This invention relates to an aluminum alloy structural house in the architectural structure field and, especially, to a snap-in structure connecting aluminum alloy wallboard, roof panel, and corner-connecting materials.
In the architectural design, it is always better to have a larger span space with a non-vertical structure for various partition demands to present a diverse interior layout. In the traditional house, the flexibility of space arrangement is restricted by the characteristics of materials. The oversize division would thicken the floor slab and increase the beam-column section. It not only affects the beauty of the interior design, but also adds structure weight and raises construction investments. As the majority of wallboards cannot be removed or displaced, it is difficult to change the wallboards layout when people design and decorate their properties. The restriction of these wallboards not only increases people's financial burden, but also adds a potential safety hazard due to the broken bearing wall.
The present steel structure buildings with its heavy weight and its expensive material cost increase the basic fabrication cost, which cause the excessive project investment.
When installing the fixed thermal insulation and decorative materials in the conventional house, the fixtures are directly used to connect wallboards and roof panels. This method damages the wallboards and roof panels and shapes a connecting bridge, so the thermal insulation performance of the wallboard and roof board is weakened.
Therefore, technicians in this field aim to research and develop a kind of aluminum alloy connection structure system, joining roofing and walls. Their components can be manufactured in the factories, and can then be shipped to work sites for whole assembly. It can also improve the system structure of an aluminium alloy house.
This invention provides a set of a snap-in structure connecting aluminum alloy wallboard, roof panel, and corner-connecting materials. It solves the problem that the current steel structure buildings have heavy weight, high material costs, low wallboard thermal insulation performance and connecting problems with aluminum alloy wallboard, roof panel and corner-connecting materials.
The technical solution of the invention is as follows:
A snap-in structure of aluminum alloy wallboard, roof panel, and corner-connecting materials includes several single aluminum alloy wallboards, several single aluminum alloy roof panels, the first corner-connecting materials, the second corner-connecting materials, and the retaining screws.
The roof panel's support section is provided on the upper side of the roof panel's splicing base on one end of an aluminum alloy roof panel. The roof panel's snap-in groove is provided on the lower side of the roof panel's splicing base. The roof panel's bulge is provided on the top side of the roof panel's splicing depression bar on the other side of the aluminum alloy roof panel. The roof panel's clasp is provided on the upper side of the roof panel's splicing depression bar. The roof panel's splicing base is engaged with the roof panel's splicing depression bar. The roof panel's splicing depression bar is attached with the roof panel's splicing base and is connected by a retaining screw while the roof panel's bulge is clasped with the roof panel's snap-in groove and while the roof panel's clasp is hooked with the roof panel's support section.
A wallboard snap-in groove is provided on the upper side of the wallboard's splicing base on one end of a single aluminum alloy wallboard, and a wallboard bugle is provided above the wallboard splicing depression bar on the other end of the single aluminum alloy wallboard. The single wallboard splicing base is mated with another single wallboard splicing depression bar, which is connected with the wallboard splicing base by the retaining screw while the wallboard bulge is engaged with the wallboard snap-in groove.
The first corner-connecting material has an acute angle shape. The connected material's snap-in groove is provided on the upper side of the first corner-connecting material's transverse splicing base on the right end of the first corner-connecting material. The first corner-connecting material's bulge is provided on the lower side of the first corner-connecting material's longitudinal splicing base on the lower end of the first corner-connecting material. The first corner-connecting material's link groove is provided on the left end of the first corner-connecting material. The first corner-connecting material's transverse splicing base of the first corner-connecting material is engaged with the single roof panel's splicing depression bar. The roof panel's splicing depression bar is attached to the first corner-connecting material's transverse splicing base and is connected by a retaining screw while the connected material's snap-in groove is hooked with the roof panel's clasp. The first corner-connecting material's longitudinal splicing base is engaged with the wallboard splicing depression bar. The wallboard splicing depression bar is attached to the first corner-connecting material's longitudinal splicing base and is connected by a retaining screw while the first corner-connecting material's bulge is engaged with the wallboard bulge.
The second corner-connecting material has an acute angle shape. The second corner-connecting material's bulge is provided on the upper side of the second corner-connecting material's splicing depression bar on the left end of the second corner-connecting material. The second corner-connecting material's clasp is provided on the upper side of the second corner-connecting material's splicing depression bar. The second corner-connecting material's snap-in groove is provided on the lower side of the second corner-connecting material's splicing base on the lower end of the second corner-connecting material, and the second corner-connecting material's link groove is provided on the right end of the second corner-connecting material. The second corner-connecting material's splicing depression bar of the second corner-connecting material is engaged with the roof panel's splicing base. The second corner-connecting material's splicing depression bar is attached to the roof panel's splicing base and is connected by a retaining screw, while the second corner-connecting material's bulge is engaged with the roof panel's snap-in groove and while the second corner-connecting material's clasp is clasped with the roof panel's support section.
