Information
-
Patent Grant
-
6256934
-
Patent Number
6,256,934
-
Date Filed
Wednesday, June 30, 199925 years ago
-
Date Issued
Tuesday, July 10, 200123 years ago
-
Inventors
-
-
Examiners
- Stephan; Beth A.
- Dorsey; Dennis L.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 052 24
- 052 25
- 052 26
- 411 432
- 411 97
-
International Classifications
-
Abstract
A mounting assembly is provided for puncture-free attachment of a snow guard system to a roof seam. The assembly comprises a mounting block, at least one clamping pad, and an actuation member. Once actuated, the clamping pad prevents relative movement between the mounting block and the seam. At least one clamping pad positioned adjacent a groove located in the base of the mounting block. The clamping pad includes a first side having at least one primary contact surface outwardly protruding a first distance from the first side. The clamping pad also includes at least one secondary non-spherical contact surface protruding a second distance from the first side. In the preferred embodiment, the second distance is less than the first distance thereby making the primary contact surface(s) the first to engage the seam upon actuation of the pad. Preferably, the clamping pad includes a second side having at least one protrusion for engagement with a first end of the actuation member. Prior to actuation of the clamping pad, this second side is initially received within the groove. When actuated the actuation member is moves the clamping pad toward the seam to cause at least the primary contact surface to engage the seam, thereby preventing relative movement between the mounting block and the seam. According to the second embodiment a plurality of clamping pads are utilized. These clamping pads are preferably located on opposite sides of the groove and more preferably offset from one another such that the respective contact surfaces of each pad alternately engage the seam.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to a snow guard system capable of being attached to a roof, which is used to prevent snow from sliding off the roof, and more particularly to an improved clamping means for securing such snow guard systems to a roof seam.
2. Related Art
Sliding snow and/or ice from roofs can be hazardous to people, the surrounding landscape, property, and building components. The problem of sliding snow or ice is particularly prevalent in connection with raised seam metal roofs, where there is relatively little friction between the roof and the snow or ice.
As shown in
FIG. 1
, conventional snow guard systems
200
have long been used for controlling movement of snow and ice across selected areas of roofs by preventing sliding of snow and ice down the pitch of the roof. Recently, these snow guard systems have increased in popularity, and currently several snow guard mounting systems serve to hold snowloads on roofs. For example, one such snow guard system is discussed in Applicants pending application Ser. No. 09/280,635, entitled “SNOW GUARD SYSTEM HAVING A FLAG TYPE ATTACHMENT,” which is incorporated herein by reference in its entirety.
Since the advent of snow guard systems, inventors have adopted a number of means for securing the snow guards to a roof. For example, see U.S. Pat. No.3,8880,405. With the advent of raised seam metal roofs, it has become particularly problematic to attach conventional snow guards thereto. A typical metal roof comprises a plurality of metal roofing panels that are laid side by side to cover the width of a roof section. Each panel usually includes substantially perpendicular edges running along both the left and right sides thereof. The roofing panels are located such that their substantially perpendicular edges are abutting, thereby forming a seam therebetween. The substantially perpendicular edges of the abutting panels are each typically crimped together and/or bent downwardly over each other to form a joint. The joint seals the adjoining panels, thereby preventing fluid communication to the roofing substructure below the roofing panels, as well as to the area between each roofing panel. Various metal roof installers have devised unique patterns for the joints, and as a result a wide variety of joints exist.
As shown in
FIG. 1B
, in snow guard assemblies used on seamed metal roofs, the assembly is typically attached to the roof seam using a mounting block
18
secured by an attachment means. For instance, one possible attachment method is via screws or bolts.
However, both screws and bolts require puncturing the roofing seam
12
to hold the assembly in place. Once the snow guard assembly is removed, any holes created by the screws or bolts remain, thereby destroying the hermeticity of the metal roof. Moreover, such holes allow water to contact the roof substructure even while the snowguard is still attached.
To solve this problem, the Applicant had previously developed an attachment device capable of being attached to a metal roof without tearing, puncturing or otherwise destroying the hermeticity of the metal roof seam
12
. This attachment device is described in detail in Applicant's U.S. Pat. No. 5,613,328, the entirety of which is incorporated herein by reference.
