp leaves, the adhesive within the cells is transferred onto the leaf surfaces in a precise and controlled fashion.

In some embodiments, adhesive may be applied by a leaf fusion technique. This technique involves a procedure wherein the leaves are overlapped and then simultaneously subjected to both pressure and heat. The primary objective of this method is to prompt the natural resins present within the hemp plant to melt slightly. This minor melting instigates a binding process between the leaves, resulting in their fusion. The leaves, once overlapped, are pressed and heated to a temperature that does not degrade the leaf's composition but is sufficient to mobilize these resins. The precise temperature and pressure parameters may vary depending on the specific resin content and properties of the particular strain of hemp used, thus requiring optimization for each particular strain or batch of leaves (e.g., approximately 105-300° degrees Fahrenheit).

In some embodiments of the present technology, an alternative to the application of smokable adhesive to the hemp leaves is through the use of a leaf weaving technique. This approach obviates the need for smokable adhesive entirely by instead leveraging a technique to interweave the hemp leaves together with or without cuts to the leaves. This method is designed to fabricate a structurally robust and smokable wrap without necessitating the application of any adhesive substances. The leaf weaving technique is characterized by the intricate interlacing of hemp leaves in a predetermined pattern, thereby forming a unified sheet that inherently binds together due to the physical characteristics of the leaves and the specific interlacing mechanism employed.

In some embodiments, a flavored formulation of the adhesive may be conceived. The adhesive, in this embodiment, could include a variety of additional components, namely flavorings, oils, additives, or drugs, with the intent to enhance the sensory experience of the user and/or modify the material properties of the final smokable wrap product. These additives can comprise natural or synthetic flavorings designed to imbue the smokable wrap with desired taste profiles, including but not limited to, those derived from coffee, honey, fruit, herbs, or a combination thereof. Other potential components might include nicotine or cannabinoids, which may be integrated to render specific physiological effects. Further additives may encompass botanical extracts or terpenes, which can augment the flavor, aroma, or the overall sensory experience of the smokable wrap (e.g. damiana or mugwort extracts). Moreover, burn control agents may also be incorporated to modulate the burning rate and consistency of the smokable wrap, thus ensuring a uniform and enjoyable smoking experience. In addition to enhancing sensory aspects, the adhesive may also comprise chemical additives specifically designed to enhance material properties of the smokable wrap. These enhancements could contribute to the overall user experience by ensuring a robust, consistent, and high-quality smokable product.

In some embodiments of the disclosed technology, a new method of combining the leaves can be enacted, completely bypassing the need for traditional adhesive. This process employs a form of stitching as the principal mode of adherence, binding the hemp leaves together through the use of a smokable thread, such as hemp wick. This stitching technique involves piercing the hemp leaves with the smokable thread in a predetermined pattern, securing the leaves in place and creating a cohesive sheet that retains its form during the smoking process. The structural integrity of the resultant smokable wrap is thereby maintained through the physical linkages created by the stitching, rather than through the bonding action of a traditional adhesive.

In yet another distinctive embodiment of the disclosed technology employs the use of a smokable tape for leaf adherence is proposed. In this method, smokable tape, carefully formulated to ensure its safe combustion and lack of negative effects on the smoking experience, is used as the binding agent between hemp leaves, replacing the traditional application of a smokable adhesive. This variant introduces an entirely new operational sequence, diverging from the standard direct adhesive application methodology. In implementing this approach, the hemp leaves are first arranged in a predetermined configuration. Post this arrangement, the smokable tape is applied to the areas of leaf overlap or junction. The tape binds these areas together, creating a structurally sound and smokeable product. This application of smokable tape offers several notable advantages, including potential improvements in production efficiency and control over the binding process, as well as increased versatility in terms of the final product design, due to the more flexible nature of the tape application as compared to direct adhesive application. The smokable tape, much like its adhesive counterpart, is specifically designed to combust in a manner that is safe for the user and does not detract from the smoking experience. It can be formulated from a variety of smokable substances (e.g. Hemp, or paper with smokable adhesive), and may also incorporate additional ingredients, such as flavorings or enhancements, to improve the final product's sensory attributes or to provide additional features.

According to some embodiments of the disclosed technology, dehydrated adhesive application is introduced. This technique utilizes a dehydrated adhesive, such as acacia gum, which is methodically applied to the surfaces of the hemp leaves in a manner that provides for controlled, uniform coverage. The dehydrated adhesive application process presents several distinct advantages. This dry application method lends itself to a potentially more uniform and comprehensive coverage across the leaf surfaces. Upon the completion of this initial dry application, the leaves are then subjected to an activation process. This process involves the application of a specific quantity of an activating substance, such as water, to the surfaces of the leaves. The purpose of this activation step is to rehydrate the applied adhesive, thereby activating its adhesive properties and enabling the leaf surfaces to adhere to one another.

In consonance with various embodiments of the disclosed technology relating to the fourth step of the process-pertaining to the application of smokable adhesive to hemp leaves—alternative methodologies are suggested that span a range of techniques for depositing liquid onto a surface. This scope includes, but is not limited to, brushing, dipping, spraying, spin coating, screen printing, sponge application, and micro-dispensing. The spin coating method is characterized by the depositing of the smokable adhesive onto a hemp leaf and then spinning the leaf at high speed to distribute the adhesive uniformly by centrifugal force. It provides a high degree of control over the adhesive layer thickness, depending on the spin speed and duration. The screen-printing method utilizes a screen or mesh to transfer the adhesive onto the hemp leaves. The mesh is created with a stencil that allows for adhesive passage only in designated areas, enabling precise and well-distributed applications of the adhesive. The sponge application method, another exemplary embodiment, involves a sponge-like instrument that is soaked in the smokable adhesive and subsequently used to apply the adhesive onto the surface of the hemp leaves. This technique offers an easy and efficient way to cover large leaf surface areas. Lastly, the micro-dispensing method operates by precisely dispensing micro-droplets of the smokable adhesive onto the leaf surfaces. This technique provides an exceptionally high degree of control and accuracy in adhesive placement and volume. The choice of application technique will depend on factors such as the properties of the smokable adhesive, the characteristics of the hemp leaves, and the requirements of the final smokable product. As such, these alternative methodologies highlight the range of options available for the application of the smokable adhesive in the production of smokable wraps.

In some embodiments, the leaves can be sold to the customer in a DIY kit that allows them to assemble the leaves in a configuration of their choosing.

In operation 410, those leaves are precisely positioned together with overlapping edges, ensuring optimal alignment for the bonding process. Pressure is then evenly applied to adhere the leaves, resulting in the formation of a large sheet that can be further processed into individual smokable wraps. This process also ensures the structural stability and durability of the final product.

Assembling the large sheet: In this step, individual leaves are placed together in an overlapping pattern and pressure is applied to adhere them together using the smokable adhesive applied in the previous step. This creates a large sheet composed of multiple leaves, which can be cut into individual hemp wraps. This step contributes to the efficient production of hemp wraps by creating a larger surface area that can be cut into multiple wraps. The adhesive ensures that the leaves stay connected throughout the smoking experience. Placing the leaves overlapping and applying pressure forms a tight seal between them, creating an evenly shaped article without any gaps or loose ends. The application of pressure in the process also serves to expel any surplus adhesive, thereby facilitating a more uniformly adhered article.

There are various methods that may be used for assembling leaves that may be implemented in the disclosed technology.

In some embodiments, a manual assembly leverages human interaction for the placement of the leaves and the application of pressure, which could provide a superior level of precision for leaf alignment and adhesive control that might not be entirely achieved through automated or semi-automated assembly processes. In the course of the manual assembly procedure, each hemp leaf is carefully positioned by a human operator to ensure an exact overlap of the edges, a crucial factor for successful adhesion in the subsequent step. Following the precise positioning of the leaves, pressure is manually applied by the assembler to secure the bonding of the leaves via the smokable adhesive, as articulated in the fourth step of the process.

In some embodiments, machinery or robotic systems accurately position the hemp leaves, promoting efficiency, precision, and repeatability. Under the automated assembly procedure, a machine or robotic system ensures the leaves overlap in a consistent and precise manner. Given the automated nature of this method, the potential for human error is minimized, thereby resulting in uniform and repeatable leaf alignment. Subsequent to the positioning of the leaves, the same automated system applies pressure, a necessary step for the effective bonding of the leaves. This automated pressure application can be executed through various techniques, for instance, using an automated system with or without a vision system. When deploying an automated assembly approach with a vision system, leaves of varied shapes and sizes can be accommodated. In this setup, the vision system, equipped with a mechanism such as a suction mechanism attached to a robotic arm or an XYZ table, picks up the leaves. Subsequently, the system commences the assembly of the sheet, taking into account the distinct shapes and sizes of individual leaves. In contrast, an automated assembly strategy without a vision system necessitates that the leaves be cut to a uniform size before this step. The automated system then assembles the uniformly sized leaves into a large sheet, ensuring consistent overlap and bonding. It is worth noting that in the context of an automated assembly system, the application of the smokable adhesive, as described in the fourth step of the process, could be integrated with this fifth step. In this merged system, the automated assembly machine would first apply adhesive to the leaves, followed by the assembly of the sheet. This integrated approach enhances process efficiency, consistency, and overall product quality by streamlining the assembly sequence.

In some embodiments of the disclosed technology concerning the assembly of a large sheet of wraps, a conveyor belt assembly method is presented. This method encompasses the transportation of individual hemp leaves through a series of specialized stations designed to systematically conduct the leaf overlapping and adhesion process. In this conveyor belt assembly method, hemp leaves are first introduced onto a conveyor system. In an optional initial station, the smokable adhesive may be applied to the leaf surfaces, serving as a means to bond the leaves together. It As the leaves advance along the conveyor belt, they are systematically and precisely overlapped in a predetermined pattern by a mechanical system. The meticulously sequenced positioning and overlapping of leaves on the conveyor belt foster an efficient assembly process. When the leaves reach the subsequent station, a mechanism for pressure application is engaged. This mechanism, which could employ various means such as rollers, pneumatic actuators, or a press system, exerts a controlled force over the overlapped leaves. The pressure is evenly distributed, sufficient enough to create a cohesive leaf sheet while maintaining the structural integrity and aesthetic qualities of the individual leaves.

In some embodiments of the disclosed technology relating to the assembly of a large sheet of wraps, a vacuum table assembly method involves the strategic use of a vacuum table to maintain the leaves in position during their overlap and pressing, ensuring their proper alignment. The vacuum table, integral to this assembly method, is engineered with a system that produces a consistent and controlled vacuum pressure. This vacuum pressure, generated beneath the surface of the table, secures the positioning of the individual leaves on the table surface. As the leaves are placed on the vacuum table, the vacuum pressure is applied, inducing a force that draws the leaves towards the surface of the table, effectively immobilizing them. The leaves, now held securely in place by the vacuum pressure, can be meticulously overlapped in a precise manner to form the configuration for the large sheet. Once the desired leaf overlap configuration is achieved, pressure can be applied to the overlapped leaves to ensure adherence, whether through an adhesive applied in the previous step or by utilizing natural leaf resins and the applied heat and pressure to create the bond. The vacuum table assembly method allows for a reliable and precise control over the leaf positioning and overlapping, enhancing the consistency of the assembled large sheet and maintaining the integrity of the individual leaves. This method also allows for easy adjustment or repositioning of the leaves prior to the final pressing. Thus, the vacuum table assembly method provides a solution that marries precision with reliability in the creation of a large sheet of hemp wraps.

In some embodiments of the present technology, which is concerned with the assembly of the large sheet of hemp wraps, a pneumatic press assembly method is disclosed. This method is characterized by its utilization of a pneumatic press system, which is guided by the principles of pneumatics to generate a force via the use of compressed gas. This force is notably controllable in terms of its magnitude and duration, ensuring precise application. In the context of this method, individual hemp leaves are diligently placed in a predetermined overlapping arrangement. Upon successful positioning and alignment of the leaves, the pneumatic press system is engaged. This system initiates the controlled application of pressure to the arranged leaves. The force exerted by the pneumatic press is evenly distributed over the surface area of the leaves, facilitating effective bonding of the overlapping leaves. The uniform distribution of pressure applied by the pneumatic press system aids in effectively eliminating any excess adhesive present between the leaf surfaces. This helps ensure an even distribution of the adhesive, thereby enabling a more uniform adhesion across the entirety of the assembled article.

In some embodiments of the disclosed technology, a hydraulic press assembly leverages the principles of hydraulics to exert a controlled and consistent pressure. With respect to the outlined method, individual hemp leaves are positioned in a planned overlapping manner. This arrangement of leaves is established with deliberate focus on the alignment and overlap, with the intention to create an optimal layout that supports the bonding process. Following the meticulous positioning of leaves, the hydraulic press is deployed. As a mechanism, the hydraulic press generates a controlled force over the leaf arrangement. The strength and duration of this force can be fine-tuned, thereby providing an opportunity to optimize the bonding process. The pressure applied by the hydraulic press is uniformly distributed over the entirety of the leaf surface area, which aids in facilitating an effective bond among the overlapping leaves. The uniform pressure applied by the hydraulic press assists in expelling any surplus adhesive present in between the leaves. This action promotes a more even spread of adhesive across the leaves, leading to a more consistent adhesion throughout the leaf assembly.

In some embodiments of the disclosed technology, a layer-by-layer assembly method employs a stepwise procedure in which the individual hemp leaves are joined together in a systematic, one-by-one manner, enabling more stringent control over the outcome of the final sheet assembly. The layer-by-layer assembly process commences with the precise positioning of the initial leaf on a designated assembly platform. Subsequent to this, a smokable adhesive may be applied to the prepared leaf in a controlled and uniform manner. Upon the successful application and adherence of the first leaf, the next leaf is subsequently arranged to overlap with the initial leaf, maintaining an optimal alignment as dictated by the overall design of the large sheet. The overlapping leaves are then subjected to an adherence process, ensuring a robust bond is formed between them. This incremental method offers an advantageous platform for rigorous inspection and meticulous fine-tuning at each stage of assembly, facilitating the alignment and adherence of each leaf before the introduction of the subsequent leaf. Such a protocol offers enhanced control and precision in the assembly process, thus minimizing the possibility of alignment errors, ensuring an even application of adhesive, and optimizing the consistency and quality of the final large sheet.