The snap-in structure of the aluminum alloy wallboard, the roof panel, and the corner-connecting materials also includes an aluminum alloys surface eave, and the aluminum alloy surface eave has a connecting upper arm and a lower arm at one end. The clasp is located at the end of the surface eave between the upper arm and the lower arm.
There are C-shape mounting notches at the bottom of the aluminum alloy surface eave.
When the aluminum alloy surface eave connects with the first corner-connecting materials, the surface eave's clasp and the first corner-connecting groove are an interlocking hook and butt joint.
When the aluminum alloy surface eave connects with the second corner-connecting materials, the surface eave's clasp and the second corner-connecting groove are an interlocking hook and butt joint.
The interior of a single aluminum alloy roof panel has relative oblique support ribs.
The interior of a single aluminum alloy wallboard has relative oblique support ribs.
The C-shape mounting notch installed at the bottom of the single aluminum alloy roof panel is convenient to assemble to other items.
The C-shape mounting notch installed on the single aluminum alloy wallboard is convenient to assemble to other items.
This invention is a snap-in structure of an aluminum alloy wallboard, a roof panel, and corner-connecting materials. Mounting and connecting structure is settled at the aluminum alloy wallboard, the roof panel, and the corner-connecting materials, and a concave-convex-shaped groove is fit at the connection point. The connections of the aluminum alloy wallboard, the roof panel, and the corner-connecting materials inlay with each other and are fixed with a screw fastener, so that the connection is more secure and safe. The connecting structure of the aluminum alloy wallboard, the roof panel, and the corner-connecting materials has better bending resistance, torsion resistance, impact resistance, and overall stability. It reduces or even eliminates the usage of pillar and ring beams and increases room space utilization. The designed aluminum surface eave improves the wall's waterproofing quality and enhances the beauty of the house. As the special connecting structure with the aluminum wallboard, the roof panel and the corner-connecting materials is water resistant, it is not necessary to use waterproof sealed materials at the connection point.
This invention with the snap-in structure connecting the aluminum wallboard, the roof panel, and the corner-connecting materials is primarily applied to install at the aluminum alloy house's wall and roof. Aluminum profiles wallboard, the roof panel, and the corner-connecting materials are designed as a combination of compact insert-split clasp joint and retaining screws. Under the circumstance that no sealing materials are used, it is waterproof and easy to install.
The advantages of this invention with the snap-in structure connecting aluminum wallboard, roof panel, and corner-connecting materials are as follows:
1. The wallboard and roof panel have a special designed structure. Due to the unique cross-sectional design, it has relatively better bending resistance, torsional resistance, and impact resistance, so the house has the advantages of large wind load, no deformation, and integral stability. Compared with conventional designs, it decreases or even eliminates the usage of pillar and ring beams.
When installing the fixed thermal insulation and decorative materials in the conventional house, the fixtures are directly used to connect the wallboards and the roof panels. This method damages the wallboards and roof panels and shapes a connecting bridge, so that the thermal insulation performances of the wallboard and the roof board are weakened. The designed C-shape mounting notch can effectively avoid the damage towards the wallboards and the roof panel caused by internal fixation. The potholder mat between the built-in fitment and the contact surface of the wallboards and the roof panel creates a cutting bridge to improve the wallboards and the roof panel thermal insulation performance.
The lighting, decorative lamp band, and buckle cover can be installed into the C-shape mounting notch of the aluminum surface eave. The dripping edge settled on the aluminum surface eave prevents rain flow into the C-shape mounting notch and onto the wallboards.
2. It has good rainfall resistance. The surface of aluminum profile materials is very smooth and flat. In addition, as all the assembly pieces are machined in the factories, the splice points are assured to be neat and tight. All the wallboards, roof panels, and corner-connecting materials are seamlessly secured and fastened by screws. Therefore, rainwater would not leak through the gap and wet the aluminum house.
3. It is convenient in assembly. It is easy to connect the aluminum wallboard, the roof panel, and the corner-connecting materials in order to avoid that the construction process, such as a welding process, is difficult and that the quality is hard to guarantee.
4. It has a low using cost. The surfaces of the aluminum alloy profile wallboard, the roof panel and the corner-connecting materials have already been anodized in order to form a stiff protective covering on the surface, to improve corrosion resistance, to increase abrasion resistance and hardness, and to protect the metal surface. It gradually reduces the maintenance cost.