According to the teachings of this patent, as shown in
FIGS. 2A and 2B
, a device was provided capable of being attached to a metal roof seam
12
. This device includes a mounting block
18
having a first side wall
52
and a second side wall
54
, a base
53
and a top
51
. A groove
24
located in the base
53
of the block
18
allows the block
18
to be located on the metal roof by placement of the groove
24
about a segment of the seam
12
. A first threaded hole
62
is located in the block between the first side wall
52
and the groove
24
. In order to attach the mounting block
18
to the seam
12
, a ball
100
and first set screw
102
is provided. The ball
100
has a substantially curved surface
101
. A first set screw
102
is translocatable within the first threaded hole
62
. This first set screw
102
has a first terminal end
104
juxtaposed with the ball
100
such that the curved surface
101
of the attached mechanism
100
and
102
is diametrical thereto and is pivotable thereabout. As shown in
FIG. 2A
, the first set screw
102
further has a second terminal end
106
drivable into the first threaded hole
62
. As shown in
FIG. 2B
, driving the first set screw
102
into the first threaded hole
62
would cause the substantially curved surface
101
of the ball
100
to engage a first portion
105
of the seam
12
of the metal roof. Consequently, rotational movement of the curved surface
101
of the ball
100
is precluded relative to the first portion
105
of the seam
12
as the ball engages the seam
12
. As a result, the first set screw
102
pivots about the curved surface
101
of the ball
100
. Moreover, further driving of the first set screw
102
causes the first engaged portion
105
of the seam
12
to be driven towards the portion of groove
24
diametric thereto, thereby forming a pocket in the first engaged portion
105
of the seam
12
. As a result, the mounting block
18
could be secured to the roof without piercing or tearing the seam
12
.
Although this method of attachment represented a vast improvement over the prior attachment methods, there is still room for improvement.
For example, in the ball and screw arrangement, the entire holding force per attachment mechanism is limited to the force which can be applied through an individual contact surface. That is, the contact area between the seam
12
and each ball
100
is limited to only a singular, independent contact surface
101
. Because such a design requires that the entire contact force be applied through a single contact surface
101
on each ball
100
, the total amount of static holding force (which is equal to the summation of the holding forces of each individual contact surface), is determined by the number of balls engaging the roof seam
12
. Since the holding force per attachment mechanism is limited to (the force transmitted through) the singular contact surface
101
, the net holding force available for holding the mounting block in place is significantly limited.
Moreover, providing only a single contact surface results in a relatively unstable connection since sliding will occur if the force of the snow load exceeds the friction of force at that singular point of contact. Thus, if too few attachment mechanisms (i.e., ball
100
and set screw
102
) are employed, the mounting block will be susceptible to separating from the seam under heavier snow loads and sliding along the seam when the force of the snowload exceeds the friction of force between the contact surface and the seam.
Thus, it would be desirable to apply a greater amount of pressure to the seam per attachment mechanism thereby eliminating the need to employ an excessive number of attachment mechanisms. It would also be desirable to distribute the contact load through a greater number of points over the length of the seam to prevent sliding. Accordingly, a need exists for an attachment mechanism that will decrease the amount of holding force applied through each contact surface, while maintaining enough pressure per attachment mechanism to hold the mounting block
18
in place when particularly heavy snowloads are applied.
SUMMARY OF THE INVENTION
It is an object of the present invention to improve upon the prior art snow guard systems desired above.
These objects are achieved by replacing the ball with a clamping pad having multiple contact surfaces. This clamping pad is advantageous in that each contact area serves to deform a roof seam thereby increasing the effective contact area between the roof seam and clamping pad. By increasing the effective contact area between the roof seam and the clamping pad the sliding resistance of the clamping pad along the seam is significantly increased. Preferably, the deformation of the roof seam is significant enough to actually cause a mechanical distortion in the linearity of the roof seam.
The use of multiple contact surfaces is also advantageous since it allows the holding force to be distributed more evenly over a greater area of the seam (and over a greater number of contact points). By distributing the contact surfaces in this manner, a greater net holding force can be applied without violating or otherwise destroying the integrity of the surface finish or the seam itself (i.e., crack the surface). That is, when multiple contact surfaces are employed the maximum holding force that can be applied through each individual contact surface (without cracking the surface) does not change, and the net holding force which can be applied by each clamping pad is equal to the sum of the holding forces that can be applied through each individual contact surface. Thus, by distributing the contact surfaces in this manner, it is possible to apply a greater net holding force to the seam per attachment mechanism.
