Snow guard mounting assembly with a levered locking mechanism

Information

  • Patent Grant
  • 6647671
  • Patent Number
    6,647,671
  • Date Filed
    Tuesday, September 11, 2001
    23 years ago
  • Date Issued
    Tuesday, November 18, 2003
    21 years ago
  • Inventors
  • Examiners
    • Friedman; Carl D.
    • Varner; Steve
    Agents
    • Burr & Brown
Abstract
A snow guard assembly adapted to be attached to a metal roof seam is provided, having a mounting assembly for having increased gripping efficiency. The mounting assembly includes a mounting block having a seam-receiving groove, and at least one channel formed on an internal side of the seam-receiving groove. A lever member disposed within each channel is pivotally secured at one end by a pivot member. A coupling element passes through a side of the mounting block proximate the other end of the lever member. When the coupling element contacts the lever member, the lever member moves from the channel to a position within the seam-receiving groove. The metal roof seam housed in the seam-receiving groove is deformed under force provided by the mechanical advantage of the lever to form a gripping area that secures the mounting assembly to the metal roof seam and prevents relative movement therebetween.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to a roof-mounted snow guard assembly to retain accumulated snow and prevent damage and injury caused by snow sliding off the roof surface, and more particularly, to an improved mounting block for securing such snow guard assemblies to a metal roof seam.




Snow guard assemblies have long been used for inhibiting and directing the movement of snow and ice across selected or pitched areas of roofs, as a preventive measure to mitigate the damage caused by migrating and falling snow and ice accumulations. An early application of snow guard assemblies is taught in U.S. Pat. No. 42,992 to Howe, which issued May 31, 1864. Recently, snow guard assemblies have increased in popularity, and currently several snow guard mounting assemblies serve to hold snowloads on roofs. Relevant examples include U.S. Pat. Nos. 5,613,328, and 5,732,513, each to Alley, each of which is herein incorporated in its entirety by reference.




Changing weather conditions, such as high winds or cyclically varying temperatures, create an environment that can induce physical changes in the accumulated snow, and give rise to the conditions tending to cause a snowpack to slide off of a sloped roof. Dislocated snow and ice often cause damage to surrounding property and, in some cases, the sliding snow can cause serious bodily injury; The problem of sliding snow is particularly prevalent on metal roofs. Metal roofs offer many structural advantages, such as strength and durability. However, because metal tends to absorb environmental heat, even a minimal amount of panel expansion or contraction exacerbates the conditions leading to snow slides. Furthermore, metal roofs generally afford little surface friction, which is also conducive to snow slides.




The increasing popularity of construction incorporating metal roof materials also poses particular problems with respect to attaching snow guard assemblies. A typical metal roof comprises a plurality of juxtaposed metal panels typically having substantially perpendicular edges that abut to form a joint therebetween. The perpendicular edges of the abutting panels are each crimped together and/or bent downwardly over each other forming a sealed seam which both connects the roofing panels and prevents fluid communication in between the panels and to the area beneath the roof panels,.




In snow guard assemblies for seamed metal roofs, the mounting block assembly is typically secured to the roof seam using a coupling element, such as screws or bolts. These screws or bolts generally pass through a sidewall of the mounting block seated around the seam, and extend inwardly, to contact the roof seam. However, screws and bolts tend to puncture, abrade, or otherwise damage the surface coating of the metal roof seam seal when tightened to securely fasten the mounting assembly. Holes or fissures thusly created during installation and use, and which remain after removal of the mounting assembly, destroy the hermeticity of the metal roof, and allow water to permeate the seam even while the snow guard is still attached. The water tends to attack the exposed metal beneath the damaged surface coating, creating stains, such as rust stains. This water damage weakens the metal and diminishes the intrinsic aesthetic qualities of metal roofs.




Prior attempts to address this problem include using a mounting block capable of being attached to a metal roof, as described U.S. Pat. No. 5,613,328. In order to attach the mounting block to the seam, a ball and set-screw is provided, such that the curved surface of the ball, rather than the threads of the screw, engages a portion of the roof seam. As the screw is tightened to attach the mounting block, the ball forms a pocket in the engaged portion of the seam such that the mounting block can be secured to the roof without piercing or tearing the seam.




Although this method of attachment is an improvement over the prior art attaching means, drawbacks remain. For example, the entire holding force per coupling means is limited to the contact area between the seam and each ball, which is only a singular, independent contact surface. Because such a design requires that the entire contact force be applied through a single contact surface on each ball, the total amount of static holding force (which is equal to the summation of the holding forces of each individual contact surface) is determined by the number of balls engaging the roof seam. Thus, the net holding force available for holding the mounting block in place is significantly limited, and sliding will occur if the force of the snow load exceeds the friction force at that singular point of contact.




Yet another drawback of the ball and set-screw assembly relates to the occasional rotation of the ball in conjunction with the turning of the set screw instead of gripping to form a stationary contact surface with the metal seam. This unwanted turning gives rise to damage on the contact surface of the seam, and effectively reduces the benefits of employing a ball and set-screw coupling means.




Another attempt to attach the mounting block to a metal roof seam involves the cam-like gripping means disclosed in U.S. Pat. No. 5,613,328 to Alley, the entirety of which is incorporated by reference herein. The cam is a small gripping member, whose length is not significantly greater than its width, which is positioned in a chamber on an internal side of the groove of the securing block and secured at one end. In one case, the securing block is slid along the roof seam in a direction that causes the unsecured end of the cam to catch the seam, swing out from the chamber and deform the metal roof seam, at which point the cam is locked in place using a screw. In this manner, the dented seam is gripped between the cam and a cavity located on the opposite side of the groove of the securing block therefrom. In another case, a set-screw and ball bearing configuration engages the unsecured end of the cam within the chamber, forcing the cam out of the chamber and into the groove, such that the dented seam is gripped between the cam and an opposing cavity on the other side of the groove.




While the cam, rather than a set-screw or ball bearing, contacts the metal roof seam and offers some protection for the metal roof seam, there is still room for improvement with respect to increased protection and gripping power. First, the effective gripping force is somewhat limited by the cam configuration. That is, damage can occur at the point of contact between the roof seam and the cam if too much force is used on the cam, or under the stress of a heavy snow load, because the pressure applied by the cam on the metal roof seam is essentially concentrated at that point of contact. Second, no substantial mechanical advantage with respect to gripping power is offered over the standard ball and set-screw assembly because the length of the cam is not significantly greater than its width.




Another drawback associated with prior art mounting block assemblies for snow guard assemblies relates to corrosion caused by the contact between the metal roof seam and the metal groove of the mounting block, in conjunction with the normal exposure to high degrees of moisture experienced by roofs. The corrosion is a result of a galvanic reaction between the metal roof, which is typically copper, and the metal of the mounting block, which is typically aluminum. This can lead to many harmful conditions, both cosmetic and structural, including unsightly deposits on the roof panels and a weakened coupling between the seam and snow guard assembly. Additionally, corrosion and moisture infiltration eventually degrade the hermeticity of the metal roof.




