Patent Application
20100071175
The present invention relates to a snap fastener part, and particularly a snap fastener part comprising an axis, a coupling means for coupling with a complementary coupling means of the other snap fastener part, a fixing means for fixing the coupling means to a carrier material, a cap for covering the coupling means on a side facing away from the carrier material and a protrusion on the side of the coupling means facing away from the carrier material, said protrusion encircling the axis, the fixing means comprising at least one leg which engages behind the coupling means on the side facing away from the carrier material when assembled and which is placed between the surface of the coupling means facing away from the carrier material and the cap.
Snap fastener parts of the aforementioned kind are known, for example, from DE 33 12 974 A1. According to this document, the clamping means has six legs. The cap is supported by the legs since the legs cover the protrusion on the side facing away from the carrier material. Therefore the cap is only supported in axial direction in six places, but not between said places.
The lacking support of the cap between the legs of the clamping means may result in deformation of the cap, especially when pressure is exerted on the snap fastener while ironing or mangling the piece of clothing to which the snap fastener is mounted. This especially applies when using industrial washing plants with de-watering presses and ironing or mangling machines.
It is an object of the invention to improve the snap fastener part of the aforementioned kind in such a way that any unintentional deformation of the cap is not to be feared any longer.
According to the invention, with regard to the snap fastener part of the aforementioned kind the above object is achieved in that the protrusion is broken by the leg and the surface facing away from the carrier material is flush with the surface of the leg facing away from the carrier material or surmounts it. Specifically, a snap fastener part according to the present invention comprises an axis; a coupling means for coupling with a complementary coupling means of the other snap fastener part; a fixing means for fixing the coupling means to a carrier material; a cap for covering the coupling means on a side facing away from the carrier material and a protrusion on the side of the coupling means facing away from the carrier material, said protrusion encircling the axis; said fixing means comprising at least one leg which engages behind the coupling means on the side facing away from the carrier material when assembled and which is placed between the surface of the coupling means facing away from the carrier material and the cap; characterized in that the protrusion is broken by the leg and the surface facing away from the carrier material is flush with the surface of the leg facing away from the carrier material or surmounts it.
In other words the leg does not extend beyond the protrusion, but breaks the protrusion. Since, at the same time, the protrusion is flush with the leg or even surmounts it, the protrusion may serve for supporting the cap, thereby excluding any unintentional deformation of the cap. In the ideal case, that is when the surface of the protrusion is flush with the surface of the leg and when the protrusion forms a closed circle—apart from the through holes of the legs—, this results in an annularly closed support of the cap so that deformations are excluded in a reliable way.
In order to guarantee that the mentioned support exists in every operational state, according to a preferred embodiment of the invention the cap rests against the surface of the protrusion facing away from the carrier material.
In order to protect the coupling means preferably made of plastic material against adverse effects, especially against those adverse effects arising from ironing and mangling, it is preferred according to the invention that the surface of the coupling means facing away from the carrier material does not extend beyond the cap at any place. Thereby it is prevented, for example, that an iron gets in touch with the coupling means and starts to melt
According to the invention, the coupling means has an area of a reduced thickness which is penetrated by the leg during assembly.
Thereby the coupling means and the fixing means can be assembled around the axis in every position of rotation.
For the same reason, according to an embodiment of the invention it is preferred that the protrusion is penetrated by the leg during assembly.
In order to make the snap fastener visually inconspicuous on the one hand and to keep the adverse effects arising during ironing or mangling extremely low on the other hand, it is preferred that the thickness of an assembly comprising said metal cap and said plastic part in axial direction is 2.4 mm or less.
Further, it is preferred that the snap fastener part is a female snap part.