In some embodiments of the disclosed technology, a roll-to-roll assembly enables a continuous and streamlined process for overlapping and bonding the hemp leaves, thereby creating an efficient and reproducible system for the formation of a large sheet. The roll-to-roll assembly process commences with the accurate placement of individual hemp leaves at the feed-end of a roller system. As the roller system is engaged, the leaves are transported, in a controlled manner, through a series of processing stations that systematically overlap and press the leaves together. The overlapping procedure is meticulously executed, adhering to predefined specifications that ensure optimal alignment, which directly influences the structural integrity and aesthetic quality of the final smokable wrap. Post the alignment and overlapping of leaves, the roll-to-roll system incorporates a pressing mechanism that applies a controlled and uniform pressure to the leaves. This pressure ensures a secure bond is formed between the overlapped leaves, thereby ensuring a cohesive sheet structure. Notably, this pressing mechanism could be a standalone unit or integrated into the roller system. The continuous operation of the roll-to-roll assembly system enables a seamless progression from the initial placement of leaves to the formation of a bonded large sheet. This continual process effectively eliminates the need for repetitive manual handling, significantly reduces the processing time, and enhances the overall efficiency of the assembly process.

In some embodiments of the disclosed technology, a modular assembly process focuses on the assembly of smaller, more manageable sheets of leaves, which are later combined to formulate a larger, cohesive sheet. The process begins with the formation of these smaller modules, wherein individual hemp leaves are meticulously overlapped and pressed together to generate compact, cohesive sheets. This process is carefully orchestrated, ensuring precise alignment and optimal bonding of the leaves, contributing to the structural integrity and aesthetic qualities of each smaller module. Once a sufficient quantity of these smaller leaf sheets are assembled, they are methodically overlapped and pressed together to create a larger sheet. The procedure for combining these smaller modules mirrors the individual leaf assembly process, with meticulous attention to alignment and bonding, ensuring a seamless integration of the modules into a large, cohesive sheet. The modular assembly process offers the advantage of greater control over the assembly process, allowing for detailed scrutiny and adjustments to be made at each stage of module assembly and bonding. Furthermore, it provides an efficient means to rectify potential flaws or inconsistencies in the final sheet by replacing or adjusting individual modules rather than reworking the entire large sheet.

In some embodiments of the disclosed technology, an individual assembly strategy crafts each wrap, thereby offering a more targeted operational process with increased control over both assembly and cutting stages. The individual assembly method commences with the accurate positioning and overlapping of individual hemp leaves, with meticulous attention devoted to the alignment and adhesion process. Given the individual nature of this assembly process, there is greater capacity for the adjustment and fine-tuning of each leaf arrangement, leading to an enhanced quality and consistency of each smokable wrap. Once the overlapping and bonding of the leaves is completed to form an individual wrap, a tailored cutting process is initiated. This process offers the flexibility to customize each wrap, considering factors such as shape, size, and aesthetic preferences.

In some embodiments of the present technology, the assembly step of creating a large sheet of hemp wraps may be performed through a variety of pressure application methods. It is to be understood that the described techniques are not exhaustive, and the claimed technology allows for the use of any suitable strategy or device for exerting pressure on the overlapped leaves to ensure proper adhesion. Among the viable techniques that may be employed, pressing techniques stand prominent, wherein the leaves are subjected to an external force to facilitate effective bonding. This could be executed through a variety of mechanical means such as hydraulic, pneumatic, or manual presses, which allow for a controlled application of force on the leaf surfaces. Alternatively, rolling methods may be utilized, which involve the passage of a roller or similar device over the arranged leaves to evenly distribute pressure, ensuring a more uniformly bonded large sheet. Such a method benefits from the potential of a continuous rolling process, providing efficiency and uniformity. The use of centrifugal force represents another method wherein the leaves, arranged in a centrifuge device, are subjected to the force generated by rapid rotational motion. The outward force exerted by the centrifugal motion encourages adherence of the overlapped leaves. Vacuum pressure application is another noteworthy technique where the leaves are placed within a vacuum environment. The atmospheric pressure differential results in the exertion of pressure on the leaf surfaces, assisting in bonding. These techniques are indicative of the range of pressure application methods that may be employed in the assembly process of the large sheet of hemp wraps. However, the present technology is not restricted to these methods alone, and encompasses all effective strategies for applying pressure on the leaf surfaces to facilitate their bonding, within the context and scope of the disclosed technology.

In accordance with various embodiments of the present technology, a method is disclosed for creating thicker and more robust smokable wraps through the implementation of multi-layered leaf assembly. This innovation in the assembly process is aimed at augmenting the durability of the final product, particularly during transport and handling. This assembly process comprises the application of more than one layer of leaves to create the large sheet of wraps, instead of using a single layer. Each layer of leaves is methodically arranged and overlapped in a manner similar to the conventional assembly process. Upon completion of the placement of the first layer, an additional layer, or multiple layers as necessitated by the desired thickness and durability, is superimposed on the initial layer, and the assembly process is repeated for each subsequent layer. Each layer undergoes the similar process of adhesive application and pressure exertion to ensure proper bonding between the leaves. This could also be combined with the layer-by-layer assembly approach, so one finished layer does not need to be superimposed on another finished layer. The adhesive, as used in the previous steps, aids in the bonding of not just the leaves within the same layer, but also serves to securely adhere the different layers to each other, forming a cohesive, multi-layered sheet. By using this approach, the final product exhibits enhanced thickness and durability, rendering it more resistant to damage during transport and handling.

In some embodiments, this step can be omitted, and wraps could be cut from a large leaf.

This step could also be accomplished in parallel with the prior step. Each leaf could be individually glued and then immediately appended to the sheet.

In operation 412, the sheet is cut to produce multiple smokable wraps of a desired size according to the specific application or consumer preference. For example, a large 24 inch by 24-inch sheet can be cut down to produce 72 individual 4-inch by 2-inch wraps. This cutting process can be achieved either through the use of a cutting machine, which guarantees precision and uniformity, or through the employment of a manually applied blade, allowing for a more artisanal and customized approach.

The large sheet of hemp leaves is cut down to the desired size of the individual wraps using a cutting machine or a manually applied blade. This step ensures that each wrap is of the desired size and shape, contributing to a consistent and enjoyable smoking experience for the user.

Various other cutting methods may be used to cut the sheet to produce smokable wraps. In accordance with embodiments of the present technology, various cutting methodologies are contemplated for partitioning a large sheet into individual smokable wraps. Among these, die cutting offers a precise and repeatable technique, producing uniformly sized and shaped wraps by leveraging specially crafted dies, ensuring efficient high-volume production and minimal wastage. Laser cutting, on the other hand, employs high-intensity laser beams guided by digital specifications, ensuring accurate and sanitary cuts optimal for mass production. Guillotine cutting utilizes a vertically descending blade, ensuring rapid, precise partitioning, while waterjet cutting harnesses the kinetic energy of high-pressure water streams to achieve non-contact, precise incisions. Ultrasonic blade cutting and ultrasonic wave cutting exploit high-frequency vibrations, with the former involving a vibrating blade and the latter using sound waves, both reducing wear and ensuring precision. Knife cutting capitalizes on sharp blades traversing predetermined paths, potentially automated for efficiency, whereas plasma cutting leverages streams of ionized gas for thermally precise cuts. Hot-wire cutting utilizes a significantly heated wire to melt the material with precision, and scissor cutting offers a manual, flexible approach using sharpened handheld scissors. Rotary cutting employs rotating blades, minimizing friction and optimizing for high-volume production. These delineated methods, while illustrative, are not exhaustive, and the technology embraces a broad spectrum of cutting techniques based on diverse factors such as desired precision, production scale, and material properties. This inclusivity ensures the adaptability and wide applicability of the present technology across various manufacturing paradigms.

In some embodiments of the present technology, a manual cutting process employing scissors severs the large sheet into individual smokable wraps, in accordance with the desired dimensions and shapes.

In some embodiments of the present technology, a rotary cutting system separates the large sheet into individual smokable wraps. The system employs a rotating blade that moves over the material's surface, effectuating the cut. The rotary cutting system operates by applying a cylindrical or disk-shaped blade that rotates along its axis. This blade glides over the material's surface, with the direction of the cut dictated by the rotary cutter's guided path. The sharp edge of the rotating blade incises the sheet along the designated cutting lines, thereby transforming the large sheet into individual hemp wraps of the desired size and shape.

In some embodiments of the present technology, a method cuts the large sheet of hemp wraps into individual units, wherein ultrasonic wave technology is employed. This technique does not necessitate the use of a traditional mechanical blade. The ultrasonic wave cutting methodology involves the generation and application of high-frequency sound waves which, when directed at the hemp wrap material, leads to rapid and controlled vibrations. These vibrations are strategically directed to achieve the requisite cutting effect. The local perturbations induced by these vibrations are capable of cleaving the material along the desired cut lines, thereby segmenting the large hemp wrap sheet into individual units.

In accordance with a variant embodiment of the present technology, the process of dividing the large sheet into individual smokable wraps may employ various cutting methods. This broad categorization encompasses a multitude of cutting techniques that are recognized for their efficacy in material segmentation. The aforementioned cutting methods are intended to cover a wide variety of cutting techniques commonly employed in manufacturing processes, and it is not intended to limit the scope of the technology to any particular method. The expression accommodates any method proficient in rendering the large sheet into individual smokable hemp wraps according to desired size and shape specifications. These conventional cutting methods could include but are not limited to die cutting, laser cutting, guillotine cutting, waterjet cutting, ultrasonic cutting, knife cutting, plasma cutting, hot-wire cutting, scissor cutting, and rotary cutting, among others. Each method offers its own advantages and potential limitations and could be chosen based on factors such as precision required, production volume, material characteristics, and operational cost-effectiveness. In conclusion, under this broadened provision, the technology permits the adoption of established cutting methods that effectively accomplishes the task of dividing the large sheet into individual smokable wraps, thereby enhancing the adaptability and applicability of the technology across different operational setups and requirements.

The cutting step can be omitted in an embodiment where a large sheet or roll is the finished product.

In operation 414, the individual smokable wraps are dried. In some embodiments, the leaves are placed in a temperature and humidity-controlled environment with air circulating fans to dry for up to 72 hours. The temperature of the environment ranges from 32° to 450° Fahrenheit, depending on the size of the smokable wrap and the strain of cannabis used to make the wrap. The humidity of the environment is maintained between 10-80%, also depending on the strain of cannabis used to make the wrap. This carefully controlled drying process ensures the glue dries as well as the preservation of the smokable wrap's optimal characteristics, such as flavor, burn rate, and overall quality, before proceeding to the subsequent step.

This step allows the glue to dry and ensures that the moisture content of the finished wrap is at an optimal level to prevent mold, pathogens, or microbes from growing. The hemp wraps are placed in a temperature and humidity-controlled environment with air circulating fans to dry for up to 72 hours. The specific temperature and humidity settings depend on the size of the wrap and the strain of cannabis used. This drying step contributes to the final texture, burn rate, and overall quality of the hemp wrap, ensuring that it is ready for use and will provide a satisfying smoking experience.

Various methods for drying can also be used, including, but not limited to, fans, oven, microwave, radiant heat, leaving in a book, putting leaves between absorbent material, and storing the leaves with a desiccant.

In accordance with embodiments of the present technology, diverse methodologies are contemplated for the drying of individual hemp wraps, optimized based on considerations such as drying efficiency, energy consumption, wrap quality preservation, and operational requirements. The natural drying method leverages environmental factors, emphasizing evaporation and air flow, and aligns with sustainable practices by reducing energy inputs. Forced-air drying employs specialized chambers where temperature, humidity, and air circulation are controlled, ensuring efficient moisture evaporation. Vacuum drying utilizes apparatuses to reduce internal air pressure, expediting moisture removal by lowering water's boiling point. Infrared and microwave drying capitalize on electromagnetic radiation to expedite evaporation, with the former leveraging radiant heat sources and the latter relying on microwave energy interactions. Freeze drying, or lyophilization, involves freezing followed by sublimation in reduced pressure conditions. Oven drying subjects wraps to preset temperature and humidity parameters in controlled ovens, whereas dehumidification drying employs devices to extract atmospheric water vapor. Radiant drying uses sources like heat lamps to propagate thermal energy, and desiccant drying utilizes moisture-absorbing materials in enclosed spaces. Notably, the technology's scope isn't limited to specific drying techniques but embraces any effective method, including but not limited to those delineated. This flexibility ensures adaptability to diverse production scenarios, fortifying the technology's commercial viability.

In some embodiments of the current technology, the drying of individual hemp wraps may be achieved by utilizing an oven drying system. This method involves positioning the hemp wraps in a controlled oven environment with pre-set temperature and humidity parameters, thereby enabling the effective removal of moisture from the wraps. These parameters should be carefully selected to ensure optimal drying conditions that result in dry hemp wraps of consistent quality, while preserving their essential properties(e.g. Between 105-440 degrees Fahrenheit).

In some embodiments of the present technology, the drying of individual hemp wraps may be performed through the employment of a dehumidification system. The dehumidification system acts to condition the surrounding environment of the hemp wraps, effectively accelerating the moisture removal process. More specifically, the dehumidification drying system operates by reducing the relative humidity of the surrounding atmosphere. This reduction is achieved by employing a dehumidifier, an apparatus specifically designed to extract water vapor from the air. The functioning of this device is based on the principle of condensation or adsorption, depending upon the type of dehumidifier utilized. The hemp wraps are positioned within the operational range of the dehumidifier, where the water vapor in the air surrounding the hemp wraps is gradually reduced. The decrease in relative humidity facilitates an increase in the evaporation rate of moisture from the hemp wraps, due to the larger moisture gradient between the wraps and the surrounding environment. This increase in evaporation rate leads to an expedited drying process, thereby ensuring that the wraps attain the desired level of dryness in an efficient manner.

In some embodiments of the present technology, the drying of individual hemp wraps can be accomplished using a radiant drying system. The radiant drying system utilizes radiant heat sources, including but not limited to heat lamps, infrared heaters, or other radiation-emitting devices, to propagate thermal energy directly to the hemp wraps, thus accelerating the evaporation of moisture. The radiant heat sources emit heat in the form of electromagnetic radiation, which can be absorbed directly by the hemp wraps, stimulating the excitation of the water molecules and catalyzing their evaporation. Notably, the radiant drying method circumvents the need to heat the surrounding air, and the energy is directly utilized to evaporate moisture from the hemp wraps. During the radiant drying process, the hemp wraps are strategically placed within the effective range of the radiant heat source, ensuring adequate exposure of each wrap. The power level of the radiant heat source, the distance between the hemp wraps and the heat source, and the duration of exposure, among other parameters, are controlled and optimized to achieve uniform drying while preserving the quality of the hemp wraps. The radiant drying system presents several advantages. It allows for rapid and efficient drying, conserves energy by directly heating the material, and reduces the risk of contamination as the method is non-contact. Furthermore, the process is easily controllable, offering versatility in adjusting parameters to meet the varying needs of the drying process.