Using multiple contact surfaces also provides improved stability of the connection, since utilizing a plurality of contact surfaces provides increased sliding resistance between the seam and the clamping pad. This is because the snowload must simultaneously exceed the friction force between the seam and each of the contact surfaces to detach the clamping pad from the seam. Thus, the holding force is more stable.
To carry out the objects described above, one embodiment of the present invention is directed to a mounting assembly for puncture-free attachment of a snow guard system to a roof seam. The assembly comprises a mounting block, at least one clamping pad, and an actuation member. Once actuated, the clamping pad prevents relative movement between the mounting block and the seam.
The mounting block has a groove formed therein for receiving the seam. In a preferred embodiment, the mounting block comprises a top surface, a bottom surface, a first sidewall and a second sidewall. The groove is preferably located in the bottom surface of the block, defined by a pair of parallel walls. In the preferred embodiment, each wall has at least one notched region formed along at least a portion of its length. The mounting block preferably includes at least one bore extending through the mounting block between the first sidewall and into the notched region. Each bore receives the actuation member which is drivable into the bore. The actuation member will be described in detail below.
At least one clamping pad is positioned adjacent the groove. The clamping pad includes a first side having at least one primary contact surface outwardly protruding a first distance from the first side. The clamping pad further includes at least one secondary non-spherical contact surface protruding a second distance from the first side. Preferably, the clamping pad also includes a second side having at least one protrusion for engagement with a first end of the actuation member. Prior to actuation of the clamping pad, this second side is initially received within the first notched region of the groove.
When actuated the actuation member moves the clamping pad toward the seam to cause at least the primary contact surface to engage the seam. This prevents relative movement between the mounting block and the seam. That is, by driving the actuation member into the bore, the first end engages the protrusion thereby causing at least a portion of the first side to engage a portion of the seam. The primary contact surface should preferably cause the roof seam to dimple, and for maximum holding power should cause a mechanical distortion to the linearity of the roof seam. The secondary contact surface may also be brought into contact with the seam when greater holding power is desired.
Additional objects, advantages, and other novel features of the invention will become apparent to those skilled in the art upon examination of the detailed description and drawings that follow.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1A
shows a prior art snow guard system for attachment to a seamed metal roof;
FIG. 1B
shows a prior art snow guard system attached to a seamed metal roof;
FIG. 2A
shows a prior art snow guard attachment mechanism prior to attachment to a roof seam;
FIG. 2B
shows the prior art snow guard attachment mechanism placed on a roof seam with the attachment mechanism engaging the seam;
FIG. 2C
shows an individual attachment mechanism;
FIG. 3A
shows a perspective view of the mounting assembly of the present invention utilizing a singular clamping pad to engage the seam;
FIG. 3B
shows a bottom view of the mounting assembly shown in
FIG. 3A
;
FIG. 3C
shows the mounting assembly of the present invention in which a plurality of clamping pads are shown for offset engagement of opposite sides of the seam;
FIG. 4A
shows a front view of the mounting assembly shown in
FIG. 3
with actuation members engaging their respective clamping pads to contact the roof seam;
FIG. 4B
shows a bottom view of the mounting assembly shown in
FIG. 4A
after the actuation member has engaged the clamping pad and forced the clamping pad into the seam;
FIG. 5
shows a perspective view of the attachment mechanism according to the present invention;
FIGS. 6A through 6D
show a top view, perspective view, side view and end view, respectively, of a first embodiment of the clamping pad;
FIGS. 7A through 7D
show a top view, perspective view, side view and end view, respectively, of a second embodiment of the clamping pad;
FIGS. 8A through 8D
show a top view, perspective view, side view and end view, respectively, of a third embodiment of the clamping pad;
FIGS. 9A through 9D
show a top view, perspective view, side view and end view, respectively, of a fourth embodiment of the clamping pad;
FIGS. 10A through 10D
show a top view, perspective view, side view and end view, respectively, of a fifth embodiment of the clamping pad;
FIGS. 11A through 11D
show a top view, perspective view, side view and end view, respectively, of a sixth embodiment of the clamping pad;
FIGS. 12A through 12D
show a top view, perspective view, side view and end view, respectively, of a seventh embodiment of the clamping pad;
FIGS. 13A through 13D
show a top view, perspective view, side view and end view, respectively, of an eighth embodiment of the clamping pad;
FIGS. 14A through 14D
show a top view, perspective view, side view and end view, respectively, of a ninth embodiment of the clamping pad;
FIGS. 15A through 15D
show a top view, perspective view, side view and end view, respectively, of a tenth embodiment of the clamping pad;
FIGS. 16A through 16D
show a top view, perspective view, side view and end view, respectively, of an eleventh embodiment of the clamping pad;
FIG. 17
shows a clamping pad having a plurality of primary contact surfaces;
FIG. 18A
shows a front end view of an attachment mechanism in which the clamping pads extend substantially along the entire length of the groove;
FIG. 18B
shows a perspective view of an alternative embodiment of the attachment mechanism in which the clamping pads extend substantially along the entire length of the groove;
FIG. 18C
shows the attachment mechanism shown in
FIG. 18B
with clamping pads extending substantially along the entire length of the groove in place;
FIG. 19A
shows a top view of how the clamping pads mechanically distort the linearity of the seam; and
FIG. 19B
shows a bottom view of how the clamping pads mechanically distort the linearity of the seam.