Efforts to combat corrosion caused by galvanic reactions include fabricating the mounting block using a non-reactive metal, such as stainless steel. However, using stainless steel instead of aluminum significantly increases overall manufacturing and consumer costs, and does not address the problem of moisture communication and physical harm to the surface of the seam caused by fastening with screws or bolts. Another attempt to combat reactivity involves using a non-corrosive insert as an interface in the metal groove of the mounting block, between the mounting block and the roof seam, as described in Applicant's pending application Ser. No. 09/397,938, the entirety of which is incorporated herein by reference. However, such non-reactive inserts do not afford the seam protection from invasive coupling means, since the coupling means penetrate the inserts and directly contact the seam.




Thus, it would be desirable to provide a cost effective snow guard assembly having a means for securing a mounting block assembly onto a metal roof seam which prevents physical breach of the seam integrity by a coupling means, and which reduces detrimental galvanic reactions between the securing means and the metal roof seam, to better preserve the structural fortitude and hermeticity of the metal roof. Further, it would be desirable to provide a snow guard assembly having a means for securing a mounting block assembly onto a metal roof seam with increased gripping efficiency, whereby the amount of force required to ensure a stable connection does not exceed that which harms the metal roof seam.




SUMMARY OF THE INVENTION




It is an object of the present invention to overcome the drawbacks of the prior art, particularly to provide a snow guard assembly having a mounting assembly having a means for attachment with increased gripping efficiency, but which does not compromise the surface integrity of the metal roof seam or otherwise threaten the hermeticity of the metal roof.




In accordance with one embodiment of the present invention, a snow guard system adapted to be attached to a metal roof seam by a mounting assembly is provided. The mounting assembly includes a mounting block having a seam-receiving groove formed in a bottom surface thereof, partially defined by a first internal side, an opposed second internal side, and an upper internal side interposed therebetween, wherein the upper internal side is spaced apart from the bottom surface of the mounting block in a first direction. The seam-receiving groove extends longitudinally from a front end of the mounting block to a back end thereof in a longitudinal direction of the mounting block substantially perpendicular to the first direction. A first channel is also included, formed in the first internal side of the seam-receiving groove and extending in the longitudinal direction from a first end thereof to an opposed second end thereof. The mounting assembly further includes a lever member disposed within the channel. The lever member includes a first end and an opposed second end defining a length, L, extending therebetween in the longitudinal direction, and a first side and an opposed second side defining a width, W, extending therebetween in a second direction substantially perpendicular to the first direction and the longitudinal direction. Further, L is greater than or equal to 3W, and second side is of the lever member adapted to contact a metal roof seam preferably includes at least one protruding portion.




The mounting assembly also includes a pivot member for pivotally securing one of the first and second ends of the lever member such that the other end thereof is freely translocatable from a position within the channel to a position within the seam-receiving groove along the second direction toward a central axis of the seam-receiving groove. A coupling element is also included, having a terminal end extending through a first side of the mounting block and adapted to move inwardly toward the central axis of the seam-receiving groove and penetrate the channel portion to engage a portion of the lever member proximate the other end thereof.




Preferably, the second internal side of the seam-receiving groove further includes one of a recess or a protrusion substantially axially aligned with the pivotally secured end of the lever member across the central axis of the seam-receiving groove. The preferred lever member further includes one of a recess or a protrusion on the second side thereof, substantially and preferably proximate the pivotally secured end thereof. Suitable materials for the lever member include, but are not limited to, stainless steel, aluminum alloys, anodized aluminum, copper and copper alloys. At least the second side of the lever member is coated with a corrosion-resistant, non-metallic coating. Suitable materials for the corrosion-resistant, non-metallic coating include, but are not limited to urethane, epoxy, plastic and aluminum oxide.




More preferably, the seam-receiving groove includes another channel portion formed in the first internal side thereof longitudinally spaced apart from the first channel in the second direction and extending in the longitudinal direction from a first end thereof to an opposed second end thereof, another lever member disposed within the other channel, another pivot member for pivotally securing one of the first and second ends of the other lever member such that other end thereof is freely translocatable from a position within the channel to a position within the seam-receiving groove along the second direction toward a central axis of the seam-receiving groove, and another coupling element having a terminal end extending through a first side of the mounting block.




In accordance with another embodiment of the present invention, a snow guard system is provided, incorporating a mounting assembly including a mounting block having a seam-receiving groove formed in a bottom surface thereof. The seam-receiving groove is partially defined by a first internal side, an opposed second internal side, and an upper internal side interposed therebetween, and the upper internal side is spaced apart from the bottom surface of the mounting block in a first direction. The seam-receiving groove extends longitudinally from a front end of the mounting block to a back end thereof in a longitudinal direction of the mounting block substantially perpendicular to the first direction. The mounting assembly further includes a first channel formed in the first internal side of the seam-receiving groove and extending in the longitudinal direction from a first end thereof to an opposed second end thereof, and a second channel formed in the second internal side of the seam-receiving groove and extending in the longitudinal direction from a first end thereof to an opposed second end thereof. A first lever member disposed within the first channel is also included, having a first end and an opposed second end defining a length, L


1


, extending therebetween in the longitudinal direction, and a first side and an opposed second side defining a width, W


1


, extending therebetween in a second direction substantially perpendicular to the first direction and the longitudinal direction, wherein the second side is adapted to contact a metal roof seam. Further, a second lever member disposed within the second channel, includes a first end and an opposed second end defining a length, L


2


, extending therebetween in the longitudinal direction, and a first side and an opposed second side defining a width, W


2


, extending therebetween in a second direction substantially perpendicular to the first direction and the longitudinal direction, wherein the second side is adapted to contact a metal roof seam.




The mounting assembly also includes a first pivot member for pivotally securing the one of the first and second ends of the first lever member such that the other end thereof is freely translocatable from a position within the first channel to a position within the seam-receiving groove along the second direction toward a central axis of the seam-receiving groove. Further, a second pivot member is provided for pivotally securing one of the first and second ends of the second lever member such that the other end thereof is freely translocatable from a position within the channel to a position within the seam-receiving groove along the second direction toward a central axis of the seam-receiving groove. A first coupling element is also included, having a terminal end extending through a first side of the mounting block and adapted to move inwardly toward the central axis of the seam-receiving groove and penetrate the first channel to engage a portion of the first lever member proximate the other end thereof. Further, a second coupling element is included, having a terminal end extending through a second side of the mounting block and adapted to move inwardly toward the central axis of the seam-receiving groove and penetrate the second channel to engage a portion of the second lever member proximate the other end thereof.




Preferably, the first lever member further includes at least one of a protrusion and a recess proximate the pivotally secured end thereof and substantially aligned with one of the ends of the opposed second lever member in the second direction across the central axis of the seam-receiving groove. Additionally, the second lever member preferably includes at least one of a protrusion and a recess on the second side thereof and proximate the pivotally secured end. Preferably, the protrusions and recesses of each lever member correspond such that the recesses align with the respective opposing protrusions. The respective opposing recesses are preferably axially offset from one another along the longitudinal direction, and the respective opposing protrusions are likewise preferably axially offset. It is also preferred that the first channel is substantially aligned with the second channel such that the first and second channels oppose one another in the second direction across the central axis of the seam-receiving groove. Alternately, the first channel is offset from the second channel in the longitudinal direction such that the first and second channels do not substantially axially oppose one another in the second direction across the central axis of the seam-receiving groove.