In the following, the invention is described by means of a preferred embodiment and with reference to the enclosed drawing. In detail,
A snap fastener part according to a preferred embodiment of the invention shown in
The plastic part 10 comprises a disk-like body 11 extending radially around the axis 30. The disk-like body 11 has an aperture 13a formed centrally thereof and a wall 13b provided around the aperture 13a so as to protrude axially from the front surface of the disk-like body 11. The aperture 13a and the wall 13b compose a cylindrical part 13. The disk-like body 11 also includes a reduced-thickness area 26 which is disposed radially outside the cylindrical part 13 and is of reduced thickness axially. The disk-like body 11 further includes an increased-thickness area 27 which is disposed radially outside the reduced-thickness area 26 and is thicker axially than the reduced-thickness area 26. A protrusion 28 is provided on the front surface of the increased-thickness area 27 so as to protrude axially therefrom. The cylindrical part 13, the reduced-thickness area 26, the increased-thickness area 27 and the protrusion 28 are all disposed concentrically around the axis 30, are formed integrally with each other, and each being continuous circumferentially or in circumferential direction.
The metal cap 12 is fastened to the front side of the plastic part 10. The metal cap 12 has a hole 12a formed centrally thereof in such a way that the hole 12a comes into registry with the aperture 13a formed centrally through the disk-like body 11 of the plastic part 10. The hole 12a is formed greater in diameter than the aperture 13a of the plastic part 10. The metal cap 12 is mounted on the plastic part 10 so as to cover the front surfaces of the reduced-thickness area 26, the increased thickness area 27 and the protrusion 28 and define with the reduced-thickness area 26 a space 25 through which prongs or legs 16, 18, 20, 22 and 24 of the pronged ring 14 are allowed to pass. The outer peripheral edge 12b of the metal cap 12 extends beyond the radially outermost edge 33 of the disk-like body 11 of the plastic part 10, is folded back upon the rear side of the outermost edge 33 of the plastic part 10, and firmly clamps the outermost edge 33, so that the metal cap 12 is securely fastened to the plastic part 10 against separation therefrom, to thus provide a primary assembly.
The female snap part shown in
The pronged ring 14 on the one hand and the plastic part 10 and the metal cap 12 joined as the primary assembly on the other hand are arranged on opposite or front and rear sides of a carrier material 32. Thereupon, they are moved towards each other. Thus, the tips of the prongs 16 to 24 penetrate the reduced thickness area 26 and pass into the space 25 defined by and between the metal cap 12 and the reduced-thickness area 26. Then, the prongs 16 through 24 abut upon the rear surface of the metal cap 12 facing the front surface of the plastic part 10 and are bent along the rear surface of the metal cap 12 in radially outwardly. A further moving against each other of the metal cap 12 and the plastic part 10 on the one hand and the pronged ring 14 on the other hand causes the prongs 16 through 24 already passing through the reduced thickness area 26 to pass deeply into the space 25 defined between the metal cap 12 and the reduced thickness area 26 by further length, so that tips of the prongs 16 through 24 break and penetrate the protrusion 28. The final position that the prongs 16 through 24 assume is shown on the left hand side of
The right hand side of
If the front surfaces of the prongs 16 through 24 are flush with the front surface of the protrusion 28 in their final positions, the front surfaces of the prongs 16 through 24 as well as the protrusion 28 abut the rear surface of the metal cap 12. With this construction, the metal cap 12 is supported annually by both the protrusion 28 and the prongs 16 through 24, so that the metal cap 12 is fully prevented against deformation under severe pressures exerted from the-front side.
As can especially be gathered from
As shown in
The snap fastener part according to the present invention will never result in deformation of its cap, even if severe pressure is exerted on the snap fastener while ironing or mangling the piece of clothing to which the snap fastener is mounted. This invention is especially applicable for example in industrial washing plants with de-watering presses and ironing or mangling machines.
Although the description above contains many specificities, these should not be construed as limited the scope of the invention but as merely providing illustrations of some of the presently preferred embodiments of this invention.
Thus the scope of the invention should be determined by the appended claims and their legal equivalents, rather than by the examples given.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102007011420.8 | Mar 2007 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2008/054548 | 3/6/2008 | WO | 00 | 6/4/2009 |