In some embodiments of the technology, a desiccant drying system employs desiccant materials, which exhibit high affinity for moisture, thus efficiently reducing the relative humidity of the surrounding environment and facilitating faster drying of the hemp wraps. In this method, the hemp wraps are placed in a closed environment along with the desiccant material. The desiccant, due to its hygroscopic nature, absorbs the moisture present in the air. This reduction in atmospheric humidity fosters an enhanced rate of evaporation from the wraps, thereby drying them more efficiently. It is a principle of thermodynamics that moisture migrates from regions of high humidity to those of lower humidity, and thus the lower relative humidity achieved by the presence of the desiccant ensures that moisture in the wraps will naturally migrate into the surrounding air and subsequently be absorbed by the desiccant. Examples of desiccants that could be used in this embodiment include, but are not limited to, silica gel, calcium chloride, or any other substance capable of reducing the relative humidity by absorbing moisture from the air. These desiccants exhibit remarkable absorption capacities, enabling them to effectively control the humidity of the environment and expedite the drying process. The desiccant drying system offers multiple advantages. It is capable of significantly reducing ambient humidity, providing a controlled and efficient drying environment.

In some embodiments of the present technology, it should be understood that the step pertaining to the drying of individual hemp wraps can be executed employing any suitable method known in the art, as deemed appropriate based on the specific requirements, constraints, and considerations pertinent to the process. The choice of the drying methodology is not confined or restricted to any specific technique or system, but can include a broad array of drying strategies encompassing, but not limited to, natural drying, forced-air drying, vacuum drying, infrared drying, microwave drying, freeze drying, oven drying, open flame drying, dehumidification drying, radiant drying, desiccant drying, or any other drying methodology capable of effectively removing the moisture from the hemp wraps. The determining factors for the choice of drying methodology can include, among others, the speed and efficiency of drying, the impact on the quality and properties of the hemp wraps, energy consumption, case of operation, scalability, cost-effectiveness, and environmental impact. The flexibility in the choice of drying method provides an avenue for tailoring the process to the specific circumstances of the production environment, the type of hemp leaves used, the desired properties of the final product, and the overall objectives of the manufacturing operation. This flexibility furthers the scope of the present technology, enabling its application and adaptability across a wide array of scenarios, thereby enhancing its commercial viability and practicality.

In some embodiments of the present technology, the stage of drying the individual hemp wraps can be omitted altogether, thereby offering a variant of the production process wherein the hemp wraps are marketed in a moist or undried state. The individual hemp wraps, post their formation, are intentionally maintained in their wet or moist state, as opposed to being subjected to a drying procedure. This is accomplished by skipping the drying step altogether, thereby retaining the natural moisture content within the hemp wraps. Such an embodiment offers potential advantages, which might include, but are not limited to, preservation of certain flavor profiles, extension of shelf life, or the provision of a particular product experience to the end user. The feasibility of this approach rests upon the premise that the resultant wet or moist hemp wraps are capable of being effectively utilized for their intended purpose, without any detrimental impact on their performance, stability, durability, or user experience. Therefore, it can be concluded that the process of manufacturing hemp wraps, as detailed in the present technology, allows for flexibility in execution, facilitating the adaptation of the process to a variety of production scenarios, consumer preferences, and market requirements.

In some embodiments of the present technology, a modified drying period may be employed during the drying process of the individual hemp wraps. This procedure contemplates drying durations that extend beyond or fall short of the traditional 72-hour duration, yet still yield a final product of satisfactory quality. Under these embodiments, the drying process could be custom-tailored to accommodate periods longer or shorter than the standard 72 hours, without adversely affecting the overall quality of the hemp wraps produced. This flexibility in the drying time can contribute to a more adaptable production process that responds to operational needs or specific product characteristics. This parameter should be long enough to ensure adequate moisture removal from the hemp wraps, yet not so prolonged as to encourage microbial growth. In this context, due consideration must be given to factors such as ambient temperature and humidity, airflow, and the specific material characteristics of the hemp wraps, as well as the methods and parameters employed for drying. The above description serves as an illustration of the potential range of variations that may be implemented in the drying step of the process, demonstrating the versatility and adaptability inherent in the methods disclosed by the present technology.

In some embodiments of the present technology, an approach to drying individual hemp wraps is envisaged wherein drying temperatures outside the conventional range of 32-450° F. may be utilized. This adaptation to the drying process involves the application of temperatures that exceed or fall below the aforesaid traditional temperature range, yet still yield a final product of satisfactory quality. Under these embodiments, temperatures exceeding 105 Fahrenheit may be specifically employed to introduce an additional sterilization step into the drying process. The elevated temperatures act to not only expedite moisture evaporation, but also to simultaneously sterilize the hemp wraps. This dual-purpose application of heat thus serves to enhance the safety and hygienic standards of the final product by mitigating the risk of microbial contamination. Moreover, these higher temperature settings are also beneficial from an operational efficiency standpoint. The increased temperature expedites the evaporation of moisture, thereby reducing the requisite drying time. This consequently results in an enhancement of the throughput and efficiency of the drying process, translating into cost savings and improved productivity. Conversely, temperatures falling below the traditional range could also be contemplated in certain scenarios, albeit with due consideration for the potential impact on drying times and product quality. This description serves to illustrate the range of temperature variations that may be implemented during the drying process in accordance with the disclosed methods, demonstrating the flexibility and versatility of the present technology.

In some embodiments of the present technology, a modification to the drying process is disclosed, wherein the employment of relative humidity levels that fall outside the standard range of 10-80% can be effectuated. Under certain embodiments, relative humidity levels in excess of 80% could be applied during the drying process. Although these elevated humidity levels could potentially elongate the drying time due to the higher ambient moisture content, they could be effectively employed under specific circumstances that warrant their use. Conversely, relative humidity levels falling below the lower limit of the conventional range, that is, less than 10%, could also be utilized. Such low humidity levels are advantageous in that they can substantially reduce the drying time due to the low ambient moisture content. The accelerated evaporation of moisture under these low humidity conditions enhances the overall efficiency and throughput of the drying process. This detailed discourse serves to elucidate the broad range of relative humidity variations that may be implemented in the drying process in accordance with the disclosed methods, thereby underscoring the adaptability and robustness of the present technology. The exact choice of humidity level would hinge on specific operational requirements, product quality specifications, safety considerations, and the need to maintain an optimal balance between drying efficiency and product integrity.

In other operations, the leaves may be soaked in a soak solution with humectant mixed with water or water to saturate them. The leaves may be removed from the soak solution, and excess liquid removed with an absorbent cloth. Smokable adhesive may be brushed onto the edges of the leaves. The leaves may be rolled onto a cylindrical dowel at an angle so that the glued edge wraps onto itself. For example, 1-100+ leaves may be rolled (depending on desired length of the cylinder) onto the dowel until it is fully covered into a cylinder. The newly formed cylinder (the “article”) on the dowel may be sprayed with a humectant such as propylene glycol. The article and dowel may be placed into a drying tent with constant airflow for a period of time (e.g., 1-72 hours) depending on atmospheric conditions. The article and dowel may be removed from the drying tent and separated from each other. The article may be placed into packaging (e.g., plastic cylinder packaging) with a 2-way humidity control packet and sealed with a cork top and shrink wrap as a safety seal.

In some embodiments, a modification to the drying process is disclosed, wherein the employment of relative humidity levels that fall outside the standard range of 10-80% can be effectuated. Under certain embodiments, relative humidity levels in excess of 80% could be applied during the drying process.

In accordance with the present technology, the following detailed alternative embodiments are provided for creating smokable hemp wraps:

In some embodiments of the disclosed technology, the fabrication of hemp wraps is carried out by arranging hemp leaves or finished hemp wraps around a dowel to form a cylindrical or conical structure, thus altering two fundamental steps of the current process: the assembly of the large sheet and its subsequent cutting. In this embodiment, the step of assembling the large sheet is supplanted with the procedure of organizing leaves circumferentially around a dowel. This can be achieved either by sequentially affixing each leaf at an angular offset around the dowel, or alternatively, by preparing a larger sheet of interconnected leaves, which is then wrapped around the dowel. Once the constructed article has undergone the drying process, the dowel can be extracted, leaving the cylindrical wrap hollow and ready for filling. Alternatively, the entire assembly, including the dowel, could be packaged as a final product. For facilitating the case of dowel removal, the dowel can be constituted of non-stick materials such as, but not limited to, Polytetrafluoroethylene or silicone. Alternatively, the dowel can be enveloped in a layer of non-stick material, such as parchment paper, thereby preventing adhesion between the wrap and the dowel and simplifying the extraction process. Consequently, the step of cutting the large sheet becomes redundant in this embodiment, as the individual wraps are defined by the circumference of the dowel rather than being cut from a larger sheet. Further enhancing this embodiment, a filter could be introduced at one end of the cylindrical wrap. This would serve to capture and filter out any unwelcome particulates, providing a cleaner inhalation experience for the user.

This methodology for wrap construction and its adaptations presents an efficient approach for producing smokable wraps, providing an alternative design that offers a different user experience and potential production efficiencies.

In some embodiments of the disclosed technology, the resultant product can be fabricated from a singular, substantially large leaf, which may be employed either with or without the implementation of an adhesive agent. The characteristic of this embodiment negates the requirement to construct a sizable sheet from multiple smaller leaves. This embodiment is manifested by utilizing a large leaf of adequate dimensions, thus circumventing the necessity for the assembly of disparate smaller leaves into a larger composite sheet. Consequently, this significantly simplifies the fabrication process and reduces the production steps involved. Depending on the desired end product, the said large leaf may be directly subjected to commercial distribution in its original form, thus offering a ready-to-use product with its inherent natural attributes. Alternatively, this leaf could be precisely cut into predetermined dimensions to align with the varied size preferences of the end-users, subsequently followed by its packaging for commercial distribution. Moreover, another potential variant of this embodiment provides for the large leaf to be packaged without undergoing the cutting process, thus preserving its original size. This offers consumers the flexibility to manually cut the leaf to their specific size requirements, enhancing the customizability of the product and tailoring the smoking experience to individual preferences. In essence, this embodiment accentuates the versatility and adaptability of the disclosed technology, while also providing a simplified, streamlined manufacturing process and customizable consumer experience.

In some embodiments of the technology, the production of the hemp wraps is facilitated through a continuous manufacturing process, effectively amplifying the efficiency and scalability of the production system. This embodiment incorporates the utilization of manufacturing mechanisms such as conveyor belt systems or roll-to-roll processing systems, which allow for the seamless, uninterrupted fabrication of the wraps. With a conveyor belt system, the leaves are continually introduced at the commencement of the production line and then proceed through each sequential stage of processing—from the initial preparation of the leaves, through the adhesive application and assembly into a sheet, to the final stages of cutting and packaging—without the need for individual handling of each leaf or interruption of the process. Conversely, with a roll-to-roll system, the leaves are affixed to a continuous roll of substrate material. This roll is then systematically processed—unwinding the roll to expose each leaf to the necessary process steps, then rewinding the completed product onto another roll. This methodology optimizes the manufacturing throughput, minimizes manual handling, and enhances the uniformity of the final product. Such a continuous manufacturing process is advantageous as it can significantly increase the production capacity, reduce manual labor, enhance uniformity of product quality, and reduce production costs, thus contributing to the commercial viability of the hemp wraps. The inherent scalability of this system also allows for easy adaptation to increased demand, making it an ideal solution for large-scale, industrial production.

In some embodiments of the disclosed technology, the hemp wraps are fortified through the integration of fibers or a mesh layer, which serves to augment the tensile strength and robustness of the wraps during their utilization. In this variant, the introduction of reinforcing materials can be implemented at any stage during the production process. A practical and efficient manifestation of this embodiment involves the usage of a base layer composed of a flat article derived from mulched hemp. This base layer serves as a foundation for the assembly of the large sheet, providing an additional layer of structural support. The hemp leaves, post-application of the adhesive, are then directly attached to this base layer. This interlayer bonding strengthens the structural integrity of the wrap, creating a composite material with the benefits of both the whole leaf and the mulched hemp layer. Such a design ensures enhanced resilience of the wraps, reducing the risk of damage during handling, rolling, or smoking, while still allowing for the natural characteristics of the hemp leaves to come through in the smoking experience. Furthermore, the mesh or fiber reinforcement can be made from biodegradable or organic materials to maintain the overall natural composition of the hemp wraps. This design expands upon the versatility and durability of the disclosed technology, further augmenting its benefits and potential applications in the realm of smokable products.

In some embodiments of the disclosed technology, the method involves the exposure of the hemp leaves to UV light, specifically UV-A (315-400 nm), UV-B (280-315 nm), and/or UV-C(100-280 nm), either individually or in any combination thereof. In this procedure, the plant leaves are exposed to UV light either via sunlight or artificial sources within a regulated and controlled environment. The UV radiation serves multiple functions; it not only aids in the breakdown of chlorophyll, starches, mold, microbes, pathogens, and other plant components, but it also facilitates the requisite drying process integral to creating the final smokable hemp wrap. This UV curing process is able to mimic and even enhance the effects of traditional curing, contributing to the generation of a product that possesses the desirable aroma, flavor, texture, and structural integrity synonymous with properly cured hemp leaves. Specifically, the breakdown of chlorophyll and conversion of starches to sugars under the influence of UV radiation contributes to the characteristic smoothness of the final product. Notably, this UV curing process can offer improved efficiency and precision in regulating the curing process, leading to a more consistent and high-quality end product. Additionally, UV curing has also been proven to accomplish the pasteurization stage. In some embodiments of the disclosed technology, the selected leaves emanate from various strains of Cannabis sativa L. (hemp), each strain possessing distinct and inherent characteristics that influence the organoleptic properties and combustion traits of the final hemp wraps. These intrinsic properties, comprising but not limited to flavor profiles, aromatic attributes, and burn characteristics, can be directly attributed to the genetic attributes of the particular hemp strain from which the leaves are derived. The process of leaf selection, therefore, can be judiciously performed to target specific properties. For instance, leaves from one strain may be chosen for their flavor profiles, while leaves from another strain may be selected for their preferable burning characteristics. As such, the judicious selection of leaves from different strains allows for the tailoring of hemp wraps to meet a user's specific taste preferences, aromatic expectations, and combustion requirements, creating a customizable smoking experience. Furthermore, the leaves could be selected based on their post-harvest treatment, such as drying, curing, or fermenting, which can also affect their taste, smell, and burn characteristics. These leaves, once chosen, would subsequently undergo the steps of the outlined process to create the final hemp wraps, with the noted properties being preserved and conferred to the finished product. As such, this embodiment of the technology affords the possibility of creating a diverse range of hemp wraps, each offering unique experiences to the user, as dictated by the properties of the originating hemp strain and its post-harvest treatment.