Preferably, the mounting assembly also includes a third channel formed in one of the first and second internal sides of the seam-receiving groove extending in the longitudinal direction from a first end thereof to an opposed second end thereof. A third lever member is preferably disposed therewithin, and a third pivot member is provided for pivotally securing one of the first and second ends of the third lever member such that the other end thereof is freely translocatable from a position within the third channel to a position within the seam-receiving groove along the second direction toward a central axis of the seam-receiving groove. Further, a third coupling element is included, having a terminal end extending through a corresponding side of the mounting block and adapted to move inwardly toward the central axis of the seam-receiving groove and penetrate the third channel to engage a portion of the third lever member proximate the other end thereof.




More preferably, the mounting assembly further includes a fourth channel formed in the other internal side of the seam-receiving groove, and a fourth lever member disposed therewithin. A fourth pivot member is also provided, positioned proximate one of the first or the second ends of the fourth lever member, as well as a fourth coupling element extending through a corresponding side of the mounting block. The fourth coupling element is adapted to move inwardly toward the central axis of the seam-receiving groove and penetrate the fourth channel to engage a portion of the fourth lever member proximate the other end thereof.











BRIEF DESCRIPTION OF THE DRAWINGS




For a fuller understanding of the nature and objects of the invention, reference should be made to the following detailed description of a preferred mode of practicing the invention, read in connection with the accompanying drawings, in which:





FIG. 1

is a cross-sectional front view of a snow guard assembly according to one embodiment of the present invention, shown positioned about a metal roof seam;





FIG. 2A

is a cross-sectional view of the mounting assembly and metal roof seam taken through line


2





2


in

FIG. 1

;





FIG. 2B

is a cross-sectional view of the mounting assembly of another embodiment of the present invention;





FIG. 3

is a cross-sectional view of the mounting assembly taken through line


2





2


in

FIG. 1

, shown after the coupling elements engage the lever members to grip the metal roof seam;





FIG. 4A

is a cross-sectional view of another embodiment of the mounting assembly of the present invention;





FIG. 4B

is a cross-sectional view of another embodiment of the mounting assembly of the present invention;





FIG. 4C

is a cross-sectional view of another embodiment of the mounting assembly of the present invention;





FIG. 5A

is a cross-sectional view of another embodiment of the mounting assembly of the present invention;





FIG. 5B

is a cross-sectional view of another embodiment of the mounting assembly of the present invention;





FIG. 6A

is a cross-sectional view of the mounting assembly of another embodiment of the present invention;





FIG. 6B

is a cross-sectional view of the mounting assembly of another embodiment of the present invention;





FIG. 7A

is a cross-sectional view of another embodiment of the mounting assembly of the present invention; and





FIG. 7B

is a cross-sectional view of another embodiment of the mounting assembly of the present invention.











DETAILED DESCRIPTION OF THE DRAWINGS




While the present invention has been particularly shown and described with reference to the preferred mode as illustrated in the drawings, it will be understood by one skilled in the art that various changes may be effected therein without departing from the spirit and the scope of the invention as defined by the claims.





FIG. 1

a cross-sectional front view of a snow guard assembly


10


according to one embodiment of the present invention, including bracket


11


, snow guard pipes


12


and


13


, and mounting assembly


100


. The mounting assembly


100


is positioned about a metal roof seam


600


having a height, Hs, extending in the first direction, a width, Ws, extending in the second direction, and a length, Ls, extending in the longitudinal direction of the mounting block


200


substantially perpendicular to the first direction. The mounting assembly


100


includes mounting block


200


having seam-receiving groove


300


formed on the bottom surface


205


thereof. The seam-receiving groove


300


is partially defined by a first internal side


301


, an opposed second internal side


302


, and an upper internal side


303


interposed therebetween and spaced apart from the bottom surface


205


of the mounting block


200


in a first direction. Seam-receiving groove


300


extends longitudinally from a front end


240


of mounting block


200


to a back end


250


thereof in the longitudinal direction of the mounting block


200


.




A first channel


400


is formed in the first internal side


301


of seam-receiving groove


300


, extending in the longitudinal direction from a first end


401


(not shown) thereof to an opposed second end


402


(not shown) thereof, and a second channel


410


is formed in the second internal


302


side of seam-receiving groove


300


, likewise extending in the longitudinal direction from a first end


411


(not shown) thereof to an opposed second end


412


(not shown) thereof. A second channel


410


formed in the second internal side


302


of seam-receiving groove


300


substantially opposes the first channel


400


over a distance in the second direction and across the central axis of the seam-receiving groove.




The seam-receiving groove


300


and the channels


400


and


410


can be formed by a variety of manufacturing methods. For example, the seam-receiving grove and the channels can be incorporated into the mold structure, such that the post-casting mounting block


200


includes either or both. Another method for forming the seam-receiving groove and the channels involves post-cast machining to form the structures in the substantially solid-cast mounting block. The seam-receiving groove


300


preferably extends longitudinally along the entire length of the mounting block to provide the desired fit with the metal roof seam. The channels


400


and


410


extend over a variety of lengths limited only by the length of the seam-receiving groove


300


. Preferably, the channels are a sufficient length to house a lever member having a predetermined length as described below.




A first lever member


700


is disposed within the first channel


400


, having a first end


701


and an opposed second end


702


(not shown) defining a length, L


1


, extending therebetween in the longitudinal direction. The first lever member


700


also includes a first side


703


and an opposed second side


704


defining a width, W


1


, extending therebetween in a second direction substantially perpendicular to the first direction and the longitudinal direction, and the second side


704


is adapted to contact a metal roof seam. A second lever member


710


, likewise disposed within the second channel


410


, includes a first end


711


and an opposed second end


712


(not shown) defining a length, L


2


, extending therebetween in the longitudinal direction. The second lever member


710


further includes a first side


713


and an opposed second side


714


defining a width, W


2


, extending therebetween in a second direction substantially perpendicular to the first direction and the longitudinal direction, and the second side


714


is adapted to contact a metal roof seam.




A first pivot member


800


is provided, and adapted to pass through the bottom surface


205


of mounting block


200


in the first direction proximate the first side


201


thereof and penetrate the first channel


400


. The first pivot member


800


contacts and pivotally secures the first lever member


700


proximate the first end


701


thereof, and proximate the first end


401


of the first channel


400


. In that manner, the second end


702


and a portion of the length, L


1


, of lever member


700


are freely translocatable from a position within the first channel


400


to a position within the seam-receiving groove


300


along the second direction toward the central axis thereof. A second pivot member


810


is also provided, and adapted to pass through the bottom surface


205


of mounting block


200


in the first direction proximate the second side


202


thereof, penetrate the second channel


410


. The second pivot member


810


contacts and pivotally secures the second lever member


710


proximate the second end


712


thereof, and proximate the second end


412


of the second channel


410


. In that manner, the first end


711


and a portion of the length, L


2


, of the second lever member


710


are freely translocatable from a position within the second channel


410


to a position within seam-receiving groove


300


along the second direction toward the central axis, thereof.





