Snow removal machine

Information

  • Patent Grant
  • 6449882
  • Patent Number
    6,449,882
  • Date Filed
    Thursday, January 4, 2001
    24 years ago
  • Date Issued
    Tuesday, September 17, 2002
    22 years ago
Abstract
A walking-type snow removal machine comprises a snow removing member provided at a front part of a body frame for pushing snow forward, and crawler belts provided on right and left sides of the body frame. The body frame carries thereon an electric motor and a battery. The electric motor drives right and left drive wheels to drive the crawler belts. The electric motor generates little noise as compared with an engine, and contributes to downsizing of the snow removal machine. The battery supplies electrical power to the electric motor.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an improvement in a walking type snow removal machine which is self-propelled by power.




2. Description of the Related Art




In recent years, auger-type snow removal machines which are self-propelled by power and operated by operators walking with the machines have been extensively used to reduce the workload of the operators in clearing snow in a small area. An example of such auger-type snow removal machines is disclosed in, for example, Japanese Patent Laid-Open Publication No. SHO-


63-293208


entitled “POWER TRANSMISSION DEVICE FOR SNOW REMOVAL MACHINE”.




The disclosed snow removal machine comprises an auger and a blower provided at a front part of the body and handles provided at a rear part of the body. The auger, blower and right and left crawlers are driven by engine power provided via a transmission. The snow removal machine is of a walking type and is relatively small.




However, the snow removal machine is arranged such that snow raked in by the auger is thrown away with the blower through a shoot, thereby limiting a place to clear of snow. For example, there is a limit in using the auger-type snow removal machine in a small area such as a residential area in the suburbs or an urban district. Further, since it employs an engine as a power source, due care should be taken as to noises generated by the engine, especially when the auger-type snow removal machine is used at a quiet time, i.e., in an early morning or at midnight in a residential area or an urban district.




In this context, there has been a demand for a walking-type snow removal machine which can be used easily at any time even in such a small area as a residential area in the suburbs or an urban district.




Further, in the snow removal machine disclosed in the above-mentioned publication, the right and left crawlers always have the same running speed. Accordingly, when the running direction of the snow removal machine is changed or corrected, a difference in rotational speed between the right and left crawlers cannot be absorbed. It is thus required to hold up the snow removal machine with human power to suspend in midair one of the crawlers to change the direction. However, the snow removal machine runs with the crawlers having larger ground-contacting surfaces and has a larger turning radius, thereby presenting a problem of difficult turning.




SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide a walking-type snow removal machine that can be used easily at any time and turns easily with agility.




According to one aspect of the present invention, there is provided a snow removal machine comprising a body frame, a snow removing member provided at the front of the body frame for pushing out snow, operating handles provided at the rear of the body frame, crawler belts provided on the right and left sides of the body frame, an electric motor provided on the body frame for driving the right and left crawler belts through right and left drive wheels, and a battery provided on the body frame for supplying electric power to the electric motor.




The electric motor supplied with power by the battery drives the right and left crawler belts through the right and left drive wheels. The operator controls the operating handles while walking to propel the snow removing machine. The snow removing member provided at the front of the body frame pushes out snow forward to remove snow easily. Thus the snow removal machine can be used even in a small area. Since the electric motor is used as a drive source, the snow removal machine can be made small as compared with a snow removal machine employing an engine. In addition, it generates very small noise and can be used at any time from early morning till midnight.




In a preferred form, the snow removal machine further comprises a control device for controlling the electric motor. The right and left drive wheels are desirably disposed at the front part of the right and left crawler belts. The electric motor is desirably disposed in such a manner that the center of gravity of the electric motor is positioned in the vicinity of the center of axles of the right and left drive wheels. The battery is disposed in such a manner that the center of gravity of the battery is positioned behind the center of gravity of the electric motor. The control device is disposed in such a manner that the center of gravity of the control device is positioned behind the center of gravity of the battery. That is, the electric motor and the battery of relatively large weight are positioned in forward positions, whereby the center of gravity of the snow removal machine is positioned forward, so that the snow removing member easily plunges into snow. Further, since the center of gravity of the snow removal machine is biased to the side of the drive wheels, the driving force of the drive wheels on the crawler belts can be sufficiently obtained. More specifically, the center of the motor shaft of the electric motor may be disposed above and ahead of the center of the axles of the drive wheels. Further, it is preferred to dispose the control device in a position to prevent it from snow damage.