In some embodiments of the disclosed technology, the cannabis leaves are subjected to a treatment process involving a flavoring agent, either of natural or synthetic origin. This flavoring agent has the capacity to imbue a distinctive flavor upon the resultant hemp wraps, adding a sensory dimension to the user's experience. The flavoring agents can encompass a wide range of substances, including, but not limited to, natural extracts from fruits, herbs, or spices, as well as synthetically derived flavor compounds. These agents may be employed singularly or in combinations to generate a multitude of possible flavor profiles. In this treatment process, the flavoring agent can be applied to the cannabis leaves in several manners. For instance, the leaves may be immersed in a flavoring solution, allowing for the absorption of the flavoring agent. Alternatively, the flavoring agent may be sprayed or brushed onto the leaf surfaces. Additionally, this process can be carried out at various stages during the preparation of the hemp wraps, including but not limited to, pre-harvest, post-harvest, post-cleaning, pre-adhesive application, or post-adhesive application stages. Once the flavoring agent has been applied, the leaves may then continue through the outlined process of the technology, the flavoring agent enduring the subsequent steps and ultimately being retained in the final hemp wraps. This embodiment, therefore, provides a means to augment the organoleptic attributes of the hemp wraps, allowing for a customizable and enhanced user experience, while still maintaining the natural properties of the cannabis leaf wrap.

In some embodiments of the disclosed technology, the leaves or finalized hemp wraps are subjected to a humectant treatment to aid in the regulation and preservation of their moisture content. Humectants, acting as hygroscopic substances, facilitate moisture retention and prevent the undue desiccation of the leaves or wraps, thereby preserving their integrity and enhancing their durability and shelf-life. These humectant substances can comprise a variety of materials including but not limited to, substances like glycerin, propylene glycol, honey, or any other non-toxic, FDA approved humectants. Such substances have demonstrated effectiveness in preserving the moisture content in various products without introducing harmful effects or distorting the natural properties of the product. The application of the humectant can be performed at any stage within the process disclosed in this patent. For instance, the humectant can be introduced during the leaf cleaning phase, integrated with the adhesive in the leaf assembly phase, or applied as a finishing treatment on the finalized wraps. Alternatively, it can be incorporated in any combination of these stages or any other suitable stage of the process to ensure optimal moisture retention. By utilizing this humectant treatment, the hemp wraps produced under this embodiment can provide a more pleasant, long-lasting, and consistent smoking experience, while also improving the product's longevity and storage conditions.

In some embodiments of the disclosed technology, an adhesive substance that adheres the leaves together is derived from naturally occurring sources, including, but not limited to, plant-based gums or starches. Such a selection assures the usage of an environmentally conscientious, biodegradable, and non-toxic solution for bonding purposes. These natural adhesives can encompass a wide range of substances. Plant-based gums may include gum arabic, gum tragacanth, or xanthan gum, among others. Similarly, starch-based adhesives may utilize cornstarch, potato starch, or rice starch, among others. Notably, the nature of these substances also ensures the adhesive does not introduce any harmful byproducts when the hemp wrap is used, thus prioritizing user safety. The selection of this naturally derived adhesive can be incorporated during the assembly phase where leaves are adhered together to form a larger sheet. The adhesive may be applied uniformly over the surface of the leaves, ensuring adequate coverage to yield a stable and durable wrap. Its application may occur through a variety of methods, including brushing, spraying, or other suitable application techniques. By integrating this natural adhesive, the disclosed embodiment aligns with environmentally-friendly manufacturing practices and health-conscious consumer preferences.

In some embodiments of the disclosed technology, the hemp wraps are fortified with terpenes or other aromatic compounds. This deliberate infusion works to augment the sensory experience for the user when they utilize these hemp wraps in conjunction with cannabis products. Terpenes are volatile organic compounds often responsible for the distinct scents and flavors of various plant species, including cannabis. By infusing these hemp wraps with specific terpenes or other aromatic compounds, a range of flavor profiles and aromas can be produced, thereby adding a nuanced dimension to the overall smoking experience. This infusion can be performed during any suitable stage of the manufacturing process, including but not limited to the curing phase. Depending upon the desired effect, different terpenes or aromatic compounds may be selected. For instance, Linalool may be used for its floral and spicy notes, Limonene for its citrusy aroma, or Myrcene for its earthy tones. These are merely illustrative and not restrictive, with numerous other terpenes or aromatic compounds being available for selection based on desired outcomes. This infusion doesn't merely serve to enhance the sensory properties of the hemp wraps. Certain terpenes are associated with various therapeutic effects, thereby contributing to the overall medicinal or recreational properties of the cannabis products smoked with these wraps. The disclosure of this embodiment ensures that the resultant hemp wraps not only provide a viable, tobacco-free smoking medium, but also offer an enriched, customizable smoking experience that caters to the personal preferences and desired effects of the end user.

In some embodiments of the disclosed technology, the hemp wraps are manufactured utilizing hemp plants that are organic and/or certified organic, sustainably sourced, and free from pesticides. This production method ensures a product that aligns with eco-friendly and health-conscious standards. In this particular embodiment, the hemp plants used in the production of the hemp wraps are cultivated following organic farming practices, which may be certified by a recognized certification body. The organic certification assures that the cultivation of the hemp plants adheres to specific standards set by a certifying agency. These standards often encompass a wide range of criteria, including soil quality, pest and weed control, and use of additives. As such, organic certification could provide assurance of minimal or zero use of synthetic pesticides and fertilizers. Furthermore, these hemp plants are free from pesticides, aligning with health-conscious practices. This could entail the non-use of synthetic pesticides or the use of natural pest control methods, thereby reducing potential exposure to harmful pesticide residues. Additionally, the end resulting wrap could also be registered as an organic product with the United States Department of Agriculture. This embodiment thus produces hemp wraps that meet high environmental and health-conscious standards. This offers a significant benefit to consumers who value products that are organic, sustainably sourced, and pesticide-free, offering reassurance in the quality, safety, and environmental impact of the product.

In some embodiments of the disclosed technology, a method involves selective breeding or genetic engineering techniques to cultivate hemp plants with specific, desirable characteristics (e.g. Larger leaves). These characteristics may include, but are not limited to, enhanced flavor and aroma, improved burn characteristics, and an augmented physical size. Selective breeding is a process whereby specific hemp plants are identified and crossbred to enhance or magnify desired traits, thereby obtaining a new generation of plants possessing these enhanced characteristics. By selectively breeding hemp plants for a specific flavor and aroma, the resultant hemp wraps produced can possess these desirable sensory qualities. Similarly, the burn characteristics of the hemp wraps can be improved by selectively breeding plants for traits such as a slower burn rate, lower propensity to self-extinguish, and smoother draw. Moreover, selective breeding could also be employed to cultivate hemp plants with larger physical dimensions, resulting in leaves of a size more suitable for the creation of larger hemp wraps. Alternatively, or in conjunction, genetic engineering techniques could be utilized to modify the hemp plants at a molecular level. Through the introduction, alteration, or suppression of specific genes, hemp plants could be genetically engineered to express the desired traits more robustly or reliably. In both processes, the resulting genetically diverse or engineered hemp plants could then be used to produce hemp wraps that provide an enhanced user experience. Such a breeding or engineering program may require multiple generations of cultivation and testing to fully optimize the desired traits. Thus, the embodiment provides a method for creating superior quality hemp wraps by utilizing advanced plant breeding or genetic engineering techniques to develop hemp plants with targeted, enhanced properties, ensuring a superior quality and consistency of the final product.

In some embodiments of the disclosed technology, the large sheet, constructed of overlapping leaves, is subjected to a pressing or rolling process to achieve a specific thickness or texture, thereby enabling the creation of hemp wraps with a diversity of properties. This pressing or rolling stage can be achieved through the utilization of various methods, such as mechanical pressing, roll pressing, or vacuum pressing, among others. The applied pressure can be systematically controlled to produce sheets of predetermined thickness, thereby allowing for the manipulation of the final wrap's thickness. This stage of processing could occur post-adhesive application and prior to curing, or at other suitable stages as dictated by the process requirements. Moreover, the textural attributes of the wrap can also be modulated through this pressing or rolling stage. For instance, variable pressure or the usage of patterned rollers or pressing plates can create a multitude of surface textures on the finished wrap. This allows for the end-user to select a wrap not only based on flavor or combustion characteristics, but also tactile attributes, enriching the overall smoking experience. This ensures that users have a range of options to select from based on their specific preferences, thus further diversifying the scope of the present technology and adding to its potential commercial appeal.

In some embodiments of the disclosed technology, the hemp wraps are treated with a moisture-resistant layer or film, the function of which is to deter the absorption of ambient moisture during both storage and usage, consequently preserving the freshness and quality of the wraps over an extended period of time. This moisture-resistant layer or film can be composed of a variety of materials, all chosen for their water-repellent properties. Such materials could include, but are not limited to, wax coatings such as carnauba, hydrophobic polymers, or other suitable substances. The application of this moisture-resistant coating can be achieved through multiple methods such as dipping, spraying, brushing, or others that are common in the industry. Furthermore, this embodiment provides a solution to the challenge of the wraps drying out or becoming overly humid in various environmental conditions, which could negatively impact their combustion characteristics and overall performance. By maintaining a controlled moisture content within the wraps, they are likely to provide a more consistent smoking experience and a higher degree of user satisfaction. The implementation of this moisture-resistant layer also extends the shelf life of the hemp wraps, promoting enhanced storage and distribution capabilities. Therefore, this embodiment presents a significant advancement in the field of smokable wraps, elevating the status of the present technology within its sector.

In some embodiments of the disclosed technology, the hemp wraps are incorporated with design elements such as perforations or pre-cut lines, intentionally integrated to assist users in conveniently tearing or folding the wraps into the intended shape, optimizing their use in association with cannabis products. These design modifications, namely perforations or pre-cut lines, can be established in varying patterns or configurations, offering flexibility for the user in customizing the size and shape of the smokable article. The technique for creating these predetermined tear or fold lines could encompass various methods such as mechanical scoring, laser cutting, or similar strategies commonly employed in the industry. Significantly, this embodiment streamlines the process of preparing a cannabis smoking device, reducing the potential for tearing or damaging the wrap during the preparation phase. As such, it improves the user experience by providing a more intuitive, user-friendly product that mitigates the challenges often faced by consumers while manipulating smokable wraps. Furthermore, by offering a predetermined guide for tearing or folding, the hemp wraps can be more efficiently used, potentially reducing wastage and enhancing the cost-effectiveness for the consumer.

In some embodiments of the disclosed technology, the hemp wraps may be provided in the form of an expanded wrap, sheet, or roll. This configuration accords end-users the flexibility to tear or cut individual articles according to their specific requirements and desired shape. Such an approach necessitates the omission of the cutting stage as previously delineated in this patent. In this particular embodiment, the hemp wraps are prepared and processed as a continuous entity without proceeding through the predetermined cutting phase. This arrangement offers a significant advantage, presenting the end-users with a versatile product that can be manipulated into any desired shape and size. Whether the consumer seeks a smaller wrap for individual use or a larger piece for communal engagement, this embodiment facilitates customization at the point of use. Overall, this embodiment provides an approach to delivering hemp wraps, prioritizing end-user customization and enhancing the consumer experience.

In some embodiments of the disclosed technology, the hemp wraps are manufactured utilizing a cold press or solventless method for adhesive application. This approach ensures the provision of a clean, eco-friendly, and potentially more health-conscious bonding solution for the assembly of the hemp wraps. In this embodiment, the adhesive utilized for bonding may be produced from plant-based resources or other naturally occurring substances that have inherent adhesive properties. These could include but are not limited to, tree saps, vegetable gums, or naturally derived resins from cannabis or other plant material. The cold press or solventless method is utilized to apply the adhesive to the hemp wraps. In the cold press method, the adhesive is applied to the hemp material, and then pressure is applied, causing the adhesive to bond the material together. This could be done through various forms of mechanical or manual press mechanisms. The solventless method, on the other hand, implies a process where heat and pressure are applied to plant material until the natural resins or adhesive is released from the originating plant material. The adhesive can then be applied to the hemp leaves. As it cools, it forms a bond between the parts of the hemp material. The application of the adhesive may occur at various stages during the production of the hemp wraps, depending on the specific assembly process and adhesive used. The adhesion process may be controlled to achieve a consistent adhesive layer across the hemp material, ensuring a uniform and reliable bond across the entire surface area of the hemp wrap. It should also be noted that the hemp leaves being adhered together could also be the source of the resin. The leaves would first be assembled individually or in a sheet, and then heat and pressure is applied to allow the natural resin of the leaves to release and cause the leaves to adhere to each other.

In some embodiments of the disclosed technology, the hemp wraps are fabricated in a variety of geometric configurations and dimensions to suit diverse cannabis products and conform to user predilections. This multiplicity of forms includes, but is not limited to, conical, cylindrical, or rectangular wraps, enabling accommodation of a broad spectrum of consumer needs. Under this particular embodiment, the manufacturing process is designed and calibrated to produce hemp wraps in specified shapes and sizes. This flexibility in production allows for the introduction of a product assortment that caters to diverse smoking practices and user preferences. This configuration not only expands the versatility and appeal of the hemp wraps but also extends their potential applications. The shape and size of the wrap can be manipulated during the cutting phase of the manufacturing process, with precision cutting tools or dies being employed to ensure consistency and quality. This embodiment expands upon the utility of the hemp wraps, offering a tailored solution that caters to a broad range of consumer preferences and consumption practices.

In some embodiments of the disclosed technology, the hemp wraps can feature printed or embossed designs, logos, or branding elements that elevate the aesthetic allure of the finished product. Under this embodiment, the hemp wraps can be adorned with a diverse array of designs ranging from simple geometric patterns to intricate artistic renditions. Likewise, the hemp wraps can bear distinctive logos or branding elements that aid in product recognition, differentiation, and loyalty building, offering a vehicle for brand messaging and identification. The introduction of these visual elements can be strategically implemented at any suitable stage in the manufacturing process. For example, if an embossed pattern is desired, the necessary pressure could be applied during the pressing stage of the process to leave a lasting imprint. In the case of printed designs or logos, these could be applied post curing, so as to ensure the integrity of the design and prevent degradation during the heat treatment. The printing could be achieved through various methods including but not limited to screen printing, digital printing, or flexography, each offering their own advantages in terms of print quality, efficiency, and scalability. Non-toxic, heat-resistant inks or materials should be employed in the design application to safeguard the user's health and the overall smoking experience.