DETAILED DESCRIPTION OF THE INVENTION
In order that the present invention may be more readily understood, the following description is given, merely by way of example, reference being made to the accompanying drawings.
To carry out the objects described above, one embodiment of the present invention is directed to a mounting assembly
14
for puncture-free attachment of a snow guard system to a roof seam
12
. As shown in
FIGS. 3A
,
3
B, the assembly comprises a mounting block
18
, at least one clamping pad
11
, and an actuation member
22
(not shown). In the preferred embodiment, shown in
FIG. 3C
, a plurality of clamping pads are provided. The preferred embodiment will be described below.
FIGS. 4A
,
4
B and
5
illustrate that once actuated, each clamping pad
11
engages the seam to prevent relative movement between the mounting block
18
and the seam
12
.
Turning now to
FIGS. 3-5
, the mounting block
18
has a groove
24
formed therein for receiving the seam
12
. In the preferred embodiment, the mounting block
18
comprises a top surface
26
, a bottom surface
28
, a first sidewall
32
and a second sidewall
34
. The groove
24
is preferably located in the bottom surface
28
thereof. This groove
24
is used to receive the roof seam
12
. The groove
24
preferably defines a pair of parallel walls
36
,
37
. In the preferred embodiment, as shown in
FIGS. 3C and 5
, the groove
24
has at least one notched region formed along at least a portion of the length of at least one of the parallel walls
36
,
37
. The mounting block
18
preferably includes at least one bore
62
extending through the mounting block
18
between the first sidewall
32
and into the notched region
40
. More than one bore
62
can be included. Each bore
62
receives the actuation member
22
which is drivable into the bore
62
. The actuation member will be described in detail below.
As shown in
FIG. 3A
, at least one clamping pad
11
is positioned adjacent the groove
24
. The clamping pad
11
is preferably constructed of any rigid material, such as a light-weight reinforced plastic or metal. As illustrated in
FIGS. 6A-16D
, the clamping pad
11
includes a first side
52
having at least one primary contact surface
20
outwardly protruding a first distance from the first side
52
. As illustrated in
FIGS. 6A-16D
, the clamping pad
11
also includes at least one secondary non-spherical contact surface
30
protruding a second distance from the first side
52
. In the preferred embodiment of the clamping pad
11
, the second distance is less than the first distance thereby making the primary contact surface
20
the first surface to engage the seam upon actuation of the pad.
The primary contact surface
20
can have any known geometrical shape.
FIGS. 6C
,
8
C,
10
C, and
13
C illustrate a few possible cross-sections. In addition, the primary contact surface
20
could have a dome-shaped cross-section (as shown in FIGS.
6
A-
6
D), a polygonal shaped cross-section, a raised elliptical shaped cross-section, a parabolic shaped cross-section (as shown in FIGS.
13
A-
13
D), a truncated cone shaped cross-section or any combination thereof. The only requirement is that the radius of curvature of the primary contact surface
20
should not cause tearing of the roof seam
12
upon engagement therewith. For example, as shown in
FIGS. 13A-13D
, the primary contact surface
20
could have a dome-like elliptical shape extending substantially along the length of the clamping pad
11
, or as shown in
FIGS. 6C
,
7
C,
9
C,
11
C,
12
C,
14
C,
15
C and
16
C, a hemispherical shape extending over a portion of the pad.