Desirably, an extension line of the body frame is arranged to pass substantially over the center: point of a height of the snow removing member on a snow removing surface of the snow removing member when the body frame is inclined with its front part held downward. In removing snow, snow force acting on the snow removing member in an upwardly slanting direction to the rear is supported on the shaft center of the body frame in the longitudinal direction. Thus, large eccentric load does not act on the body frame.




Preferably, the snow removal machine further comprises a differential gear interposed between the axles on which to couple the right and left drive wheels. Power of the electric motor is transmitted to the right and left drive wheels through the differential gear and the axles. Accordingly, when the running direction of the snow removal machine is changed or corrected, difference in rotational speed between the right and left drive wheels is absorbed by the differential gear. Thus, the snow removal machine can easily change its direction and has a smaller turning radius.











BRIEF DESCRIPTION OF THE DRAWINGS




A preferred embodiment of the present invention will be described in more detail below, by way of example only, with reference to the accompanying drawings, in which:





FIG. 1

is a side view showing a snow removal machine according to the present invention;





FIG. 2

is a top plan view of the snow removal machine shown in

FIG. 1

;





FIG. 3

is an exploded perspective view of the snow removal machine shown in

FIG. 1

;





FIG. 4

is a schematic top plan view of crawler belts, a drive mechanism and its surroundings of the snow removal machine shown in

FIG. 1

;





FIG. 5

is an enlarged sectional view of the snow removal machine taken along line


5





5


of

FIG. 2

;





FIG. 6

is an. enlarged perspective view showing details of an expansion mechanism provided at the rear of the snow removal machine of

FIG. 1

;





FIG. 7

is a partial sectional view of a mounting structure of the lower part of the expansion mechanism and an adjusting lever mechanism;





FIG. 8A

is a sectional view of the expansion mechanism of

FIG. 6

in the most-extended state, while

FIG. 8B

is an enlarged sectional view of a part denoted by reference character “b” of

FIG. 8A

;





FIG. 9

is a schematic side elevational view showing the positional relationship between the components of the snow removal machine according to the present invention;





FIG. 10

is a schematic side elevational view showing an operation of the snow removal machine in a normal state in which its body frame is inclined halfway for snow removal;





FIG. 11

is a view similar to

FIG. 10

but showing a sectional view of the snow removal machine in a state in which the expansion mechanism is extended the most;





FIG. 12A

is a top plan view showing an operation of the snow removal machine in linear forward motion;





FIG. 12B

is a schematic diagram showing a power transmission mechanism of the snow removal machine in such motion;





FIG. 13A

is a top plan view showing an operation of the snow removal machine making a right turn; and





FIG. 13B

is a schematic diagram showing the power transmission mechanism of the snow removal machine making such a turn.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The following description is merely exemplary in nature and is in no way intended to limit the invention, its application or uses.




As shown in

FIGS. 1 and 2

, a snow removal machine


10


has a snow removing member


20


at the front of a body frame


11


. Crawler belts


31


R,


31


L (See

FIG. 2

) are provided on the right and left sides of the body frame


11


, respectively. Right and left operating handles


41


,


41


are provided at the rear of the body frame


11


. An electric motor


51


, a power transmission mechanism


60


, a pair of right and left batteries


101


,


101


, a charger


103


and a control device


105


are mounted to the body frame


11


. The snow removal machine


10


is a walking-type snow removal machine that is self propelled with the electric motor


51


driving as a drive source the pair of right and left crawler belts


31


R,


31


L, while being controlled by the operator not shown in the figures walking with the operating handles


41


,


41


.




The pair of batteries


101


,


101


are electric sources supplying electric power to the electric motor


51


, which batteries are mounted to the upper part of the body frame


11


through a battery box


102


.




The charger


103


charges the batteries


101


,


101


with a plug


104


inserted into an AC power receptacle of a home power source or the like. The charger


103


is attached to the battery box


102


.