In some embodiments of the disclosed technology, the hemp wraps can be treated with a flame-retardant or slow-burning compound, with the objective of extending the burning duration of the wraps when employed with cannabis products. This embodiment envisions incorporating substances that lower the burn rate of the hemp wraps, hence prolonging the time over which the cannabis product can be enjoyed. The flame-retardant or slow-burning compound can be applied in a variety of ways, such as impregnating the leaves prior to the assembly of the large sheet, incorporating the compound within the adhesive used to bond the leaves together, or applying it to the finished wrap. The flame-retardant or slow-burning compound can be derived from natural or synthetic sources, provided that it is safe for human consumption and does not adversely affect the flavor, aroma, or overall smoking experience. Examples of suitable slow-burning compounds could include certain minerals, plant extracts, or specially designed chemical compounds. The chosen compound should be resistant to degradation during the curing process, thereby retaining its flame-retardant properties in the finished product. This embodiment presents the specific advantage of enhancing the longevity of the smoking experience. By ensuring a slower, more controlled burn, the user is able to better savor the flavor and aroma of the cannabis product, thereby amplifying the overall enjoyment and satisfaction derived from the product. Furthermore, the inclusion of a slow-burning compound can also contribute to a more even burn, minimizing the risk of uneven burning or ‘runs’ that can negatively impact the smoking experience. Thus, this embodiment of the present technology presents a novel approach to improving the user experience, offering enhanced longevity and consistency in the use of hemp wraps with cannabis products.

In some embodiments of the disclosed technology, the hemp wraps can be subjected to a sterilization process designed to eliminate potential pathogens or contaminants that may be present on the leaves. This sterilization process can involve various methods, such as exposure to ultraviolet (UV) radiation or ozone treatment, ensuring that the hemp wraps are safe for use. The sterilization can be performed at any stage during the manufacturing process. For instance, it could be applied to the individual leaves prior to their assembly into a large sheet, applied to the large sheet prior to its cutting, or even utilized as a final step prior to packaging the finished wraps. One practical implementation of this embodiment might include the use of off-the-shelf UV-C devices, which are known to be effective in eliminating many types of bacteria and viruses. The leaves or finished wraps could be exposed to UV-C radiation for a prescribed duration (e.g. 10 seconds or more), ensuring that potential pathogens are sufficiently eradicated while not damaging the structural integrity or desirable properties of the hemp leaves. Ozone treatment, another effective sterilization method, could also be employed in this embodiment. This would involve exposing the leaves or finished wraps to ozone gas for a specified duration, achieving a similar sterilization effect. By incorporating a sterilization step into the manufacturing process, this embodiment presents the notable advantage of enhanced product safety. The consumer can be assured that the hemp wraps are free from potentially harmful microorganisms, providing peace of mind and an improved user experience. Moreover, this sterilization step also expands the range of potential sources for the hemp leaves. Even if a source has a higher risk of contamination, the sterilization process can effectively eliminate this risk, rendering the leaves safe for use. Therefore, this embodiment provides a significant enhancement to the safety, reliability, and flexibility of the manufacturing process for hemp wraps.

In some embodiments of the disclosed technology, the hemp wraps can be pre-filled or pre-rolled with cannabis products, creating a ready-to-use solution for consumers. Under this embodiment, the hemp wraps can be crafted, filled or rolled with diverse cannabis products, either in flower or concentrate form. These cannabis products may range from varying strains, each possessing unique sensory characteristics and potential effects. The procedure of pre-filling or pre-rolling the hemp wraps can occur post manufacturing of the wraps. Once the wrap has been shaped into a specific form factor—be it cylindrical, conical or otherwise—the selected cannabis product can be packed into the hemp wrap with a carefully regulated quantity and distribution, ensuring a consistent smoking experience for the consumer. One notable advantage of this embodiment is the increased convenience it provides to the end user. For those who may lack the skill or patience to roll their own cannabis products, these pre-filled or pre-rolled hemp wraps offer an efficient and easy-to-use solution, allowing them to enjoy the product without requiring any additional preparation.

In some embodiments of the disclosed technology, the hemp wraps can be integrated with various other smokable plant materials, such as tobacco, herbs, or botanicals, to fabricate a blended wrap that offers diverse flavor and aroma profiles. This embodiment involves the integration of additional plant materials, selected based on their smokable properties and sensory attributes, with the hemp leaves during the formation of the hemp wraps. These plant materials could include, but are not limited to, tobacco leaves, aromatic herbs, or diverse botanical extracts. The combination of these materials can occur at different stages of the hemp wrap production process, including during the assembly of the large sheet of overlapping leaves or during the adhesive application phase. The specific combination and ratios of the plant materials can be adjusted based on desired flavor, aroma, burn characteristics, or consumer preference. The resultant blended hemp wraps offer the consumers an enhanced and customized sensory experience. By adding different plant materials, each with their own flavor and aroma characteristics, the hemp wraps can offer a diverse range of taste and olfactory experiences that can be tailored to suit individual preferences.

In some embodiments of the disclosed technology, the production of the hemp wraps is configured as a continuous manufacturing process. This process may be implemented via a conveyor belt system, a roll-to-roll mechanism, or comparable strategies that enhance production efficiency and scalability. This continuous process-oriented embodiment commences with the sequential feeding of the individual hemp leaves or pre-assembled sheets into the system. The utilization of a conveyor belt or roll-to-roll system facilitates a continuous motion through the successive stages of manufacturing, including the application of adhesive, pressing and shaping, drying and curing, cutting, and packaging. Specifically, in a conveyor belt setup, the hemp leaves or sheets are placed at one end of the belt. The belt, moving at a controlled speed, carries them through a sequence of stations where each production stage is executed. In a roll-to-roll mechanism, the hemp leaves or sheets are unwound from a feed roll, processed through various stages, and then rewound onto a take-up roll.

In some embodiments of the disclosed technology, the hemp wraps are treated with colorants or dyes, thereby giving the wraps a distinct visual appeal and adding further customization possibilities for the end consumers. This embodiment involves the application of a suitable colorant or dye to the hemp leaves or assembled wraps. The type and color of the dye can vary and may include natural or artificial substances. The dye can be selected based on factors such as desired color intensity, fastness, compatibility with hemp material, and safety for intended use. The dye application can occur at various stages in the manufacturing process. In one variation, the dye may be applied directly to the individual hemp leaves before they are assembled into the larger sheet. This could be achieved through methods like dipping, spraying, or brushing. In another variation, the dye might be applied to the assembled hemp wraps after the leaves have been adhered together. This could be accomplished through immersion in a dye bath, spray application, or by using a dye-impregnated roller, among other methods. Regardless of the application method, the dyed hemp wraps are subsequently subjected to a curing or drying process to allow the dye to fully penetrate and bond with the hemp material. This step ensures the color stability and durability of the dye on the wraps. Post dyeing, the hemp wraps exhibit a distinct visual appearance that can be tailored to various consumer preferences. The color treatment not only enhances the aesthetic appeal of the wraps but also provides a distinguishing feature.

In some embodiments of the disclosed technology, the hemp wraps are designed to incorporate a built-in filter or mouthpiece. This feature serves to enhance the smoking experience and reduces the risk of inhaling particulate matter not intended for inhalation. In this embodiment, the filter or mouthpiece may be integrated during the wrap production process. It could be affixed at one end of the hemp wrap, providing a comfortable and safe point of contact for the user during smoking. The filter or mouthpiece could be composed of various suitable materials, such as cellulose acetate, paper, or cotton among others, which can effectively sieve out undesirable particles. Additionally, the filter or mouthpiece can be imbued with various compounds to alter or enhance the user experience. These compounds can span a wide range including, but not limited to, flavor profiles, stimulants, cooling agents, cannabinoids, specific drugs, or oils. These compounds could be incorporated into the filter material during its manufacture or applied to the filter after its formation, using methods like impregnation or coating. For example, in a variation of this embodiment, a mint-flavored compound may be introduced into the filter, providing a refreshing aftertaste to the user. In another variation, the filter could be infused with additional cannabinoids or terpenes to accentuate certain desired effects from the smoking experience. The introduction of a filter or mouthpiece not only adds an element of safety and convenience but also opens the potential for product differentiation and customization. Thus, this embodiment offers a sophisticated, user-centric approach to enhancing the utility and appeal of hemp wraps in the market.

In some embodiments of the disclosed technology, the hemp wraps are engineered with integrated adhesive strips or tabs. The purpose of this integration is to streamline the user experience by facilitating the securement of the wrap around the intended smoking material, eliminating the need for users to source additional adhesive materials. In this embodiment, one or more adhesive strips or tabs may be strategically positioned on the hemp wrap. These adhesive elements could be fashioned from a variety of natural or synthetic adhesives that maintain stability and adhesion when exposed to the heat of combustion. The adhesive may also be designed to be flavorless or flavored to avoid detracting from the sensory experience of the user. The integration of the adhesive could occur at various stages in the manufacturing process. For instance, the adhesive could be applied to the leaf material prior to the assembly of the large sheet, during the assembly, or after the sheet has been cut into individual wraps. Variations of this embodiment could include adhesive strips of differing widths or strengths, depending on user preferences or the intended use of the wrap. For example, a wrap intended for larger amounts of cannabis may benefit from a wider or stronger adhesive strip to ensure secure wrapping. This embodiment provides a significant advantage in terms of convenience and ease of use, as the user need not supply separate adhesive materials for securing the wrap. It simplifies the process of preparing a cannabis product for consumption, thereby making the hemp wrap more appealing to a broad range of users. In all cases, any adhesive used should be safe for human consumption, non-toxic, and able to maintain its properties under the heat of combustion.

In some embodiments of the disclosed technology, the hemp wraps are structured as a multi-layered assembly, incorporating disparate hemp strains or other plant materials within each layer. The objective of this arrangement is to facilitate a diverse blend of flavors, aromas, and combustion properties, thus enriching the smoking experience provided by the finished hemp wraps. This embodiment integrates a multilayer assembly process wherein individual layers comprising different hemp strains or plant materials are systematically overlaid and bonded together. Each of these layers may derive from hemp strains known for distinct properties in terms of flavor, aroma, and combustion characteristics. Alternatively, other plant materials compatible with smoking applications may also be utilized. The process begins with the selection of specific hemp strains or plant materials for each layer. The respective leaves are treated, cured, and prepared as per the methods outlined in the patent. Each layer is assembled separately, maintaining the uniqueness of the strain or plant material used. Subsequently, these individual layers are bonded together, using a natural adhesive or any other bonding solution as described in the patent. The layering order can be specifically arranged to deliver a sequential or combined sensory experience. The advent of such a multi-layered structure offers consumers a customized and multi-faceted smoking experience. Each layer could provide a distinct sensory experience, and when combined, they generate a specific amalgamation of flavors, aromas, and burn properties. This layered structure, while maintaining the traditional smoking experience, brings forth an approach to cater to the diverse preferences of consumers. Furthermore, this embodiment provides a significant leap forward in hemp wrap design by enabling the utilization of multiple hemp strains or plant materials in one product.

In some embodiments of the disclosed technology, the hemp wraps are specifically engineered to be infused with Cannabidiol (CBD), Tetrahydrocannabinol (THC), or other cannabinoid compounds. The primary objective of this specific embodiment is to endow the finished hemp wraps with added therapeutic benefits when utilized in the consumption of cannabis products. This embodiment introduces a methodology wherein the selected cannabinoid compounds, such as CBD, THC, or others, are integrated into the hemp wraps during the manufacturing process. The introduction of these cannabinoids can be achieved at various stages, such as during the curing, pressing, or finishing stages of the hemp wrap production. The specific cannabinoids, cither in isolation or in combination, are meticulously infused into the hemp leaves or the finished hemp wraps using suitable techniques. This can include direct application, incorporation into the adhesive used for leaf bonding, or infusion into a final coating or treatment applied to the finished wraps. The concentration and type of cannabinoid compounds can be adjusted based on desired outcomes, ranging from therapeutic benefits to tailored sensory experiences. Notably, this embodiment delivers an enhanced smoking experience by offering additional benefits beyond the typical consumption of cannabis. The integration of CBD, THC, or other cannabinoids can potentially provide therapeutic benefits, including but not limited to, pain relief, mood regulation, anxiety reduction, and neuroprotective properties. Alternatively, this could be accomplished by harvesting leaves that have a specific cannabinoid profile which would give customers a more natural approach to infusion as well as potentially reduce the manufacturing costs of this embodiment. This approach not only maintains the customary practice of cannabis consumption but also adds a dimension of potential therapeutic advantages, thereby expanding the reach and appeal of the finished hemp wraps to a wider array of cannabis consumers. Moreover, the embodiment serves to create a niche in the hemp wrap market, merging the worlds of recreational cannabis consumption and cannabinoid therapeutics. The added cannabinoids enhance the versatility of the hemp wraps, offering a tailored and health-oriented approach to cannabis consumption. As such, this embodiment not only extends the scope of hemp wraps but also propels the intersection of recreational cannabis use and cannabinoid therapeutics to new heights.

In some embodiments of the disclosed technology, the hemp wraps can be specifically engineered with a textured or embossed surface, thereby providing an improved tactile experience for the user during the rolling process and resulting in superior grip. This embodiment of the technology contemplates a procedure in which the surface of the hemp wraps, either the individual leaves or the composite wrap, is subjected to a texturing or embossing process. This process can be applied during various stages of production, such as during the curing, pressing, or finishing stages, using techniques suitable for creating a textured or embossed effect on the surface of the hemp wraps. The texturing or embossing process can be performed by applying mechanical force to the leaf or wrap surface with a patterned or textured roller, stamp, or die. The pressure applied, the pattern of the texture, and the duration of the process can be adjusted based on desired outcomes. The resulting hemp wraps would exhibit a surface with protrusions and depressions corresponding to the pattern of the texturing or embossing element used. The added texture or embossed design on the surface of the hemp wraps not only enhances the grip during the rolling process but also provides a distinct tactile experience for the user. The textured surface increases the friction between the user's fingers and the wrap, reducing the chances of slippage and making the wrap easier to handle and manipulate during the rolling process.