Although only one primary contact surface is necessary, depending upon the embodiment, the first side
52
of the clamping pad
11
can optionally have a plurality of the primary contact surfaces
20
. Although not shown, the primary contact surfaces
20
could each have different geometrical shapes. To provide added stability and holding power, in preferred embodiments, each of those primary contact surfaces
20
could protrude outwardly at different distances from the first side
52
.
The secondary contact surface
30
extends substantially along the length of the clamping pad
11
to thereby maximize the area of the contact surface engaging the seam
12
. The secondary contact surface
30
can also have any known geometrical shape. For instance, in one particular embodiment, as shown in
FIGS. 6A
,
7
A,
12
A,
15
A and
16
A the secondary non-spherical contact surface
30
comprises plurality of serrated rows. Depending upon the embodiment, as shown in
FIGS. 6B
,
7
B,
12
B and
16
B, the clamping pad
11
can have a plurality of the secondary contact surfaces, with each of the secondary contact surfaces having either the same or different geometrical shapes. Moreover, secondary contact surfaces may also protrude outwardly at different distances from the first side
52
, so long as the different distances do not exceed the first distance mentioned above.
Preferably, as shown in
FIGS. 6C
,
7
C,
8
C,
9
C,
10
C,
11
C,
12
C,
13
C,
14
C,
16
C, the clamping pad
11
includes a second side
54
having at least one protrusion
58
for engagement with a first end
56
of the actuation member
22
. As shown in
FIG. 3A
, prior to actuation of the clamping pad
11
, this second side
54
is initially received within the first notched region
42
of the groove
24
. As one skilled in the art would recognize, the attachment mechanism according to the present invention will secure the mounting block to the roof seam when only one clamping pad is employed.
However, as noted earlier, for even more holding force, a plurality of clamping pads
11
may also be utilized. As illustrated in
FIGS. 3-5
, these clamping pads
11
are preferably located on opposite sides of the groove
24
. These clamping pads
11
are preferably, but not necessarily, offset from one another such that the respective primary contact surfaces
20
of each pad
11
alternately engage the seam
12
. When the later arrangement is utilized, a superior holding force is realized.
It should also be recognized that the clamping pads
11
may cover a portion of the parallel walls
36
,
37
which define the groove
24
. Alternatively, the clamping pads
11
may extend along the entire length of the groove
24
, as shown in
FIGS. 18A and 18B
. This provides even better attachment since a greater area of the clamping pad is in contact with the seam
12
. In addition, by making the clamping pad extend along the entire length of the groove
24
, it is also possible to provide a greater number of primary contact surfaces, and to therefore provide greater contact area between the seam and the pad.
To better illustrate the method of operation of the clamping pad(s), the method by which an individual attachment mechanism operates will now be described in detail. This will then be followed by a description of the method of operation of a mounting assembly utilizing multiple clamping pads.
As illustrated in
FIGS. 3A and 3B
, the actuation member
22
(shown by itself in
FIG. 3C
) is actuated by inwardly rotating the actuation member (not shown) to cause the clamping pad
11
to move toward the seam
12
. This causes at least the primary contact surface
20
to engage the seam
12
. This engagement prevents relative movement between the mounting block
18
and the seam
12
. Thus, by driving the actuation member into the bore
62
, at least a portion of the primary contact surface
20
is caused to engage a portion of the seam. The primary contact surface
20
should preferably cause the roof seam to dimple, and for maximum holding power should mechanically distort the linearity of the roof seam
12
. The secondary contact surface
30
may also be brought into contact with the seam if additional holding force is necessary. Preferably, the actuation member moves the clamping pad
11
in a direction substantially perpendicular to a longitudinal extension direction of the groove
24
.
Once again, if more holding force is required, then it may be necessary to utilize multiple clamping pads. The method of operation of a mounting assembly utilizing multiple clamping pads will now be described in detail with reference to
FIGS. 3-5
. As shown in
FIGS. 3C-5
, the groove
24
has multiple notched regions
42
,
44
formed along at least a portion of the length of the parallel walls
36
,
37
which define the groove
24
. Each of these notched regions
44
,
46
accommodates a clamping pad therein. These notched regions are preferably offset from one another for reasons discussed below. The mounting block
18
also has a plurality of bores
62
extending through the mounting block
18
between the first sidewall
32
and into the first notched region
42
. Each bore receives therein a first actuation member. This actuation member is drivable into the first bore
62
. The second notched region
44
is formed along at least a portion of the length of the other parallel wall
37
. As noted above and shown in
FIGS. 3C
,
4
B and
5
, this second notched region
44
is preferably offset from the first notched region
42
. The mounting block
18
also has at least one second bore
62
extending through the mounting block
18
between the second sidewall
34
and into the second notched region
44
. Each second bore
62
receives therein a second actuation member being drivable into the second bore
62
.