The control device


105


controls the electric motor


51


based on signals from a Operating panel


106


provided on the operating handles


41


,


41


and a potentiometer that is described later. The control device


105


is attached to the side of the charger


103


. In

FIG. 1

, the reference numeral


38


designates a belt biasing member and


107


designates a cover.




Right and left drive wheels


321


R,


32


L are disposed on the front side of the right and left crawler belts


31


R,


31


L. Right and left rolling wheels


33


R,


33


L are disposed on the rear side of the right and left crawler belts


31


R,


31


L. The crawler belts


31


R,


31


L are wound around the drive wheel


32


R and the rolling wheel


33


R, and


32


L and


33


L, respectively.




The right and left operating handles


41


,


41


extend backwardly from the rear of the body frame


11


. The operating handles


41


,


41


have grips


44


,


44


at their ends. In the vicinity of the right grip


42


, a operating lever


44


for changing the rotational number of the electric motor


51


and the potentiometer


43


are provided. The left grip


42


is provided with a brake lever


45


for braking the right and left drive wheels


32


R,


32


L.




The snow removal machine


10


pushes snow forward with the snow removing member


20


to easily clear the snow. Thus it is convenient to use even in a smaller area than an area where the conventional auger-type snow removal machine can work. Further, since the electric motor


51


is employed as a drive source for the crawler belts


31


R,


31


L, the drive mechanism can be made much smaller than in the case where an engine is employed, which results in the more compact snow removal machine


10


as a whole. The snow removal machine


10


of the present invention is thus a compact waking-type snow removal machine, which provides agility and enhanced transportability and operability, reducing labor of the operator.




Employing the electric motor


51


as a drive source enables much smaller noise than an engine. Accordingly it is possible to use the snow removal machine


10


to remove snow easily at any time during long hours from early morning till night.




As shown in

FIG. 3

, the body frame


11


is a pipe frame of a U-shaped pipe material having right and left horizontally extending side members


12


,


12


with their rear parts inclined upwardly in the rearward direction, and a cross member


13


extending between the rear ends of the side members


12


,


12


. The right and left side members


12


,


12


are provided with fork ends


14


,


14


at the top ends thereof, right and left brackets


15


,


15


at the front bottoms thereof, and right and left brackets


16


,


16


at some midpoints of the lengths. The cross member


13


is provided with a bracket


17


in the middle of the width.




The snow removing member


20


is equipped with a snow removing part


21


detachably mounted to the front of the body frame


11


to push out snow, and guide plates


22


,


22


in a plate shape mounted to the right and left of the snow removing part


21


to guide snow into the snow removing part


21


. The snow removing part


21


has an arcuate cross section curved projectingly in the rearward direction of the vehicle body in a side view. On the rear surface of the snow removing part


21


, right and left mounting panels


23


,


23


are provided, which also serve as vertical ribs. The mounting plates


23


,


23


are attached at their upper parts to the fork ends


14


,


14


with bolts and nuts


24


,


24


, and are attached at their lower parts to the brackets


15


,


15


through right and left mounting arms


25


,


25


with bolts and nuts


26


,


26


. The snow removing member


20


is thus detachably mounted to the front of the body frame. The reference numerals


27


,


27


designate bolts for attaching the guide plates


22


,


22


to the snow removing part


21


.




A drive mechanism


50


has a structure into which the electric motor


51


and the power transmission mechanism


60


are integrally incorporated. The drive mechanism


50


has hangers


94


,


94


on the right and left sides, and are detachably mounted at some midpoints of lengths of the body frame


11


with the top surfaces of the hangers


94


,


94


laid over the bottom surfaces of the brackets


16


,


16


and connected to them by bolts and nuts


95


,


95


.





FIG. 4

shows a schematic diagram of the crawler belts, the drive mechanism and the surroundings of the snow removal machine of the present invention.