5. The aluminum alloy wallboard, the roof panel and the corner-connecting materials are made by an aluminum alloy profile, so it can be recycled and melted after they are disassembled and discarded as useless. There reuse value can reach over 80% of its raw material value.
6. The production and installation technology are environmental friendly. All the aluminum wallboard, the roof panel, and the corner-connecting materials are machined in the factories. After being accurately assembled in advance, they are sent to the work site. Therefore, it is not necessary to cut the board or to drill holes to produce wastage or noise during clipping. The working site would be safe, clean and garbage-free.
7. It reduces carbon emission. All the raw materials of the aluminum alloy type building materials are from recyclable aluminum alloy materials. It conforms to the national regulation about energy saving, environmental protection, and low carbon emission for construction projects.
The illustrative embodiments may be best described by reference to the accompanying drawings where:
1 is aluminum alloy wallboard, 2 is retaining screw, 6 is the first corner-connecting material, 7 is the second corner-connecting material, 8 is aluminum alloy roof panel, 9 is aluminum alloy surface eave.
11 is wallboard splicing base, 12 is wallboard splicing depression bar, 13 is wallboard bulge, 14 is wallboard snap-in groove, 15 is support rib, 16 is wallboard C-shape mounting notch.
61 is the first corner-connecting material's transverse splicing base, 62 is the first corner-connecting material's snap-in groove, 63 is the first corner-connecting material's longitudinal splicing base, 64 is the first corner-connecting material's bulge, 65 the first corner-connecting material's link groove.
71 is the second corner-connecting material's splicing base, 72 is the second corner-connecting material's snap-in groove, 73 is the second corner-connecting material's splicing depression bar, 74 is the second corner-connecting material's bulge, 75 is the second corner-connecting material's clasp, 76 the second corner-connecting material's link groove.
81 is roof panel's splicing base, 82 is roof panel's splicing depression bar, 83 is roof panel's bulge, 84 is roof panel's snap-in groove, 85 is roof panel's support section, 86 is roof panel's clasp, 87 is roof panel's C-shape mounting notch, 88 is support rib.
91 is aluminum alloy surface eaves upper arm, 92 is aluminum alloy surface eaves lower arm, 93 is aluminum alloy surface eave's clasp, 94 is aluminum alloy surface eave's C-shape mounting notch.
All figures are drawn for ease of explanation of the basic teachings only; the extensions of the figures with respect to number, position, relationship, and dimensions of the parts to form the illustrative embodiments will be explained or will be within the skill of the art after the following teachings have been read and understood. Further, the exact dimensions and dimensional proportions to conform to specific force, weight, strength, and similar requirements will likewise be within the skill of the art after the following teachings have been read and understood.
Where used in the various figures of the drawings, the same numerals designate the same or similar parts. Furthermore, when the terms “first”, “second”, “third”, “fourth”, “bottom”, “side”, “end”, “portion”, “section”, “spacing”, “length”, “depth”, “thickness”, and similar terms are used herein, it should be understood that these terms have reference only to the structure shown in the drawings as it would appear to a person viewing the drawings and are utilized only to facilitate describing the illustrative embodiments.
Following is the detailed demonstration by the combination of attached figures and application cases.
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In conclusion, this invention with the snap-in structure connecting the aluminum alloy wallboard roof panel and corner-connecting materials has relatively better bending resistance, torsion resistance, impact resistance, and overall stability. It reduces or even eliminates the usage of pillars and ring beams and increases room space utilization. As the special connecting structure with the aluminum wallboard, the roof panel and the corner-connecting materials is waterproof, it is not necessary to use waterproof sealed materials at the connection point.
This invention with the snap-in structure connecting the aluminum wallboard, the roof panel, and the corner-connecting materials is primarily applied to install at an aluminum alloy house's wall and roof. The aluminum profiles wallboard, the roof panel, and the corner-connecting materials are designed as a combination of a compact insert-split clasp joint and retaining screws. Under the circumstance that no sealing materials are used, it is waterproof and easy to install.
Certainly, the technicians in this technical field should recognize that the implementation stated above is only used to demonstrate this invention, but not limit this invention. Any change or transform in the spirit of this invention about the above implementation falls into the legal protection scope of this invention as said in the claims.
Number | Date | Country | Kind |
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2017 1 0184254 | Mar 2017 | CN | national |
Number | Name | Date | Kind |
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5181353 | Harrington, Jr. | Jan 1993 | A |
5640816 | Reiland | Jun 1997 | A |
6658808 | Doherty | Dec 2003 | B1 |
8136324 | Browning | Mar 2012 | B2 |
9080724 | Sele | Jul 2015 | B2 |
Number | Date | Country | |
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20180274221 A1 | Sep 2018 | US |