As shown in
FIG. 3C
, a first clamping pad
11
is received within the first notched region
42
of the groove
24
. This first clamping pad
11
includes a first side
52
and a second side
54
. The first side
52
has at least one primary contact surface
20
outwardly protruding a first distance from the first side
52
. In addition, as shown in
FIG. 4A
, at least one secondary non-spherical contact surface
30
protrudes a second distance from the first side
52
. Preferably, the second side
54
has at least one protrusion
58
for engagement with a first end
56
of the first actuation member. It is this second side
54
that is initially received within the first notched region
42
of the groove
24
.
As shown in
FIG. 4A
, at least one second clamping pad
13
is received within the second notched region
44
on the other sidewall
37
of the groove
24
. Although the second clamping pad
13
is preferably identical to the first, it does not necessarily have to be identical to the first clamping pad
11
. The second clamping pad
13
includes a side
66
and an engagement side
64
, analogers to the first side
52
and second side
54
, respectively. The side
66
has at least one initial contact surface
60
outwardly protruding a first distance from the side
66
. Moreover, as shown in
FIG. 4A
, at least one auxiliary non-spherical contact surface
70
protrudes a second distance from the side
66
. An engagement side
64
has at least one inwardly extending member for engagement with a first end
56
of the second actuation member
22
A.
In a preferred embodiment, the side
66
preferably comprises a plurality of initial contact surfaces
60
, and the first side
52
comprises a plurality of primary contact surfaces
20
disposed between the initial contact surfaces
60
in an alternatively manner. As mentioned above, when a plurality of clamping pads are utilized, the first and second clamping pads
13
should preferably be offset from each other. As shown in
FIGS. 19A and 19B
, by offsetting the opposed clamping pads
11
in this manner, the primary contact surfaces
20
and initial contact surfaces
60
interlock with each other in an alternating manner to securely grasp the seam
12
, thereby providing more holding force as the clamp pads engage the seam
12
. In other words, the initial contact surfaces
60
and primary contact surfaces
20
will be alternatively disposed between each other to lock the mounting block
18
in place along the seam
12
.
The actuation members
22
are actuated by driving the first and second actuation members
22
into the first and second bores
62
. Driving the first and second actuation members
22
into the first and second bores
62
causes the respective first ends
56
of the first and second actuation members
22
to engage the protrusions
58
of the inwardly extending member, respectively. This causes a portion of the first side
52
and a portion of the second side
54
to engage a first of the seam
12
and a second portion of the seam
12
, respectively. The first and second portions can include a common, overlapping portion of the seam. Conversely, the first and second portions may not overlap at all. Either way, relative movement between the mounting block
18
and the seam
12
is prevented.
As can be seen from the above disclosure, a clamping pad
11
having multiple contact areas has been described. Each contact area serves to deform a roof seam
12
thereby increasing the effective contact area between the roof seam
12
and clamping pad
11
. Increasing the effective contact area between the roof seam
12
and the clamping pad
11
significantly increases the sliding resistance of the clamping pad
11
along the seam
12
. The use of multiple contact surfaces is also advantageous since it allows the holding force to be distributed more evenly over a greater area of the seam
12
(and over a greater number of contact points). By distributing the contact surfaces in this manner, a greater net holding force can be applied without violating or otherwise destroying the integrity of the surface finish or the seam
12
itself (i.e., crack or cut the surface). Using multiple contact surfaces also results in improved stability since a plurality of contact surfaces provides increased sliding resistance between the seam
12
and the attachment mechanism. Thus, in order to detach the clamping pad
11
from the seam
12
, the snowload must simultaneously exceed the friction force between the seam
12
and each of the contact surfaces. This results in a greater net holding force.
While the present invention has been particularly shown and described with reference to the preferred mode as illustrated in the drawings, it will be understood by one skilled in the art that various changes in detail may be effected therein without departing from the spirit and scope of the invention as defined by the claims.