FIG. 1

further shows a first coupling element


500


having a terminal end


501


extending in the second direction through a first side


201


of the mounting block


200


and adapted to move inwardly toward the central axis of seam-receiving groove


300


to penetrate a portion of the first channel


400


channel and engage a portion of the first lever member


700


proximate the second end


702


thereof. A second coupling element


510


is also included, having a terminal end


511


extending in the second direction through the second side


202


of the mounting block


200


and adapted to move inwardly toward the central axis of seam-receiving groove


300


and penetrate a portion of the second channel


410


to engage a portion of the second lever member


710


proximate the first end


711


thereof. The second coupling element


510


is further positioned such that the terminal end


511


thereof axially opposes the terminal end


501


of the first coupling element


500


across the central axis of the seam-receiving groove.





FIG. 2A

is a cross-sectional view of the mounting assembly


100


taken in the second direction through line


2





2


of

FIG. 1

, wherein the seam-receiving groove


300


of mounting block


200


is positioned over a metal roof seam


600


. The longitudinal direction of the mounting block


200


corresponds to a portion of the length Ls of the metal roof seam


600


, such that a portion of the metal roof seam


600


is encompassed within the seam-receiving groove


300


in both the first and second directions. In that manner, the width, Ws, of the metal roof seam


600


is interposed in the second direction between the second sides


702


and


712


of the first and second lever members


700


and


710


respectively, and the height, Hs, (see

FIG. 1

) of the metal roof seam


600


substantially extends from the bottom surface


205


of the mounting block


200


toward the upper internal surface


303


of seam-receiving groove


300


in the first direction.




The first and second lever members


700


and


710


have lengths L


1


and L


2


respectively, extending in the longitudinal direction between the first ends


701


and


711


and the second ends


702


and


712


thereof. The first and second lever members


700


and


710


also have widths W


1


and W


2


, respectively, extending in the second direction from the first sides


703


and


713


to the second sides


704


and


714


thereof. The lengths L


1


and L


2


of each lever member


700


and


710


are greater than three times the dimension of the respective widths W


1


and W


2


, such that the lever members


700


and


710


will properly perform to produce the desired mechanical advantage described below.




The second side


704


of the first lever member


700


includes a protrusion


707


and recess


708


, and the second side


714


of the second lever member


710


includes a recess


717


and a protrusion


718


, such that the recesses


708


and


717


and the protrusions


707


and


718


correspond in axial opposition across a distance in the second direction, and such that the metal roof seam


600


housed within seam-receiving groove


300


is interposed therebetween. The protrusions


707


and


718


, and recesses


708


and


717


can be formed in a variety of ways. For example, the structures can be incorporated into the mold design such that a cast lever includes one or both in the post-casting state. Another formation method involves machining a pre-formed lever such that the width thereof is reduced to provide the desired recess, protrusion, or both. This formation concept is generally applicable to the lever members included in other embodiments of the present invention as well.





FIG. 2B

is a cross-sectional view of another embodiment of the present invention, including a corrosion-resistant, non-metallic coating


900


on each of the second sides


704


and


714


of the lever members


700


and


710


. The corrosion-resistant, non-metallic coating


900


provides a barrier against galvanic reactions between the metal roof seam, which is typically copper, and the metal mounting assembly, which is preferably aluminum. That is, when the first and second coupling elements


500


and


510


are activated to force the first and second lever members


700


and


710


out of the first and second channels


400


and


410


, respectively, the metal roof seam within the seam-receiving groove


300


is gripped by the coated second sides


704


and


714


of the lever members


700


and


710


. In that way, the value of the increased pressure distribution and structural protection facilitated by the lever-action gripping mechanism is not inhibited by galvanic reactions usually known to occur at the coupling point between a metal roof seam and prior art mounting assemblies.





FIG. 3

is a cross-sectional view of the mounting assembly


100


taken in the second direction through line


2





2


in

FIG.1

, shown after coupling elements


500


and


510


engage lever members


700


and


710


to grip the metal roof seamy


600


. When the coupling elements


500


and


510


are actuated, the terminal ends


501


and


511


thereof contact the first sides


703


and


713


of the first and second lever members


700


and


710


, respectively, within the respective first and second channels


400


and


410


. The second end


702


of the first lever member


700


, the first end


711


of the second lever member


710


, and portions of the respective lengths L


1


and L


2


of the first and second lever members


700


and


710


, translocate from their original positions within the respective first and second channels


400


and


410


to positions within seam-receiving groove


300


. The portion of the metal seam


600


sandwiched between the second sides


704


and


714


of lever members


700


and


710


within seam-receiving groove


300


is deformed into two S-shaped gripping areas substantially between the opposing protrusions and recesses. In this manner, the mounting assembly


100


is joined to the metal roof seam


600


by the lever members


700


and


710


such that relative longitudinal motion between the mounting assembly and the metal roof seam is prevented. The effective deformation along the length L


s


, of the metal roof seam


600


within the seam-receiving groove


300


, together with the S-shaped gripping areas, prevents unwanted axial movement of the mounting block


200


as seated on the metal seam


600


.




The lever feature of the present invention, as described for the previous embodiments as well as those that follow, offers many benefits over prior art snow guard mounting assembly attachment means. Primarily, the mechanical advantage provided by the lever member increases the amount of deformation force that can be applied on the metal roof seam without directly subjecting the seam to harmful contact with the coupling element. That is, when the coupling element contacts the lever member near the end farthest from the fulcrum-like pivot member, force is transferred from the coupling element to the lever member along the length of the lever member, rather than at a concentrated contact point. In that manner, the metal roof seam experiences a greater amount of force distributed over a greater area than the force that would be experienced with using lever-less attachment means.




The mechanical advantage is increased when the protrusions on the second side of the lever are positioned proximate the pivot member. Since the threshold amount of mechanical pressure needed to deform the metal seam remains relatively constant, using the mechanical advantage afforded by a lever member reduces the actual amount of force that must be applied by a coupling element to overcome that threshold. Further, if the force applied by the coupling elements is increased, the resultant force will be further magnified over the distance of the lever and increase the effective deformation of the metal seam.




In addition to providing greater gripping efficiency without increasing the force actually applied by the coupling elements, the lever elements, particularly the protruding portions thereof, press onto, rather than rotate into, the surface of the metal seam to effectuate the desired gripping deformation. This pressing action is less harmful to the surface integrity of the seam, and the amount of force actually applied by a lever member in this manner is much greater than that which would ordinarily be tolerated from a coupling element in direct contact with the seam before causing harm to the surface thereof.





FIG. 4A

shows a cross-sectional view of the mounting assembly of another embodiment of the present invention positioned about a metal roof seam before the coupling elements engage the lever members to grip the metal roof seam. The embodiment shown herein incorporates some elements of the embodiment shown in

FIG. 3

as described above, and further includes a third channel portion


420


formed in the first internal side


301


of seam-receiving groove


300


and spaced from the first channel


400


in the longitudinal direction, and a fourth channel portion


430


formed in the second internal side


302


of seam-receiving groove


300


and spaced from the second channel


410


in the longitudinal direction. As shown, the third channel


420


substantially axially opposes the fourth channel


430


over a distance in the second direction across the central axis of the seam-receiving groove. Because there are four channels rather than two, each channel extends a length in the longitudinal direction of the seam-receiving groove that is not substantially equal to the length of the seam-receiving groove itself. Although the channels are shown having approximately equal dimensions, it should also be noted that the sizes of the channels can vary with respect to each other without departing from the spirit of the present invention. Additionally, the length of the channels is mainly critical in that each channel must be long enough to house a lever member having a sufficient length to provide the aforementioned mechanical advantage.