In some embodiments of the disclosed technology, it is contemplated that the hemp wraps may be treated with an odor-neutralizing agent. This treatment seeks to minimize the inherent scent of the wraps, whether during storage or use, thereby offering an additional layer of discretion to the user. In this particular embodiment, the hemp wraps, including individual leaves or assembled sheets, may undergo a treatment process that involves the application of an odor-neutralizing agent. The odor-neutralizing agent may be applied at any suitable stage of the production process, such as during the curing stage, after the assembly of the large sheet, or prior to packaging. The odor-neutralizing agent could be of a chemical or natural origin. For instance, agents such as activated carbon, zeolites, or certain cyclodextrin compounds could be used due to their ability to absorb or encapsulate odor-causing molecules, effectively neutralizing the odor associated with the wraps. On the other hand, natural plant extracts or essential oils, such as eucalyptus, citrus, or peppermint, which are known for their odor-neutralizing properties, could also be employed. The treatment with the odor-neutralizing agent aims not only to minimize the inherent scent of the hemp material but also to reduce any odors that may be produced during the smoking process. This adds a significant advantage for users seeking discretion, particularly in environments where the scent of cannabis products may be undesirable or draw unwanted attention. By providing hemp wraps with a neutral or minimized odor, this embodiment affords an advancement in the practical usability of hemp wraps, catering to users' desire for a more discreet, enjoyable, and socially considerate smoking experience.

In some embodiments of the disclosed technology, the hemp wraps are fabricated employing a water-based adhesive or other environmentally friendly bonding agents, serving to minimize the environmental impact associated with the production process. Specifically, in this embodiment, the selection of bonding agents leans towards those that are biodegradable, low in volatile organic compounds (VOCs), and sourced sustainably. This may include, but is not limited to, adhesives derived from natural plant gums (e.g., acacia gum), starches, or cellulose (i.e.: CMC powder), or water-based adhesives. These agents may be used to secure the overlapping leaves forming the large sheet, as well as to adhere any additional layers or components of the hemp wrap. The application of these eco-friendly adhesives in the production of the hemp wraps addresses several significant considerations. Firstly, it reduces the environmental impact by limiting emissions of harmful substances during the production process and ensuring the end product is biodegradable. Secondly, it also eliminates potential health risks for the end user that could be associated with the use of synthetic or chemical-based adhesives. This embodiment provides several key advantages.

In some embodiments of the disclosed technology, the hemp wraps are furnished with a heat-activated adhesive, allowing users to secure the wrap effectively around the cannabis product by the application of a minor heat source, including but not limited to an open flame or a heat gun. In this particular embodiment, a thermally responsive adhesive compound is applied to predetermined regions of the hemp wraps, either during the assembly of the large sheet or as a final stage of the production process. This adhesive compound remains inert under typical storage and handling conditions but reacts to a certain threshold of heat, activating its adhesive properties. This heat threshold is designed to be conveniently achievable with commonly available heat sources, such as a lighter or a heat gun, without risking combustion or degradation of the hemp wrap. The incorporation of a heat-activated adhesive brings about numerous advantages to the product. Firstly, it simplifies the process of rolling and securing the cannabis product within the wrap for the end user, reducing the skill and effort required to form a firm, well-constructed article for smoking. Finally, by being activated only upon the application of heat, the adhesive avoids potential issues with premature sticking or clumping during storage and handling, further enhancing the quality and usability of the hemp wraps.

In some embodiments of the disclosed technology, the hemp wraps are designed with a variable width or adjustable size feature, providing users with the ability to tailor the wrap to accommodate their particular cannabis product or to create a customized smoking experience. In this embodiment, the hemp wraps are manufactured with one or more lines of weakness, such as perforations, slits, or scored lines, which can run along the length or width of the wrap. The user can then tear or cut along these lines of weakness to reduce the size of the wrap to their desired dimensions. Alternatively, the wrap could be designed with an expandable structure, such as a pleated or folded configuration, which allows the user to adjust the wrap's size by unfolding or stretching it to a greater width. This embodiment provides a significant advantage to the user by offering flexibility in the size of the wrap they use. It allows users to better control the amount of cannabis product they wish to consume, as well as the overall size and shape of the finished article for smoking. Additionally, by offering a more customizable product, this embodiment enhances user satisfaction and can broaden the product's appeal to a larger demographic of cannabis consumers. Further, the introduction of a variable width or adjustable size feature can potentially reduce waste, as users would not need to discard excess portions of the wrap that are not required for their specific use.

In some embodiments of the disclosed technology, the hemp wraps are subject to a treatment process that imparts a hydrophobic or water-repellent quality to the wraps, thereby enhancing the resistance of the wraps to accidental liquid spills or undesired moisture exposure during use. In this embodiment, a hydrophobic coating substance, which can be either of natural origin, such as certain plant-derived waxes or oils, or a synthetic composition, such as a fluorochemical or silicone-based substance, is applied to the surface of the hemp wraps at one or more stages during the manufacturing process. This hydrophobic coating forms a protective layer on the surface of the hemp wraps, preventing the absorption of water or other liquids and thus increasing the durability and longevity of the wraps during storage and use. The method of applying the hydrophobic coating can be conducted in a variety of ways, including but not limited to, spraying, dipping, brushing, or roll-coating. The application of this coating may be performed on either one or both sides of the hemp wraps, and may cover the entirety of the surface area or be selectively applied to certain regions. This embodiment provides a distinct advantage by improving the user's experience through the enhanced durability and reliability of the hemp wraps, particularly in situations where accidental liquid spills or humid environmental conditions may pose a risk to the integrity of the wrap.

In some embodiments of the disclosed technology, the hemp wraps are fabricated employing a harmonious blend of mechanized and manual processing techniques. This dual approach merges the efficiencies and precise repeatability of mechanized processing with the finesse and careful attention to detail inherent in hand-processing techniques, thereby engendering superior control over the quality, uniformity, and specific attributes of the resultant hemp wraps. In this embodiment, the initial stages of hemp wrap production, such as the gathering, selection, and preparation of hemp leaves, could be performed manually, with the artisan's discerning eye and expert judgment serving to select leaves of optimal quality and appropriate characteristics. Meanwhile, the more tedious or labor-intensive processes, for example, the cleaning, cutting or application of adhesive, could be assigned to automated systems or machinery that are mentioned within this patent. This could ensure the swift and precise execution of these tasks, thereby increasing production efficiency and throughput. The assembly and arrangement of leaves into the larger sheet could be a fusion of both approaches. Mechanized assistance could aid in quickly and accurately placing leaves, while manual involvement could ensure the proper overlapping and orientation of leaves. Subsequent stages, like cutting, drying, and packaging, could also leverage a combination of mechanized and manual techniques, to balance speed, precision, and quality control. Further, the manual aspect of this embodiment enables the immediate inspection and resolution of potential issues, such as misaligned leaves or inadequate adhesive application, enhancing the overall quality and consistency of the end product. In conclusion, this hybrid method of producing hemp wraps intertwines the efficiencies of machine processing with the tactile quality control of manual processing, delivering a finished product of superior quality and consistency. It permits a wide degree of control over the product attributes, thus allowing the manufacture of both mass-market and premium, artisanal hemp wraps within the same production framework.

In some embodiments of the disclosed technology, the wraps are designed with a built-in rolling aid mechanism that facilitates an efficient and effective rolling process, thereby enhancing the overall user experience. This rolling aid may take various forms such as a flexible wire or a pre-formed shape, among others. In one particular implementation of this embodiment, a flexible wire is integrated into the hemp wrap. This wire can be positioned in a predetermined location, typically along one edge of the wrap, and provides a guide for the user during the rolling process. As the user rolls the wrap around the cannabis product, the flexible wire aids in maintaining the wrap's shape and structural integrity. This wire can be made of any material suitable for the purpose, as long as it is flexible, heat-resistant, and non-toxic when exposed to the heat from the burning wrap. Alternatively, the hemp wrap may be designed with a pre-formed shape that aids in the rolling process. This pre-formed shape can vary according to user preferences, cannabis product characteristics, or other factors. For example, the wrap might be pre-rolled into a conical or cylindrical shape, requiring the user only to fill it with the cannabis product and secure the wrap. Such a design significantly reduces the complexity and difficulty of the rolling process, providing a more convenient and user-friendly experience. The hemp wrap, along with its integrated rolling aid, can be produced using various manufacturing techniques, such as molding, embossing, or die-cutting. The particular method selected would depend on factors such as the materials used, the desired properties of the wrap, production efficiency considerations, and so on. In conclusion, this embodiment provides an advantageous solution for facilitating the rolling process when preparing a cannabis product. By integrating a rolling aid directly into the hemp wrap, the technology simplifies the process, ensures consistency in the formation of the wrap, and enhances the overall user experience.

In some embodiments of the disclosed technology, a system and method for packaging and dispensing hemp wraps is described, where the hemp wraps are fashioned into a form resembling a book or booklet, containing multiple individual wraps ready for use. In this form, the individual hemp wraps are consecutively attached or bound together in a manner akin to pages in a book, which can be selectively separated or torn from the binding for individual use. Each wrap or “page” can be die-cut, perforated, interfolded with the remaining wraps, or otherwise designed to allow easy detachment from the rest of the assembly without damaging the integrity of the remaining wraps. This embodiment may further comprise a protective cover or casing that houses the collection of hemp wraps. This cover may be fabricated from a variety of materials such as paper, cardstock, plastic, or biodegradable materials, providing additional protection and maintaining the freshness of the wraps during storage and transport. The ‘book’ or ‘booklet’ of hemp wraps can be designed with varying numbers of individual wraps, accommodating different user needs or preferences. In addition, this form of packaging facilitates easy storage, transport, and dispensing of the hemp wraps, as users can conveniently remove an individual wrap from the ‘book’ when required. The packaging system outlined herein thus provides a user-friendly, efficient, and compact method for storing and dispensing multiple hemp wraps, and contributes to the overall aesthetic appeal and marketability of the product.

In some embodiments of the disclosed technology, a dual-layered configuration for hemp wraps is proposed, allowing users the ability to customize their experience by tailoring the selection of flavors, aromas, or hemp strains for each distinct layer. The said embodiment delineates a hemp wrap comprising a first layer and a second layer. Each of these layers can be independently selected from various hemp strains, with each strain possessing unique properties that contribute to the flavor, aroma, and burn characteristics of the completed wrap. Alternatively, each layer may be treated with a different natural or artificial flavoring agent or aromatic compound, thereby imparting a distinct flavor and aroma to each layer of the wrap. The layering can be achieved through various bonding methods, including but not limited to, application of plant-based gums or starches, use of heat or pressure, or through an interlocking design of the layers. The two layers can be distinct or partially fused, depending upon the manufacturing process and user preferences. The dual-layered structure not only allows for customization in terms of flavor, aroma, and hemp strain but also provides an opportunity for the user to experiment with different combinations, thereby enhancing the user experience. Furthermore, this multi-layered design also allows for the potential modification of the wrap's physical properties, such as thickness, texture, and burn rate, by selecting appropriate materials or treatment processes for each layer. Hence, the disclosed dual-layered hemp wrap provides a versatile platform for user customization, offering a tailored smoking experience, and constitutes a significant improvement in the art of hemp wrap manufacture and design.

In some embodiments of the disclosed technology, an enhancement to the user experience of smoking with hemp wraps is introduced through the infusion of natural or artificial sweeteners, thereby offering a sweet or flavored taste during the act of smoking. The said embodiment entails a hemp wrap formulation, wherein the constituent leaves are treated with a sweetening agent. The sweetening agent can be derived from either natural or artificial sources, with possible options including, but not limited to, cane sugar, stevia, sucralose, aspartame, saccharin, or other known sweetening agents. The infusion of the sweetener can be conducted at various stages in the manufacturing process. For instance, the sweetening agent can be incorporated into the blend of leaves prior to their bonding together, or alternatively, it can be applied to the exterior surface of the bonded leaf structure post-formation. The choice of stage for sweetener infusion can depend on factors such as desired product characteristics, the stability of the sweetening agent under processing conditions, or the overall production efficiency. The introduction of a sweet or flavored taste to the hemp wraps serves to enhance the overall user experience during the act of smoking, offering a delightful and tailored gustatory sensation. Furthermore, the range of sweeteners that can be employed allows for an array of flavor profiles, enabling the end-users to choose a hemp wrap product that most closely aligns with their personal preferences.

In some embodiments of the disclosed technology, the hemp wraps are treated with antimicrobial agents to mitigate the likelihood of mold formation or bacterial proliferation during the storage phase, thereby assuring the product's prolonged lifespan and safety. Within this embodiment the hemp wraps undergo a distinctive antimicrobial treatment process. This process involves the application of one or more antimicrobial agents to the hemp wraps. The nature of the antimicrobial agent(s) utilized may encompass a broad range of substances known for their antimicrobial properties, including but not limited to, natural extracts such as glycerin, synthetic compounds such as propylene glycol, or a combination thereof. The application process may be carried out through various means, such as immersion, spray coating, or vapor deposition, amongst others, to ensure a uniform application of the antimicrobial agent(s) across the entirety of the hemp wrap. This treatment effectively inhibits the growth and proliferation of mold, bacteria, and other microbial contaminants that may otherwise proliferate during the storage phase or under sub-optimal storage conditions. This approach to product preservation assures the consumer that the hemp wrap maintains its quality and safety over an extended storage period, by substantially reducing the risk of product degradation due to microbial contamination. The implementation of antimicrobial treatment thereby ensures the longevity and safety of the product, providing an enhanced level of assurance to the consumer regarding product quality and hygiene standards.

In some embodiments of the disclosed technology, the hemp wraps are designed with a hollow core or tube-like structure, providing a simplified filling and immediate usage solution for consumers of cannabis products. Within this embodiment, the construction process of the hemp wraps diverges from the traditional flat sheet arrangement, instead, employing a method that results in a hollow, cylindrical or tube-like structure. The creation of this hollow core structure may be achieved through at least two potential methods: a wrap-around technique or a hollowing-out approach. In the wrap-around technique, individual leaves or pre-assembled sheets of hemp leaves are coiled around a cylindrical form, such as a dowel, to establish the desired tubular configuration. This dowel, which could be made of a variety of substances including but not limited to metal, plastic, or wood, provides a support structure around which the hemp leaves are wrapped. The dowel is subsequently removed post-wrap formation, leaving behind a hollow core hemp wrap. Alternatively, in the hollowing-out approach, a thick layer or assembly of hemp leaves is initially formed, potentially using traditional or disclosed methods within this patent. Subsequent to this, a hollowing operation is performed, which might comprise drilling, coring, or otherwise removing material from the center of the assembled thick layer, to achieve the desired tubular structure. Whichever approach is employed, the final product is a hollow, cylindrical hemp wrap that is easy to fill with the cannabis product, facilitating a simplified and expedient consumption process for the end user. This hemp wrap design thus provides an additional convenience to the consumers, allowing them an immediate usage solution while also maintaining the distinct flavor, aroma, and burn characteristics inherent to hemp wraps.