In

FIG. 4

, the power transmission mechanism


60


consists of a first small gear


61


coupled to a motor shaft


52


of the electric motor


51


, a first large gear


62


, a second small gear


63


, a second large gear


65


, a differential gear


66


and right and left drive wheel axles


67


R,


67


L. These members are housed in a case


68


. The first large gear


62


engages with the first small gear


61


, having a larger diameter than the first small gear


61


. The second small gear


63


has a smaller diameter than the first large gear


62


. The first large gear


62


and the second small gear


63


are coupled to rotate in the same direction through an intermediate shaft


64


. The second large gear


65


engages with the second small gear


63


, having a larger diameter than the second small gear


63


. The differential gear


66


is coupled to the second large gear


65


. The right and left drive wheel axles


67


R,


67


L are coupled to the differential gear


66


. Each of the gears


61


to


63


and


65


is a spur gear. To the right and left drive wheel axles


67


R,


67


L, the right and left drive wheels


32


R,


32


L are mounted.




The differential gear


66


consists of a differential case


71


concentrically mounted to a side surface of the second large gear


65


, a pivot shaft


72


mounted to the differential case


71


, a pair of drive bevel gears


73


,


73


mounted for idle rotation on the pivot shaft


72


, a pair of right and left driven bevel gears


74


R,


74


L engaging with the drive bevel gears


73


,


73


, and the right and left drive wheel axles


67


R,


67


L coupled to the driven bevel gears


74


R,


74


L. The pivot shaft


72


extends in a direction perpendicular to the drive wheel axles


67


R,


67


L.




With the differential gear


66


interposed between the right and left drive wheel axles


67


R,


67


L, power from the electric motor


51


is transmitted through the differential gear


66


and the drive wheel axles


67


R,


67


L to the right and left drive wheels


32


R,


32


L to drive the right and left crawler belts


31


R,


31


L. The direction of rotation of the right and left drive wheels


32


R,


32


L corresponds to that of the motor shaft


52


.




The right and left rolling wheels


33


R,


33


L are rotatably mounted to a rolling wheel axle


34


.




The snow removal machine


10


further includes a pair of right and left driving frames


35


,


35


(See

FIG. 3

) narrowly extending back and forth, which are disposed inside the right drive wheel


32


R and the right. rolling wheel


33


R, and the left drive wheel


32


L and the left rolling wheel


33


L, respectively. Across the rear ends of the driving frames


35


,


35


, a cross member


36


is extended. The right and left driving frames


35


,


35


support at their front parts the right and left drive wheel axles


67


R,


67


L, permitting their rotation, and supports at their rear parts the rolling wheel axle


34


, permitting its rotation. Right and left adjusting bolts


37


,


37


extending from the rolling wheel axle


34


in the rearward direction are fitted to the cross member


36


so that they are adjustable in the back and forth directions. With the adjusting bolts


37


,


37


adjusted in the back and forth directions, the rolling wheel axle


34


is moved back and forth to adjust the tension of the right and left crawler belts


31


R,


31


L.




In the figure, the reference numeral


35




a


designates a long hole extending back and forth, and the reference numerals


81


to


86


designate bearings.





FIG. 5

shows an enlarged specific sectional view taken along the line


5





5


in FIG.


2


.




The case


68


of the power transmission mechanism


60


has a case body


91


, a lid


92


bolted to the case body


91


to block the opening of the case body


91


, a tubular right axle case


93


R bolted to the right end of the case body


91


and a tubular left axle case


93


L bolted to the left end of the lid


92


.




The electric motor


51


is bolted to the case body


91


. The intermediate shaft


64


is rotatably supported by the case body


91


and the lid


92


through the bearings


82


,


82


. The right axle case


93


R and the left axle case


93


L are concentrically disposed and house the right and left drive wheel axles


67


R,


67


L. The right and left drive wheel axles


67


R,


67


L are rotatably supported by the right and left axle cases


93


R,


93


L through the bearings


84


,


84


and


85


,


85


.




Right and left brake covers


111


,


111


are bolted to the top ends of the right and left axle cases


93


R,


93


L. Right and left brake mechanisms


112


,


112


are mounted to the right and left brake covers


111


,


111


. Each of the brake mechanisms


112


is a radially expanding drum brake. Each brake mechanism mainly consists of a brake shoe


113


with a brake pad mounted to the brake cover


111


, a cam not shown in the figure for expanding the brake shoe


113


in diameter and a brake drum


114


surrounding the brake shoe


113


. The brake drums


114


,


114


are mounted to the right and left drive wheel axles


67


R,


67


L. Through the operation of the brake lever


45


as shown in

FIG. 2

, the brake drums


114


,


114


on the rotating side are braked with the brake shoes


113


,


113


on the stationary side through brake;cables and cams not shown in the figure, thereby to stop the snow removal machine


10


.