Claims
- 1. A mounting assembly for puncture-free attachment of a snow guard system to a roof seam, comprising:a mounting block having a groove formed therein for receiving the seam; at least one clamping pad positioned adjacent said groove, said clamping pad comprising a first side having at least one primary contact surface outwardly protruding a first distance from said first side, and at least one secondary non-spherical contact surface protruding a second distance from said first side; and an actuation member for moving said clamping pad to cause at least said primary contact surface to engage the seam thereby preventing relative movement between the mounting block and the seam.
- 2. The mounting assembly of claim 1, wherein said groove is defined by a pair of parallel walls.
- 3. The mounting assembly of claim 2, wherein said groove has at least one notched region formed along at least a portion of the length of at least one of said parallel walls.
- 4. The mounting assembly of claim 3, wherein said mounting block has at least one bore extending through said mounting block between said first sidewall and into said notched region.
- 5. The mounting assembly of claim 4, wherein each bore receives an actuation member being drivable into said bore.
- 6. The mounting assembly of claim 3, wherein said clamping pad further comprises a second side having at least one protrusion for engagement with a first end of said actuation member, said second side initially received within the first notched region of said groove.
- 7. The mounting assembly of claim 6, wherein driving said actuation member into the bore causes said first end to engage said protrusion thereby causing a portion of said first side to engage a portion of the seam to prevent relative movement between the mounting block and the seam.
- 8. The mounting assembly of claim 1, wherein said second distance is less than said first distance.
- 9. The mounting assembly of claim 1, wherein said actuation member moves said clamping pad in a direction substantially perpendicular to a longitudinal extension direction of said groove.
- 10. The mounting assembly of claim 1, wherein said secondary contact surface has a geometrical shape extending substantially along the length of said clamping pad.
- 11. The mounting assembly of claim 1, wherein said primary contact surface has a dome-like elliptical shape extending substantially along the length of said clamping pad.
- 12. The mounting assembly of claim 11, wherein said primary contact surface has a hemispherical shape.
- 13. The mounting assembly of claim 1, said first side having a plurality of said primary contact surfaces.
- 14. The mounting assembly of claim 13, wherein each of said primary contact surfaces has a different geometrical shape.
- 15. The mounting assembly of claim 13, wherein said first distance is different for each of said plurality of said primary contact surfaces.
- 16. The mounting assembly of claim 10, wherein said secondary non-spherical contact surface comprises plurality of serrated rows.
- 17. The mounting assembly of claim 1, wherein said clamping pad is constructed of a rigid material.
- 18. The mounting assembly of claim 17, wherein said rigid material is a light-weight metal.
- 19. The mounting assembly of claim 1, said primary contact surface having a cross-sectional shape selected form the group consisting of a dome-shaped cross-section, a polygonal shaped cross-section, an elliptical shaped cross-section, a parabolic shaped cross-section, and a truncated cone shaped cross-section.
- 20. A mounting assembly for puncture-free attachment of a snow guard system to a roof seam, comprising:a mounting block comprising a top surface, a bottom surface, a first sidewall and a second sidewall, said mounting block having a groove in the bottom surface thereof for accommodating said roof seam, said groove defined by a pair of spaced, substantially parallel walls; a first notched region formed along at least a portion of the length of at least one of said parallel walls; at least one first bore extending through said mounting block between said first wall and into said first notched region, each bore for receiving a first actuation member being drivable into said first bore; a second notched region formed along at least a portion of the length of the other parallel wall, said second notched region being offset from said first notched region; at least one second bore extending through said mounting block between said second sidewall and into said second notched region, each second bore receiving a second actuation member being drivable into said second bore; a first clamping pad positioned in said first notched region, and comprising a first side having at least one primary contact surface outwardly protruding a first distance from said first side, and at least one secondary non-spherical contact surface protruding a second distance from said first side, a second side having at least one protrusion for engagement with a first end of said first actuation member, said second side being initially received within said first notched region; a second clamping pad positioned in said second notched region, and comprising, a first side having at least one initial contact surface outwardly protruding a first distance from said side, and at least one auxiliary non-spherical contact surface protruding a second distance from said side; an engagement side having at least one inwardly extending member for engagement with a first end of said second actuation member, said engagement side initially received within the second notched region of said groove; and wherein said first and second clamping pads are offset from each other, and wherein driving said first and second actuation members into said first and second bores causes said first ends of said first and second actuation members to engage said protrusion and said inwardly extending member, respectively, thereby causing a portion of said first side and a portion of said side to engage a first portion of the seam and a second portion of the seam, respectively, to prevent relative movement between the mounting block and the seam.