In some embodiments of the disclosed technology, the hemp wraps are produced through the implementation of a solvent-free extraction process for the adhesive component, which ensures a pure and non-toxic bonding solution, enhancing the safety and ecological aspects of the product. This embodiment emphasizes a manufacturing process that fundamentally avoids the use of solvents during the extraction of the adhesive. Traditional extraction methods often employ various types of solvents, such as alcohol or hydrocarbons, which can potentially leave residual traces in the final product. The elimination of such solvents in the adhesive extraction process effectively mitigates the risk of unwanted chemical residue, thus ensuring the purity of the adhesive used. The solvent-free extraction process could employ methods like mechanical pressing, cold-pressing, or supercritical CO2 extraction, among other possibilities. These techniques can facilitate the procurement of a pure adhesive substance derived from natural sources, such as hemp or cannabis. The outcome of this embodiment is the manufacture of hemp wraps that not only possess the desired properties for user satisfaction but also place high regard for user safety and environmental sustainability. By ensuring the adhesive's purity and non-toxic nature, this process contributes to an overall enhanced product offering for consumers seeking natural and eco-friendly smoking solutions.

In some embodiments of the disclosed technology, the hemp wraps are characterized by a tapered or variable thickness profile, such design contributing to the provision of a controlled and consistent burn rate when employed with cannabis products. This embodiment takes into account the crucial influence of the wrap's physical characteristics, specifically its thickness profile, on the ultimate smoking experience. A wrap possessing a variable thickness profile, whether it is tapered gradually from one end to the other or exhibits thickness variation in a different pattern, can regulate the rate at which the material combusts, hence influencing the burn rate of the cannabis product encased within. The fabrication of a wrap with a tapered or variable thickness profile may involve precision manufacturing techniques to ensure the accurate production of the desired thickness variation. Such techniques may encompass, for example, controlled pressing, rolling, or milling procedures. Alternatively, the thickness variation could be achieved by layering hemp leaves of different sizes or thicknesses in a predetermined arrangement during the wrap formation process. The design of the wrap with a tapered or variable thickness profile caters to users who seek a consistent and controlled burn rate for their cannabis products, enhancing the overall smoking experience. The tapering or thickness variation could be customized based on user preferences or specific product requirements, thus adding a further dimension of adaptability to this embodiment.

In some embodiments of the disclosed technology, the hemp wraps are characterized by being infused with various essential oils or herbal extracts that offer distinct aromatherapy benefits and/or additional flavor profiles during the act of smoking. This embodiment can be realized through the introduction of a variety of essential oils or herbal extracts, which may be naturally derived or synthetically produced, into the hemp wraps during the production process. The infusion of these substances may occur at any stage of manufacturing, but is likely most effective after the hemp leaves have been formed into the wrap shape but prior to final packaging. The specific essential oils or herbal extracts utilized can vary widely and be chosen based on desired sensory outputs, such as specific aroma profiles or flavors. These can include, but are not limited to, oils or extracts derived from lavender, peppermint, eucalyptus, chamomile, or any other herb known to provide therapeutic effects or pleasing scents. Furthermore, these infusions can provide additional benefits beyond flavor and aroma, potentially providing the user with specific wellness advantages associated with aromatherapy. For instance, some essential oils are reputed to have calming effects, while others may promote focus or energy. This embodiment suggests a multiplicity of product variations, as different essential oil or herbal extract combinations can be used to target various consumer preferences or needs, thereby greatly increasing the market appeal of these hemp wraps.

In some embodiments of the disclosed technology, the hemp wraps are constructed to feature an integrated air channel or ventilation system, a design feature that promotes smoother airflow during use, thereby contributing to a more consistent and enjoyable smoking experience for the consumer. This embodiment may be implemented through the deliberate design and incorporation of air channels or ventilation systems into the hemp wrap itself during its production. These channels or systems can be manufactured via a variety of methods, such as through mechanical perforation, embossing, or molding of the hemp wrap. It should be noted that the size, shape, number, and distribution of these channels or ventilation points can vary depending on desired design specifications and smoking performance characteristics. The integrated air channels or ventilation systems provide for the passage of air, allowing for enhanced airflow during the act of smoking. This is of particular importance as it ensures that smoke is drawn smoothly and consistently from the burning end of the hemp wrap to the user's mouth, thereby improving the overall smoking experience. Moreover, the use of such a system may also contribute to the more even burning of the smoking material contained within the hemp wrap, as well-ventilated combustion often results in a more controlled and steady burn rate. This enhancement can help to prevent issues such as irregular burning or ‘runs’ in the hemp wrap that can detract from the user's experience. This embodiment presents an innovation in the design of hemp wraps for smoking purposes, providing a solution to issues faced by consumers.

In some embodiments of the disclosed technology, the hemp wraps incorporate an integrated holder or grip to facilitate user handling during the act of smoking. This feature provides a convenient and secure method for users to manipulate the wrap, potentially enhancing the overall user experience and product utility. The holder or grip may be fabricated from a variety of materials that exhibit heat-resistance, durability, and non-toxic characteristics when exposed to high temperatures. Suitable materials could include but are not limited to, hemp-based products, heat-resistant polymers, ceramics, glass, or metal alloys. The design of the holder or grip may vary to meet user preferences or manufacturing specifications. It could be a separate appendage affixed to the hemp wrap, an indented or textured section of the wrap itself, or it may comprise a distinctive structural form within the wrap, such as a reinforced or dual-layered portion that provides additional structural integrity. The holder or grip can be positioned at the end of the hemp wrap that is not intended to be ignited, allowing the user to hold the wrap comfortably and securely while in use. This positioning aids in reducing the risk of accidental burns and improves the overall safety and convenience of the product. The method of incorporating the holder or grip into the hemp wrap may involve a range of manufacturing processes such as molding, embossing, etching, or attachment of a separate element, and may occur at various stages during the production of the hemp wraps, depending on the specific design and material of the holder or grip. This embodiment enhances the user's comfort and security during use, improve product safety, and provide a distinct marketing advantage for the hemp wraps.

In some embodiments of the disclosed technology, the manufacture of the hemp wraps involves the utilization of a precision cutting or laser-cutting process, with the aim of ensuring the consistency, accuracy, and precision in the sizing of the finished product. This cutting-edge technology allows for a highly-controlled and reliable method of dimensioning the hemp wraps, thereby yielding a more standardized and high-quality end product. The precision cutting or laser-cutting process can be implemented at various stages in the production line. It can be employed to define the dimensions of the individual hemp leaves, the assembled multilayer sheets of hemp leaves, or even the finished hemp wraps themselves. The cutting process may involve a series of operations including, but not limited to, alignment, cutting, edge-smoothing, and quality checking procedures. In the case of laser cutting, this may involve using a high-power laser beam guided by computer-aided design (CAD) software to cut the hemp wraps into desired dimensions with a high level of precision. Laser cutting can also offer advantages such as a smooth cut surface, limited physical contact with the material (reducing potential contamination), and the ability to easily adjust the size or shape parameters digitally. Furthermore, by utilizing a precision or laser-cutting process, the production of hemp wraps can be more resource-efficient, reducing the amount of wasted material and ensuring that each wrap is uniform in size and shape. The resultant product consistency enhances user experience as each hemp wrap delivers a predictable and consistent smoking experience. This embodiment offers improved product uniformity, efficiency in production, reduction of waste, and enhancement of user experience. These advantageous aspects may significantly improve the market appeal and commercial viability of the hemp wraps produced in accordance with this embodiment of the present technology.

In some embodiments of the disclosed technology, the hemp wraps are treated with a light-activated adhesive, offering users a convenient method to secure the wrap around a cannabis product by merely exposing it to a predetermined wavelength of light. The light-activated adhesive can be applied to the hemp wraps during the manufacturing process, creating a responsive bonding agent that becomes active upon exposure to light of the appropriate wavelength. The light-activated adhesive can comprise a variety of photo-reactive components, such as photo initiators or photo-sensitive polymers, which undergo a chemical transformation when illuminated with light of a certain wavelength. This transformation process can result in the adhesive becoming sticky or tacky, enabling it to adhere effectively to the cannabis product. The activation process might involve exposing the hemp wrap to a specific light source, such as an ultraviolet (UV) lamp, a light-emitting diode (LED), or even natural sunlight. The specific wavelength needed to activate the adhesive can be chosen based on the particular photo-reactive components used in the adhesive composition. The adhesive might also be designed to activate under a range of light wavelengths, providing more flexibility for the user. Once the adhesive is activated and the wrap is secured around the cannabis product, the adhesive might harden or cure, providing a strong, long-lasting bond that ensures the integrity of the wrap during the smoking process. This feature enhances the user experience by offering a simple, effective, and reusable method for securing the wrap, which might not require any additional adhesive materials. In this embodiment, the incorporation of a light-activated adhesive presents several potential advantages, such as enhanced convenience for the user, the reusable adhesion, and the possibility for a clean and non-toxic bonding solution. These features might substantially enhance the commercial attractiveness and consumer appeal of the hemp wraps produced according to this embodiment of the present technology.

In some embodiments of the disclosed technology, the hemp wraps are incorporated with vitamins, minerals, or other nutritional supplements, providing additional health benefits to users when smoked. This infusing process involves the introduction of specific nutrients or bioactive compounds into the hemp wraps during the manufacturing process, effectively transforming the wraps into a source of beneficial substances that are delivered to the user upon smoking. The vitamins, minerals, or other nutritional supplements may be selected based on their heat stability, inhalation safety, and potential health benefits. For example, Vitamin B12, which is known for its potential to support energy levels and maintain nerve function, could be infused into the hemp wraps. Alternatively, the wraps could be fortified with minerals like magnesium, which is often associated with stress relief and improved sleep. Other potential inclusions could include herbal extracts, antioxidants, or even certain strains of probiotics, providing a broad range of options for the creation of nutrient-infused hemp wraps tailored to various user preferences or health objectives. The infusion of these nutrients or supplements can be achieved through various methods. One method could involve a direct application process, wherein the nutrients are sprayed onto the hemp leaves or mixed into the adhesive or coating used in the wrap production. Another approach could involve a soaking or immersion process, wherein the hemp leaves are soaked in a nutrient-rich solution prior to assembly. The selected nutrients could also be incorporated into the hemp plants at the cultivation stage, using advanced horticultural techniques or genetic engineering.

In some embodiments of the disclosed technology, the hemp wraps are ingeniously designed with a multi-compartment or segmented structure. This advanced structural arrangement facilitates the loading of multiple types or strains of cannabis products into a singular wrap, thus providing a personalized smoking experience for users. The multi-compartment design denotes the existence of separate sections within a single hemp wrap, each section capable of independently holding a distinct type or strain of cannabis product. The compartments or segments are distinctly separated yet connected as part of the overall wrap structure. This compartmentalization can be achieved through various means including but not limited to creases, folds, partitions, sealed sections, or other structurally differentiating elements. The division of the hemp wrap into multiple compartments provides an advantage of enabling a diverse and customized smoking experience. Users have the flexibility to fill each compartment with a different cannabis strain, blend, or product type. This feature allows for the blending and layering of flavors, effects, and experiences within a single smoking session. The size, shape, and number of compartments can be varied to suit different user preferences and product specifications. This includes, for example, the creation of different sized compartments for varying amounts of cannabis products or the formation of compartments that are different shapes to enhance the aesthetic appeal and the novelty of the product. Moreover, each compartment can be individually scaled or covered to maintain the freshness and integrity of the contained cannabis product, thereby ensuring the quality of each distinct segment until usage. The sealing or covering can be designed with an easy-open feature for user convenience, utilizing resealable, peelable, or tearable elements. Furthermore, the multi-compartment hemp wrap could be made from different hemp strains, plant materials, flavors, or other variables in each compartment. This allows the user to not only mix and match the contents of the wrap but also the wrap itself, thereby enriching the customization options and diversity of the smoking experience.

In some embodiments of the disclosed technology, hemp wraps are designed to incorporate a built-in moisture-absorbing layer. This specific layer serves a vital role in absorbing excessive moisture, thus preventing the hemp wrap from becoming overly damp during utilization, which can compromise the integrity of the wrap, and adversely affect the burn rate and overall user experience. The integrated moisture-absorbing layer is composed of hydrophilic materials, these substances are known for their inherent capacity to attract, retain, and absorb moisture. The placement and structure of this layer are such that it intercepts moisture that may migrate into the wrap due to environmental factors or during use, such as when being handled by the user or exposed to humid environments. Crucially, the presence of this moisture-absorbing layer does not compromise the integrity, flexibility, or rollability of the hemp wrap. The layer is sufficiently thin and flexible, allowing the wrap to maintain its characteristic functionality and shape while adding the benefit of moisture regulation. The regulation of moisture within the wrap is key to ensuring a consistent burn rate. If a wrap becomes overly damp, it can result in an uneven or slower burn, negatively impacting the smoking experience. By absorbing excess moisture, this layer helps to maintain the optimal dryness level of the wrap, promoting a consistent and steady burn rate, thereby enhancing the overall user experience. Furthermore, the moisture-absorbing layer may contribute to the longevity and freshness of the hemp wrap during storage, as it can help to protect against moisture-induced degradation or mold growth. In summary, this embodiment demonstrates a significant advancement in the design of hemp wraps, enhancing their usability and performance by ensuring a consistent burn rate and mitigating the potential for moisture-induced deterioration. The integration of a moisture-absorbing layer within the hemp wrap offers a distinctive edge in the evolving market for cannabis consumption products.

In some embodiments of the disclosed technology, hemp wraps are enriched with natural or artificial cooling agents, such as menthol or eucalyptus, imparting a refreshingly soothing sensation when the hemp wrap is ignited, and the smoke inhaled. The incorporation of these cooling agents, which could include but are not limited to menthol, eucalyptus, or other substances known to induce a cooling sensation, offers a gustatory experience to the user. This is achieved through their interaction with cold-sensitive receptors in the oral and respiratory tracts when the hemp wrap smoke is inhaled. This interaction generates a perceived cooling effect, adding a layer of complexity to the smoking experience. The cooling agents can be effectively integrated into the hemp wrap material during the manufacturing process in various ways, including direct infusion into the hemp material, topical application followed by drying, or embedding within a coating or matrix that is subsequently applied to the hemp wrap. The exact concentration of the cooling agents would be determined in such a way as to provide a perceptible cooling effect without overpowering the natural flavor and aroma of the hemp and the encased cannabis product. The cooling agents are carefully selected and processed to ensure that they do not degrade or lose their cooling properties during the manufacture, storage, and usage of the hemp wraps. Importantly, the introduction of cooling agents does not negatively affect the mechanical properties, rollability, or combustion characteristics of the hemp wraps. In essence, this embodiment significantly enhances the multi-sensory smoking experience for users by adding a cooling sensation to the taste profile of the smoke, thereby diversifying the product offering in the hemp wrap market and catering to consumer preferences for varied smoking experiences.