A third lever member


720


is disposed within the third channel


420


, having a first end


721


and an opposed second end


722


defining a length, L


3


, extending therebetween in the longitudinal direction. The third lever member


720


also includes a first side


723


and an opposed second side


724


defining a width, W


3


, extending therebetween in a second direction substantially perpendicular to the first direction and the longitudinal direction, and the second side


724


is adapted to contact a metal roof seam. The second side


724


of the third lever member


720


is provided with a recess


727


proximate the first end


721


thereof, and a protrusion


728


proximate the second end


722


thereof.




A fourth lever member


730


is likewise disposed within the fourth channel


430


, having a first end


731


and an opposed second end


732


defining a length, L


4


, extending therebetween in the longitudinal direction. The fourth lever member


730


further includes a first side


733


and an opposed second side


734


defining a width, W


4


, extending therebetween in a second direction substantially perpendicular to the first direction and the longitudinal direction, and the second side


734


is adapted to contact a metal roof seam. The second side


734


of the fourth lever member


730


is provided with a protrusion


737


proximate the first end


731


thereof, and a recess


738


proximate the second end


732


thereof.




A third pivot member


820


passes through the bottom surface


205


of mounting block


200


in the first direction proximate the first side


201


thereof, and spaced a distance from the first pivot member


800


in the longitudinal direction of the mounting block


200


. The third pivot member


820


penetrates the third channel


420


to contact and pivotally secure the third lever member


720


proximate the second end


722


thereof, and proximate the second end


422


of the third channel


420


. In that manner, the first end


721


of the third lever member


720


, and a portion of the length L


3


thereof, are freely translocatable from a position within the third channel


420


to a position within the seam-receiving groove


300


along the second direction toward the central axis thereof. A fourth pivot member


830


passes through the bottom surface


205


of mounting block


200


in the first direction proximate the second side


202


thereof, and spaced a distance from the second pivot member


810


in the longitudinal direction of the mounting block


200


. The fourth pivot member


830


penetrates the fourth channel


430


to contact and pivotally secure the fourth lever member


730


proximate the first end


731


thereof, and proximate the first end


431


of the fourth channel


430


. In that manner, the second end


732


of the fourth lever member


730


, and a portion of the length L


4


thereof, are freely translocatable from a position within the fourth channel


430


to a position within seam-receiving groove


300


along the second direction toward the central axis thereof.





FIG. 4A

further shows a third coupling element


520


having a terminal end


521


extending in the second direction through a first side


201


of the mounting block


200


and adapted to move inwardly toward the central axis of seam-receiving groove


300


to penetrate a portion of the third channel


420


channel and engage a portion of the third lever member


720


proximate the first end


721


thereof. A fourth coupling element


530


is also included, having a terminal end


531


extending in the second direction through the second side


202


of the mounting block


200


and adapted to move inwardly toward the central axis of seam-receiving groove


300


to penetrate a portion of the fourth channel


430


and engage a portion of the fourth lever member


730


proximate the second end


732


thereof.




The two opposing pairs of lever members contact and deform the metal roof seam over four substantially S-shaped gripping areas, and thusly hold the mounting assembly firmly thereto with an amount of force that could not heretofore be realized using a standard screw coupling member without damaging the metal seam surface. That is, the metal roof seam is deformed in a double-S-shapes by the first and second lever members


700


and


710


, particularly at the protrusions


707


and


718


and the recesses


708


and


717


, where the metal roof seam is deformed by pressing force from the protrusions into the recesses. A similar double S-shape deformation occurs with the third and fourth lever members


720


and


730


, particularly at the protrusions


737


and


728


and the recesses


727


and


738


, where the metal roof seam is deformed by pressing force from the protrusions into the recesses. The positions of the pressing protrusions promotes the mechanical advantage of the lever members, and the resultant force applied on the metal roof seam is effectively increased without being limited to the point of contact between the protrusion and the metal roof seam. Further, the metal roof seam is effectively distorted in the longitudinal direction along a portion of the length, L


s


, interposed between the S-shaped gripping areas, further preventing unwanted axial movement within the seam-receiving groove.





FIG. 4B

is a cross-sectional view of another embodiment of the present invention. The main difference between this embodiment and the embodiment of

FIG. 4A

is that the lever members are each provided with one of a recess or a protrusion, rather than one of a recess and a protrusion. The first and third channels


400


and


420


, formed in the first internal side


301


of the seam-receiving groove


300


, oppose the second and fourth channels


410


and


430


formed in the second internal side


302


of the seam-receiving groove


300


across the central axis of the seam-receiving groove


300


and in the second direction. Lever members


700


,


710


,


720


and


730


are disposed within channels


400


,


410


,


420


and


430


, respectively. Pivot members


800


and


830


are positioned proximate the first ends


701


and


731


of the first and fourth lever members


700


and


730


, and pivot members


810


and


820


are positioned proximate the second ends


712


and


722


of the second and third lever members


710


and


720


. Coupling elements


510


and


520


are positioned proximate the first ends


711


and


721


of the second and third lever members


710


and


720


, while the coupling elements


500


and


530


are positioned proximate the second ends


702


and


712


of the first and fourth lever members


700


and


730


. The second side


704


of the first lever member


700


includes a protrusion


707


proximate the first end


701


thereof, and the second side


714


of the second lever member includes a corresponding recess


717


proximate the first end


711


thereof. The second side


724


of the third lever member


720


includes a corresponding recess


727


proximate the first end


721


thereof, and the second side


734


of the fourth lever member


730


includes a protrusion


737


proximate the first end


731


thereof.





FIG. 4C

represents another modified embodiment of the present invention, wherein each of the first ends


701


-


731


of the four lever members


700


-


730


are secured by pivot members


800


-


830


, and each of the second ends


702


-


732


and a portion of the lengths L


1


-L


4


of the four lever members are freely translocatable from positions within the respective channels


400


-


430


to positions within the seam-receiving groove


300


. The lever action achieved in this embodiment is not identical to that of the embodiment in

FIG. 4B

, however, since the opposing lever pairs are pivotally secured at ends which axially oppose each other across the central axis of the seam-receiving groove, rather than being pivotally secured at opposite and offset ends of the opposing levers.





FIG. 5A

is a cross-sectional view of another embodiment of the mounting assembly


100


of the present invention, incorporating some elements of embodiment shown in

FIG. 1

, and further including a third channel portion


420


formed in the first internal side


301


of the seam-receiving groove


300


extending in the longitudinal direction from a first end


421


thereof to an opposed second end


422


thereof, and longitudinally spaced apart from the first channel


400


. A third lever member


720


disposed within the third channel


420


includes a first end


721


and an opposed second end


722


defining a length, L


3


, extending therebetween in the longitudinal direction. The third lever member


720


also includes a first side


723


and an opposed second side


724


defining a width, W


3


, extending therebetween in a second direction substantially perpendicular to the first direction and the longitudinal direction, and the second side is adapted to contact a metal roof seam. Preferably, L


3


is greater than or equal to 3W


3


.