- 21. The mounting assembly of claim 20, wherein said side comprises a plurality of initial contact surfaces, and said first side comprises a plurality of primary contact surfaces disposed between said initial contact surfaces.
- 22. The mounting assembly of claim 20, wherein said side comprises two initial contact surfaces, and said first side comprises at least one primary contact surface disposed between said two initial contact surfaces.
- 23. A mounting assembly for puncture-free attachment of a snow guard system to a roof seam, comprising:a mounting block having a groove formed therein for receiving the seam, said groove defined by a pair of spaced, substantially parallel walls; at least one first clamping pad positioned adjacent said one of said parallel walls, said first clamping pad comprising a first side having at least one primary contact surface outwardly protruding a first distance from said first side, and at least one secondary non-spherical contact surface protruding a second distance from said first side; and a first actuation member for moving said first clamping pad to cause at least said primary contact surface to engage a first portion of the seam thereby preventing relative movement between the mounting block and the seam; at least one second clamping pad positioned adjacent said other parallel wall, said second clamping pad comprising a side having at least one initial contact surface outwardly protruding a first distance from said side, and at least one auxiliary non-spherical contact surface protruding a second distance from said side, and a second actuation member for moving said second clamping pad to cause at least said initial contact surface to engage a second portion of the seam thereby preventing relative movement between the mounting block and the seam; and wherein said second clamping pad is offset from said first clamping pad along the longitudinal extension direction of the groove such that said primary contact surface and said initial contact surface interleave when said primary and initial contact surfaces engage said seam.
- 24. The mounting assembly of claim 23, wherein said groove having first notched region formed along at least a portion of the length of at least one of said parallel walls, said mounting block having at least one first bore extending through said mounting block between said first sidewall and into said first notched region, each bore for receiving a first actuation member being drivable into said first bore.
- 25. The mounting assembly of claim 23, wherein said groove further having a second notched region formed along at least a portion of the length of the other parallel wall, said second notched region being offset from said first notched region, said mounting block having at least one second bore extending through said mounting block between said second sidewall and into said second notched region, each second bore receiving a second actuation member being drivable into said second bore.
- 26. The mounting assembly of claim 23, wherein each first clamping pad further comprises a first side having at least one primary contact surface outwardly protruding a first distance from said first side, and at least one secondary non-spherical contact surface protruding a second distance from said first side, and a second side having at least one protrusion for engagement with a first end of said first actuation member, said second side initially received within the first notched region of said groove.
- 27. The mounting assembly of claim 23, wherein driving said first and second actuation members into said first and second bores causes said first ends of said first and second actuation members to engage said protrusion and said inwardly extending member, respectively, thereby causing a portion of said first side and a portion of said side to engage a first portion of the seam and a second portion of the seam, respectively, to prevent relative movement between the mounting block and the seam.
- 28. The mounting assembly of claim 23, wherein said side comprises two initial contact surfaces, and said first side comprises at least one primary contact surface disposed between said two initial contact surfaces.
- 29. The mounting assembly of claim 23, wherein said side comprises a plurality of initial contact surfaces, and said first side comprises a plurality of primary contact surfaces disposed between said initial contact surfaces.
- 30. A mounting assembly for puncture-free attachment of a snow guard system to a roof seam, comprising:a mounting block comprising a top surface, a bottom surface, a first sidewall and a second sidewall, said mounting block having a groove in the bottom surface thereof for accommodating said roof seam, said groove defining a pair of parallel walls, said groove having at least one notched region formed along at least a portion of the length of at least one of said parallel walls, said mounting block having at least one bore extending through said mounting block between said first sidewall and into said notched region, each bore for receiving an actuation member, said actuation member drivable into said bore; and at least one clamping pad, each clamping pad comprising: a first side having at least one primary contact surface outwardly protruding a first distance from said first side, and at least one secondary, non-spherical contact surface protruding a second distance from said first side; a second side having at least one protrusion for engagement with a first end of said actuation member, said second side initially received within the first notched region of said groove; and wherein driving said actuation member into the bore causes said first end to engage said protrusion thereby causing said a portion of said first side to engage a portion of the seam to prevent relative movement between the mounting block and the seam.
US Referenced Citations (2)