In some embodiments of the disclosed technology, the hemp wraps are designed incorporating a built-in crutch or filter feature, the function of which is to preclude users from inadvertently inhaling loose cannabis particles during the act of smoking. A crutch, also known as a tip or filter, is typically a small piece of rigid but foldable material that is positioned at one end of the hemp wrap. It serves as a handle that allows the wrap to be held securely without causing burns or discomfort to the fingers. Additionally, it also functions as a barrier to prevent loose particles of cannabis or ash from being drawn into the user's mouth during inhalation. The integrated crutch or filter in this embodiment could be formed from a variety of materials, including but not limited to, hemp fiber, cellulose, ceramic, or any other suitable material that is capable of withstanding the heat generated during smoking. The material chosen for the crutch or filter may also have properties that contribute to enhancing the smoking experience, such as the capacity to absorb excess moisture or to cool the smoke. The crutch or filter may be permanently affixed to the hemp wrap, or it may be detachable or adjustable according to the user's preference. Furthermore, it may be fashioned in different shapes or sizes to cater to a variety of user preferences. In summary, this embodiment pertains to the inclusion of an integrated crutch or filter in the design of the hemp wrap, a feature that enhances user convenience and safety by preventing the inadvertent inhalation of loose cannabis particles or ash during use.

In some embodiments of the disclosed technology, the hemp wraps are devised with the incorporation of certain flavor-enhancing compounds or additives, specifically ones like sodium chloride (commonly known as table salt) or monosodium glutamate (MSG), with the intention of augmenting the gustatory profile of the completed product. These flavor-enhancing compounds or additives are carefully selected and utilized in measured amounts to modulate the overall taste experience of the user without substantially modifying the fundamental qualities of the hemp wrap. Sodium chloride, for example, is well-known for its ability to heighten flavor perception and could thus be employed to enrich the taste profile of the hemp wrap. Monosodium glutamate, on the other hand, is recognized for its role in intensifying savory (umami) flavors and could potentially be used to deepen the depth of flavor of the hemp wrap. The infusion process may involve the use of certain techniques such as spraying, coating, dipping, or embedding the flavor-enhancing compounds onto or into the hemp wrap, or alternatively, integrating the flavor-enhancing compounds into the composition of the hemp wrap during the production process. It should be emphasized that while sodium chloride and monosodium glutamate are mentioned specifically, this embodiment is not restricted to these compounds alone. Other flavor-enhancing agents could be employed to attain a similar effect, including but not limited to natural or artificial flavors, spices, herbs, sweeteners, or other edible substances known to improve or augment flavor. Conclusively, this embodiment relates to the incorporation of flavor-enhancing compounds or additives into the hemp wrap with the aim of intensifying the taste profile of the completed product, thereby significantly enriching the user's gustatory experience.

In some embodiments of the disclosed technology, the hemp wraps are formulated with an infusion of stimulant substances, such as caffeine, nicotine, or other stimulatory agents. This addition is intended to offer users an augmented energy boost when utilizing the wraps for smoking cannabis products. The stimulants utilized in this embodiment may span a broad array of compounds known for their energizing effects. Caffeine, a naturally occurring alkaloid found in coffee and tea, and nicotine, a stimulant alkaloid primarily sourced from the tobacco plant, serve as primary examples. Other possible stimulant substances may include guarana, taurine, yerba mate extract, theobromine, or synthetically created stimulants, among others. The particular selection of the stimulant agent or agents would depend on desired effects, regulatory considerations, and user preference. The process of infusion could involve methods such as coating, embedding, or permeating the hemp wrap material with the chosen stimulant. This could be accomplished during the manufacturing process or applied as a post-manufacturing treatment. Further, the infused stimulant could be distributed evenly throughout the hemp wrap, or it could be localized in specific areas based on preferred design parameters. The dosage of the infused stimulant would be carefully controlled to ensure safety and efficacy, adhering to regulatory standards where applicable. The goal is to offer a consistent, moderate stimulation effect that complements the overall experience of smoking cannabis products without overpowering the effects of the cannabis itself or causing undesirable side effects. Thus, this embodiment delivers a dual-purpose hemp wrap that not only serves as a vessel for smoking cannabis but also as a means of delivering controlled, stimulatory effects to enhance the user's overall experience.

In some embodiments of the disclosed technology, the hemp wraps are ingeniously designed to include a double-sided adhesive layer. This configuration is intended to permit users to effortlessly secure the wrap around the cannabis product and sustain a firm seal throughout usage, optimizing the smoking experience. The double-sided adhesive layer employed in this embodiment is featured on the interior surface of the hemp wrap, ensuring an adhesive contact point on both sides of the wrap. This adhesive could be derived from various sources, including but not limited to natural or synthetic resin, gum arabic, plant-derived starch, or other bio-adhesives deemed fit for human consumption. The application of the adhesive layer could occur during various stages of the manufacturing process. It could be integrated into the wrap during the initial production stages or be added as a separate layer or coating after the base wrap has been formed. The adhesive used in this embodiment is specifically designed to maintain its adhesive properties under the various conditions encountered during use. This includes resistance to changes in temperature, moisture levels, and physical manipulation. The adhesive should also be heat-activated or self-sealing, allowing users to secure the wrap by applying a gentle source of heat or simply by pressing the wrap around the cannabis product. Importantly, the adhesive's composition should be such that it does not interfere with the burn rate or the taste of the cannabis product, ensuring a seamless and enjoyable user experience. This embodiment provides a straightforward and reliable method of securing the hemp wrap, eliminating the need for additional sealing methods or materials, and enhancing the overall user-friendliness of the product. The inclusion of the double-sided adhesive layer thus serves to improve the overall structural integrity and user convenience of the hemp wrap during its intended use.

In some embodiments of the disclosed technology, the hemp wraps are produced using an entirely automated or robotic manufacturing process. This approach allows for uniform quality and efficiency in production, thus leading to a more reliable, high-quality end product. This embodiment employs a system of automation technologies, including but not limited to robotic machinery, automated assembly lines, computerized quality control measures, and other digital manufacturing processes, collectively working to ensure precision, speed, and consistency throughout the production stages. The manufacturing process may involve steps such as preparation of the hemp material, curing, adhesive application, sheet assembly, wrap cutting, quality control, and final packaging. Each of these steps can be executed by specialized machinery programmed to perform tasks with exacting accuracy, thereby minimizing human error and maximizing efficiency.

In some embodiments of the disclosed technology, the hemp wrap is pre-configured into a cylindrical form and adjoined to a mouthpiece composed of selected materials. These materials may include, but are not limited to, wood, plastic, glass, crystal, or quartz. In this specific embodiment, the hemp wrap is processed and shaped in advance into a cylindrical form, which may have variable diameter and length based on user preferences or standardized measurements. The pre-formation of the wrap into a cylindrical shape can facilitate easier and more efficient filling of cannabis or other smokable products, reducing the complexity and time consumption for the end users. This cylindrical form may be maintained through the application of a suitable adhesive or by mechanical processes such as rolling, bending, or folding. Adjoined to this pre-formed hemp wrap is a mouthpiece, designed to serve as a user interface for inhalation. The mouthpiece can be fabricated from a wide range of materials, each offering unique properties. Wood may provide a natural aesthetic and flavor contributions, plastic may offer durability and cost-effectiveness, while glass, crystal, or quartz can offer thermal resistance, aesthetic appeal, and a cooler or smoother draw. The method of adhesion between the pre-formed hemp wrap and the mouthpiece can be achieved through various mechanisms. This could include the use of non-toxic adhesives, mechanical fittings, rolling the wrap tightly around the mouthpiece, folding the wrap over the mouthpiece, or pressure-based bonding processes. It is also envisaged that the mouthpiece may be designed to be reusable, detachable, or replaceable. In all, this embodiment provides a more user-friendly, practical, and aesthetically pleasing design of hemp wrap, improving the case of use and overall experience for the consumer while maintaining the natural essence and benefits of using hemp wraps for smoking purposes.

In some embodiments of the presently disclosed technology, a particularly beneficial embodiment is presented wherein the stems of the hemp leaves are removed either prior to, during, or following the production process of the hemp wraps. In this specified embodiment, the removal of stems is enacted to contribute to an enhanced end-product, addressing the potential issues that may arise due to the presence of stems such as inconsistencies in the wrap surface, uneven burn rates, or a possible impediment to the rolling process. The process of stem removal may take place at different stages during the production of the hemp wraps. When the removal of stems is performed prior to the production process, it may involve an initial sorting and cleaning phase where the raw hemp leaves are processed to separate the stems. This could be achieved manually or through automated machinery, utilizing techniques such as cutting, crushing, or threshing. Should the removal of stems occur during the production process, this could involve a refinement stage where the partially processed hemp leaves or sheets are further examined and treated to eliminate any remaining stems. This can involve the use of precision cutting tools, optical sorting machinery, or other advanced technologies for detecting and removing stems. Lastly, when stems are removed following the production process, this could involve a final quality control stage where the finished hemp wraps are scrutinized for any residual stems. Any wraps found with remaining stems could be reprocessed or discarded based on the quality standards set forth.

Some embodiments of the disclosed technology, the hemp leaves and/or wraps are subjected to a decellularization process, which results in a transparent or semi-transparent scaffold structure. This treatment process not only transforms the aesthetic appeal of the wraps but also provides a means for impregnating the resultant scaffold with additional substances. In this embodiment, the decellularization process involves the removal of cellular and genetic material from the hemp leaves or wraps, leaving behind a translucent or clear scaffold composed primarily of cellulose and other structural components. This procedure may be accomplished through various established methods, including but not limited to chemical, enzymatic, or physical processes, or a combination thereof. It may involve the use of mild detergents, enzymes, or solvents that effectively extract cellular content without compromising the integrity of the remaining scaffold. The transparency of the resultant decellularized hemp wrap provides a novel visual appeal, allowing users to visually observe the cannabis product encased within the wrap. This may enhance user satisfaction, confidence in the quality of the product, and overall smoking experience. Furthermore, the decellularized hemp scaffold provides an excellent substrate for the impregnation of additional substances, either for functional or aesthetic purposes. The impregnated substances may be designed to be gradually released during the smoking process, thereby delivering their functional or sensory effects over the duration of use. Alternatively, these substances may serve to modify the physical properties of the hemp wrap, such as burn rate, strength, or flexibility. Overall, by employing a decellularization process and subsequent substance impregnation, this embodiment of the present technology provides a highly customizable, visually appealing, and functionally versatile hemp wrap, enhancing the overall user experience.

In some embodiments of the present technology, the hemp wraps are manufactured from a single large hemp leaf, eliminating or reducing the need for the application of an adhesive and subsequently cut to a desired size. This embodiment may involve the sourcing of large-sized hemp leaves that are sufficiently expansive to accommodate the creation of an entire hemp wrap. The size of the leaf selected can depend on various factors including the desired final size of the hemp wrap, the properties of the particular hemp strain being utilized, and other specifications relating to the end product. In this configuration, the single leaf serves as the foundational material for the hemp wrap, which may negate the requirement for an adhesive substance to bond multiple smaller leaves or fragments together, thus simplifying the production process. However, it should be noted that depending on the design specifications, an adhesive may still be utilized in some capacity, for instance, to secure the wrap once rolled around the cannabis product. Following the selection and potential treatment of the large hemp leaf, the leaf is then trimmed or cut down to the desired size to create the finished hemp wrap. This cutting process can be performed through various methods, such as manual cutting, die-cutting, laser cutting, or other suitable techniques, and can be guided by predetermined size specifications relating to the width, length, and shape of the final hemp wrap. This embodiment offers advantages including production efficiency, material uniformity, and the for a more natural product, given the reduced need for adhesive substances.

Some embodiments of the disclosed technology encompass pre-filled smokable wraps, wherein the wraps are filled with smokable material prior to sale, providing a convenient and ready-to-use product for consumers.

Some embodiments of the disclosed technology includes the development of smokable tubes or cones that incorporate alternative flavors and additives, offering additional customization options for users seeking a personalized smoking experience.

Some embodiments of the disclosed technology comprise the utilization of the wraps as packaging materials for a variety of substances, such as herbs, spices, tobacco, and tinctures, providing a versatile solution for the storage and consumption of these products.

Some embodiments of the disclosed technology can be utilized as a biodegradable alternative to traditional plastic packaging materials, offering an eco-friendly solution for wrapping various items, including gifts, food products, or other consumer goods.

Some embodiments of the disclosed technology the wraps may be employed in the creation of artistic works, such as collages or mixed media projects, taking advantage of their particular texture, appearance, and natural composition.

Some embodiments of the disclosed technology the wraps could be integrated into the production of sustainable fashion accessories, such as belts, bracelets, or necklaces, utilizing their flexible and durable properties in the creation of unique, eco-conscious designs.

Some embodiments of the disclosed technology could be incorporated into the creation of decorative items, such as lampshades, wall hangings, or table runners, capitalizing on the wraps' distinctive appearance and texture for interior design purposes.

It should be noted that the described methodologies are indicative of certain embodiments of the technology, and the sequential ordering of the operations or steps could be rearranged, omitted, or otherwise altered in such a way that other embodiments could potentially be realized. In certain instances, facets from a plurality of the methodologies may be amalgamated. By way of illustration, components from each of the methodologies may encompass steps or aspects of the other methodologies, or other steps or techniques disclosed herein. Hence, the embodiments of the present technology can accommodate consumer predilections and distinct product offerings, thereby making it versatile and adaptable to various applications.

This is not to be considered as an exhaustive or restrictive enumeration of all possible modifications or adaptations of the procedures or steps outlined herein. Rather, it underscores the inherent flexibility and broad adaptability of the embodiments of the present technology to cater to an expansive array of implementations. Furthermore, it is to be understood that the embodiment structures and features delineated herein can be incorporated in various ways to formulate novel and non-obvious combinations and sub-combinations of the disclosed elements.

	Number	Date	Country
	63437605	Jan 2023	US
	63449525	Mar 2023	US

SMOKING ARTICLES AND METHODS OF MAKING SAME

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