FIG. 5A

also shows a third pivot member


820


pivotally securing the first end


721


of the third lever member


720


such that second end


722


thereof and a portion of the length L


3


thereof are freely translocatable from a position within the third channel


420


to a position within the seam-receiving groove


300


along the second direction toward the central axis thereof.





FIG. 5A

further shows a third coupling element


520


having a terminal end


521


extending through the first side


201


of the mounting block and adapted to move inwardly toward the central axis of the seam-receiving groove and penetrate the third channel portion


420


and engage a portion of the third lever member


720


proximate second end


722


thereof. It should be noted that the third coupling element


520


is preferably positioned proximate the end of the third lever member


720


opposing the pivotally secured end thereof for the alternate version described in the preceding paragraph, as well as for similar alternate embodiments.




The second side


704


of the first lever member is provided with a protrusion


707


proximate the first end


701


thereof, and a recess


708


proximate the second end


702


thereof. The second side


714


of the second lever member


710


includes a corresponding recess


717


proximate the first end


711


thereof, and a corresponding protrusion


718


proximate the second end


712


thereof. The second side


724


of the third lever member


720


includes a protrusion


728


proximate the first end


721


thereof, and the second internal side


302


of the seam-receiving groove


300


includes a corresponding


310


substantially axially opposed form the protrusion


728


across the central axis of the seam-receiving groove. The above embodiment further includes a first coupling element


500


proximate the second end


702


of the first lever member


700


, a second coupling element


510


proximate the first end


711


of the second lever member


710


, and a third coupling element


520


proximate the second end


722


of the third lever member


720


. When the three coupling-elements are activated, the levers translocate from their initial positions within the respective channels to positions within the seam-receiving groove, and the metal roof seam interposed between the levers is deformed over three S-shaped areas, particularly defined by the respective protrusions and recesses on the second sides of the levers and the second internal side of the seam-receiving groove.




Although it is not shown in this example, it should be noted that the third pivot member


823


could be alternately and effectively positioned proximate the second end


722


of the third lever member


720


such that the first end


721


thereof is freely translocatable from a position within the third channel portion


420


to a position within the seam-receiving groove .


300


. It should be noted that the first lever member


700


could be alternately secured at the second end


702


thereof by pivot member


800


, and similarly, the second lever member


710


could be alternately secured at the first end


711


thereof by pivot member


810


. Although one of the above described embodiments is preferred, each of the first and second lever members


700


and


710


could also be pivotally secured at the respective first ends


701


and


711


thereof, and the third lever member


720


could be secured proximate the second end


722


thereof by the third pivot member


820


.





FIG. 5B

is a cross-sectional view of another embodiment of the present invention, similar to the embodiment shown in

FIG. 5A

, but differing in that the second lever member


710


is pivotally secured proximate the first end


711


thereof such that the second end


712


thereof, and a portion of the length L


2


thereof, are freely translocatable from a position within the second channel


410


to a position within the seam-receiving groove


300


. The third lever member


720


is pivotally secured proximate the second end


722


thereof, such that the first end


721


thereof, and a portion of the length L


3


thereof, are freely translocatable from a position within the third channel


420


to a position within the seam-receiving groove


300


. The second coupling element


510


is positioned proximate the second end


712


of the second lever member


710


, and the third coupling element


520


is positioned proximate the first end


721


of the third lever member


720


. Another important difference is that the second side


704


of the first lever member


700


includes a protrusion


707


proximate the first end


701


thereof, and the second side


714


of the second lever member


710


includes a corresponding recess


717


proximate the first end


711


thereof. A metal seam will be deformed by this configuration over two S-shaped regions, particularly defined by the protrusion


707


and the recess


717


, and the protrusion


728


and the corresponding recess


310


on the second internal side


302


of the seam-receiving groove


300


.





FIG. 6A

is a cross-sectional view of yet another embodiment of the present invention. A first lever member


700


is disposed within a first channel


400


proximate the first side


201


of the mounting block


200


, and proximate the first end


240


thereof. A second lever member


720


is disposed within a second channel


420


proximate the first side


201


of the mounting block


200


, and proximate the rear end


250


thereof. The second sides


704


and


724


of the levers


700


and


720


include protrusions


707


and


728


, and the axially opposed second internal side


302


of the seam-receiving groove


300


respectively includes opposing and corresponding protrusions


312


and


313


and recesses


310


and


311


.




The protrusions and recesses in the second internal side of the seam-receiving groove can be easily machined to provide the desired structure at the desired position within the seam-receiving groove. The machining can be performed contemporaneously with the formation of the seam-receiving groove, or in a post-formation manner. It is also possible to cast the mounting block including the seam-receiving groove having a variety of internal structures, such as channels, protrusions and recesses, however this calls for a complex mold, which partially accounts for the preferential nature of post-cast machining to form the desired structures.




The first lever


700


is pivotally secured by a pivot member


800


proximate the first end


701


thereof, and a coupling element


500


is positioned proximate the second end


702


thereof. The second lever


720


is pivotally secured by a pivot member


820


proximate the first end


721


thereof, and a coupling element


520


is positioned proximate the second end


722


thereof. An elongated double-S grip on the metal roof seam interposed between the levers and the second side of the seam-receiving groove is achieved when the coupling elements are activated, which effectively holds the mounting assembly in a desired stationary position relative to the metal roof seam.





FIG. 6B

is another embodiment of the present invention, differing from the embodiment shown in

FIG. 6A

in that the second lever member


720


is pivotally secured proximate the second end


722


thereof. The protrusion


728


is positioned proximate the second end


722


of the second lever member


720


, and the recess


727


is positioned proximate the first end


721


thereof. Accordingly, the recess


311


and the protrusion


313


are correspondingly positioned with respect to the second lever member


720


in axial opposition across the central axis of the seam-receiving groove


300


. The second coupling element


520


is proximate the first end


721


of the second lever member


720


, such that, upon activation, the second coupling element forces the first end


721


of the second lever member


720


from a position in the second channel


420


to a position within the seam-receiving groove


300


.




The configuration shown in

FIG. 6B

facilitates a double S-shaped grip on the metal roof seam which is different than that shown in

FIG. 6A

due to the relative displacement of the recess


311


and the protrusion


313


on the second internal side


302


of the seam-receiving groove


300


. The effect, however, is similar in that unwanted longitudinal and axial movement between the mounting assembly and the metal seam is thusly prevented without damaging the surface integrity of the deformed metal roof seam.





FIG. 7A

is a cross-sectional view of another embodiment of the present invention. As shown, the first lever member


700


positioned within a first channel


400


formed in the first internal side


301


of the seam-receiving groove


300


is pivotally secured by a pivot member


800


proximate the first end


701


of the first lever member


700


, such that the second end


702


thereof is freely translocatable from a position within the first channel portion


400


to a position within the seam-receiving groove


300


. The second lever member


720


positioned within a second channel


420


formed in the first internal side


301


of the seam-receiving groove


300


is pivotally secured by a pivot member


820


proximate the second end


722


of the second lever member


720


, such that the first end


721


thereof is freely translocatable from a position within the second channel


420


to a position within the seam-receiving groove


300


.




The second internal side


302


of seam-receiving groove


300


is provided with a first recess


310


proximate the front end


240


of mounting block


200


and spaced a distance therefrom over a distance in the longitudinal direction, and opposing a portion of the first channel


400


. In that manner, the first recess


310


substantially is aligned with a portion of the first lever member


700


across a distance in the second direction. Preferably, the first recess


310


is aligned with an opposing protrusion


707


on the second side


704


of the first lever member


700


proximate the first end


701


thereof.




The second internal side


302


of seam-receiving groove


300


is further provided with a second recess


311


spaced from the first recess


310


over a distance in the longitudinal direction, such that the second recess


311


is interposed between the first recess


310


and the back end


250


of the mounting block


200


. The second recess


311


opposes a portion of the second channel portion


420


such that the second recess


311


is substantially aligned with a portion of the second lever member


720


across a distance in the second direction. Preferably, the second recess


311


is aligned with an opposing protrusion


728


on the second side


724


of the second lever member


720


proximate the second end


722


thereof.




It should be noted that either of the first and second ends of either lever member can be pivotally secured, and the protrusions on the second sides of the levers should optimally be positioned proximate the pivotally secured ends thereof to best utilize the mechanical advantage afforded by the lever configuration. Accordingly, the recesses


310


and


311


on the second internal side of the seam-receiving groove should be positioned to correspond with the opposing protrusions. An example of an embodiment of the present invention thusly modified is shown in FIG.


7


B.




While the present invention has been particularly shown and described with reference to the preferred mode as illustrated in the drawings, it will be understood by one skilled in the art that various changes may be effected therein without departing from the spirit and the scope of the invention as defined by the claims.



Claims
  • 1. A snow guard assembly adapted to be attached to a metal roof seam by a mounting assembly, said mounting assembly comprising:a mounting block having a seam-receiving groove formed in a bottom surface thereof, said seam-receiving groove being partially defined by a first internal side, an opposed second internal side, and an upper internal side interposed therebetween, said upper internal side being spaced apart from said bottom surface of said mounting block in a first direction, said seam-receiving groove extending longitudinally from a front end of said mounting block to a back end thereof in a longitudinal direction of said mounting block substantially perpendicular to said first direction; a first channel formed in said first internal side of said seam-receiving groove and extending in said longitudinal direction from a first end thereof to an opposed second end thereof; a lever member disposed within said channel and having a first end and an opposed second end defining a length, L, extending therebetween in said longitudinal direction, and a first side and an opposed second side defining a width, W, extending therebetween in a second direction substantially perpendicular to said first direction and said longitudinal direction wherein said second side is adapted to contact a metal roof seam and L is greater than or equal to 3 W, wherein said lever member comprises at least one of a protrusion on said second side thereof proximate one of said first and said second ends thereof, and a recess on said second side thereof proximate the other end of said lever member; a pivot member for pivotally securing one of said first end and said second end of said lever member proximate one of said first end and said second end of said channel such that the other end of said lever member is freely translocatable from a position wit said channel to a position within said seam-receiving groove along said second direction toward a central axis of said seam-receiving groove; and a coupling element having a terminal end extending through a first side of said mounting block and adapted to move inwardly toward said central axis of said seam-receiving groove and penetrate said channel and engage a portion of said lever member proximate the other end thereof.
  • 2. The snow guard assembly of claim 1, wherein said second internal side of said seam-receiving groove comprises a recess substantially axially aligned with said protrusion of said lever member across said central axis of said seam-receiving groove therefrom.
  • 3. The snow guard assembly of claim 1, wherein said second internal side of said seam-receiving groove comprises a protrusion substantially axially aligned with said recess of said lever member across said central axis of said seam-receiving groove.
  • 4. The snow guard assembly of claim 1, wherein at least said second side of said lever member is coated with a corrosion-resistant, non-metallic material.
  • 5. The snow guard assembly of claim 4, wherein said corrosion-resistant, non-metallic material comprises at least one material selected from the group consisting of urethane, epoxy, plastic and aluminum oxide.
  • 6. The snow guard assembly of claim 1, wherein said lever member is pivotally secured proximate said second end thereof such that said first end of said lever member is freely translocatable from a position within said channel to a position within said seam-receiving groove.
  • 7. The snow guard assembly of claim 1, wherein said lever member is pivotally secured proximate said first end thereof such that said second end of said lever member is freely translocatable from a position within said channel to a position within said seam-receiving groove.
  • 8. A snow guard assembly adapted to be attached to a metal roof seam by a mounting assembly, said mounting assembly comprising:a mounting block having a seam-receiving groove formed in a bottom surface thereof, said seam-receiving groove being partially defined by a first internal side, an opposed second internal side, and an upper internal side interposed therebetween, said upper internal side being spaced apart from said bottom surface of said mounting block in a first direction, said seam-receiving groove extending longitudinally from a front end of said mounting block to a back end thereof in a longitudinal direction of said mounting block substantially perpendicular to said first direction; a first channel formed in said first internal side of said seam-receiving groove and extending in said longitudinal direction from a first end thereof to an opposed second end thereof; a second channel formed in said second internal side of said seam-receiving groove and extending in said longitudinal direction from a first end thereof to an opposed second end thereof; a first lever member disposed within said first channel and having a first end and an opposed second end defining a length, L1, extending therebetween in said longitudinal direction, and a first side and an opposed second side defining a width, W1, extending therebetween in a second direction substantially perpendicular to said first direction and said longitudinal direction, wherein said second side is adapted to contact a metal roof seam; a second lever member disposed within said second channel and having a first end and an opposed second end defining a length, L2, extending therebetween in said longitudinal direction, and a first side and an opposed second side defining a width, W2, extending therebetween in a second direction substantially perpendicular to said first direction and said longitudinal direction, wherein said second side is adapted to contact a metal roof seam; a first pivot member for pivotally securing one of said first end and said second end of said first lever member proximate one of said first end and said second end of said first channel such that the other end of said first lever member is freely translocatable from a position within said first channel to a position within said seam-receiving groove along said second direction toward a central axis of said seam-receiving groove; a second pivot member for pivotally securing one of said first and said second ends of said second lever member proximate one of said first and said second ends of said second channel such that the other end thereof is freely translocatable from a position within said second channel to a position within said seam-receiving groove along said second direction toward a central axis of said seam-receiving groove; a first coupling element having a terminal end extending through a first side of said mounting block and adapted to move inwardly toward said central axis of said seam-receiving groove and penetrate said first channel and engage a portion of said first lever member proximate the other end thereof; and a second coupling element having a terminal end extending through a second side of said mounting block and adapted to move inwardly toward said central axis of said seam-receiving groove and penetrate said second channel and engage a portion of said second lever member proximate the other end thereof.
  • 9. The snow guard assembly of claim 8, wherein said first lever member comprises at least one of a protrusion proximate one of said first end and said second end thereof and a recess substantially proximate the other end thereof.
  • 10. The snow guard assembly of claim 9, wherein said second lever member comprises at least one of a respective complimentary protrusion and a respective complimentary recess.
  • 11. The snow guard assembly of claim 8, wherein said first pivot member is positioned proximate said first end of said first lever member such that said second end thereof is freely translocatable from a position within said second channel to a position within said seam-receiving groove in said second direction toward said central axis thereof.
  • 12. The snow guard assembly of claim 8, wherein said first pivot member is positioned proximate said second end of said second lever member such that said first end thereof is freely translocatable from a position within said second channel to a position within said seam-receiving groove in said second direction toward said central axis thereof.
  • 13. The snow guard assembly of claim 8, wherein said second pivot member is positioned proximate said first end of said second lever member such that said second end thereof is freely translocatable from a position within said second channel to a position within said seam-receiving groove in said second direction toward said central axis thereof.
  • 14. The snow guard assembly of claim 8, wherein said second pivot member is positioned proximate said second end of said second lever member such that said first end thereof is freely translocatable from a position within said second channel to a position within said seam-receiving groove in said second direction toward said central axis thereof.
  • 15. The snow guard assembly of claim 8, wherein L1 is greater than or equal to 3W1, and Lo is greater than or equal to 3 W2.
  • 16. The snow guard assembly of claim 8, wherein said first channel opposes said second channel in substantial alignment therewith in said second direction across said central axis of said seam-receiving groove.
  • 17. The snow guard assembly of claim 8, wherein said first channel is axially offset from said second channel along said seam-receiving groove in said longitudinal direction.
  • 18. The snow guard assembly of claim 8, further comprising a third channel formed in one of said first and second internal sides of said seam-receiving groove extending in said longitudinal direction from a first end thereof to an opposed second end thereof;a third lever member disposed within said third channel and having a first end and an opposed second end defining a length, L3, extending therebetween in said longitudinal direction, and a first side and an opposed second side defining a width, W3, extending therebetween in a second direction substantially perpendicular to said first direction and said longitudinal direction, wherein said second side is adapted to contact a metal roof seam; a third pivot member for pivotally securing one of said first and second ends of said third lever member proximate one of said fist and second ends thereof such that the other end thereof is freely translocatable from a position within said third channel to a position within said seam-receiving groove along said second direction toward a central axis of said seam-receiving groove, and a third coupling element having a terminal end extending through a corresponding side of said mounting block and adapted to move inwardly toward said central axis of said seam-receiving groove and penetrate said third channel and engage a portion of said third lever member proximate the other end thereof.
  • 19. The snow guard assembly of claim 18, further comprising a fourth channel formed in the other one of said first and second internal sides of said seam-receiving groove extending in said longitudinal direction from a first end thereof to an opposed second end thereof;a fourth lever member disposed within said fourth channel and having a first end and an opposed second end defining a length, L4, extending therebetween in said longitudinal direction, and a first side and an opposed second side defining a width, W4, extending therebetween in a second direction substantially perpendicular to said first direction and said longitudinal direction, wherein said second side is adapted to contact a metal roof seam; a fourth pivot member for pivotally securing one of said first and second ends of said fourth lever member proximate one of said fist and second ends thereof such that the other end thereof is freely translocatable from a position within said fourth channel to a position within said seam-receiving groove along said second direction toward a central axis of said seam-receiving groove; and a fourth coupling element having a terminal end extending through a corresponding side of said mounting block and adapted to move inwardly toward said central axis of said seam-receiving groove and penetrate said fourth channel and engage a portion of said fourth lever member proximate the other end thereof.
  • 20. The snow guard assembly of claim 19, wherein L3 is greater than or equal to 3 W3, and L4 is greater 3 W4.
  • 21. The snow guard assembly of claim 19, wherein at least said second side of at least one of said third and said fourth lever members is coated with a corrosion resistant material.
  • 22. The snow guard assembly of claim 21, wherein said corrosion-resistant, non-metallic material comprises at least one material selected from the group consisting of urethane, epoxy, plastic and aluminum oxide.
  • 23. The snow guard assembly of claim 8, wherein at least said second side of at least one of said first and said second lever members is coated with a corrosion resistant material.
  • 24. A snow guard system adapted to be attached to a metal roof seam by a mounting assembly, said mounting assembly comprising:a mounting block having a seam-receiving groove formed in a bottom surface thereof, said seam-receiving groove being partially defined by a first internal side, an opposed second internal side, and an upper internal side interposed therebetween, said upper internal side being spaced apart from said bottom surface of said mounting block in a first direction, said seam-receiving groove extending longitudinally from a front end of said mounting block to a back end thereof in a longitudinal direction of said mounting block substantially perpendicular to said first direction; a first channel formed in said first internal side of said seam-receiving groove and extending in said longitudinal direction tom a first end thereof to an opposed second end thereof; another channel formed in said first internal side of said seam-receiving groove longitudinally spaced apart from said first channel and extending in said longitudinal direction from a first end thereof to an opposed second end thereof; a lever member disposed within said channel and having a first end and an opposed second end defining a length, L, extending therebetween in said longitudinal direction, and a first side and an opposed second side defining a width, W, extending therebetween in a second direction substantially perpendicular to said first direction and said longitudinal direction, wherein said second side is adapted to contact a metal roof seam and L is greater than or equal to 3 W; another lever member disposed within said another channel and having a first end and an opposed second end defining a length, LA, extending therebetween in said longitudinal direction, and a first side and an opposed second side defining a width, WA, extending therebetween in a second direction substantially perpendicular to said first direction and said longitudinal direction, wherein said second side is adapted to contact a metal roof seam and LA is greater than or equal to 3 WA; a pivot member for pivotally securing one of said first end and said second end of said lever member proximate one of said first end and said second end of said channel such that the other end of said lever member is freely translocatable from a position within said channel to a position within said seam-receiving groove along said second direction toward a central axis of said seam-receiving groove; another pivot member for pivotally securing one of said first end and said second end of said another lever member such that other end hereof is freely translocatable from a position within said another channel to a position within said seam-receiving groove along said second direction toward a central axis of said seam-receiving groove; a coupling element having a terminal end extending through a first side of said mounting block and adapted to move inwardly toward said central axis of said seam-receiving groove and penetrate said channel and engage a portion of said lever member proximate the. other end thereof; and another coupling element having a animal end extending through a first side of said mounting block and adapted to move inwardly toward said central axis of said seam-receiving groove and penetrate said another channel and engage a portion of said another lever member proximate the other end thereof.
  • 25. The snow guard assembly of claim 24, further comprising a first recess formed in said second internal side of said seam-receiving groove substantially opposing the pivotally secured end of said lever member in substantial alignment in said second direction across said central axis of said seam-receiving groove, and a second recess formed in said second internal side of said seam-receiving groove spaced a distance from said first recess in said longitudinal direction and substantially opposing the pivotally secured end of said another lever member in substantial alignment in said second direction across said central axis of said seam-receiving groove.
  • 26. The snow guard assembly of claim 24, wherein said another member is pivotally secured proximate said second end thereof such that said first end of said another lever member is freely translocatable from a position within said another channel to a position within said seam-receiving groove.
  • 27. The snow guard assembly of claim 24, wherein said another lever member is pivotally secured proximate said second end thereof such that said first end of said another lever member is freely translocatable from a position within said another channel to a position within said seam-receiving groove.
US Referenced Citations (4)
Number Name Date Kind
42992 Howe May 1864 A
5613328 Alley Mar 1997 A
5732513 Alley Mar 1998 A
6256934 Alley Jul 2001 B1
Non-Patent Literature Citations (2)
Entry
U.S. patent application Ser. No. 09/397,938, Alley, filed Sep. 17, 1999.
U.S. patent application Ser. No. 09/933,221, Alley, filed Aug. 20, 2001.