The drive mechanism


50


is mounted to the body frame


11


by fastening the side members


12


,


12


, the brackets


16


,


16


of the side members


12


,


12


and the hangers


94


,


94


of the right and left axle cases


93


R,


93


L to each other with bolts and nuts


95


,


95


. The case


68


is rotatable on the drive wheel axles


67


R,


67


L through the bearings


83


,


83


. Accordingly the body frame


11


can swing up and down on the drive wheel axles


67


R,


67


L.




As shown in

FIG. 6

, the snow removal machine


10


is equipped with an expansion mechanism


120


for permitting the up and down swings of the body frame


11


to adjust the height of the snow removing member


20


as shown in

FIG. 1

, as well as stopping the up and down swings of the body frame


11


after the adjustment of the height of the snow removing member


20


. The expansion mechanism


120


has a structure in which a hanger


121


on its top end is attached to the bracket


17


with a pivot pin


122


in such a manner that it can swing back and front, and its bottom end is attached to the cross member


36


through a connector bar


123


. The mounting structure of the bottom end of the expansion mechanism


120


will be described later. The connector bar


123


is a long length of member fastened to the cross member


36


with the right and left adjusting bolts


37


,


37


along the back surface of the cross member


36


between the right and left driving frames


35


,


35


. In the vicinity of the right grip


42


, a height adjusting lever mechanism


140


that is described later is mounted.





FIG. 7

shows details of the mounting structure of the lower part of the expansion mechanism


120


and the adjusting lever mechanism


140


as shown in FIG.


6


.




The mounting structure of the lower part of the expansion mechanism


120


includes a pivot bolt


124


in the middle of the body width of the connector bar


123


. A first bracket


125


is rotatably attached to the pivot bolt


124


. A second bracket


127


is attached to the first bracket


125


so as to be able to rotate up and down through a first pivot pin


126


. A piston rod


153


of the expansion mechanism


120


is screwed at its lower part in the second bracket


127


for attachment, thereby to attach the lower part of the expansion mechanism


120


to the cross member


36


in such a manner that it can swing up and down and rotate from side to side.




The second bracket


127


has a second pivot pin


131


. A swing arm


132


is rotatably mounted at its base end to the second pivot pin


131


. The swing arm


132


is a moving member extending in such a manner that a push rod


154


protruded downwardly from the piston rod


153


abuts at its bottom end against the swing arm


132


. The swing arm


132


is resiliently biased downwardly with a torsion spring


133


wound on the second pivot pin


131


. The first pivot pin


126


serves as a stopper when the swing arm


132


swings downwardly.




The height adjusting lever mechanism


140


has an operating lever


143


installed into a case


141


through a shaft


142


. When the operating lever


143


is pushed by the operator' s thumb to rotate in a clockwise direction as shown by an arrow “ru,” an inner wire


145


of a wire cable


144


is pulled. When a releasing lever


147


is pushed to the right, an auto-return mechanism not shown in the figure makes the operating lever


143


automatically come back to the position shown in a solid line from the position shown in a phantom line in the figure. The height adjusting lever mechanism


140


has a structure similar to that of a so-called speed changing lever mechanism mounted to a handle of a bicycle for shifting a speed changing clutch to high speed/low speed.




The wire cable


144


has a structure in which one end of the inner wire


145


pulled by the operating lever


143


is hooked on a swing tip


132




a


of the swing arm


132


, and one end of an outer tube


146


covering the inner wire


145


is attached to the second bracket


127


.





FIGS. 8A and 8B

show sectional views showing the structure of the expansion mechanism


120


as shown in FIG.


6


.

FIG. 8A

shows a sectional view of the expansion mechanism


120


in the most extended state.

FIG. 8B

shows an enlarged sectional view of a part indicated by “b” in FIG.


8


A.




The expansion mechanism


120


has a cylinder


151


with the closed upper end, a tubular piston


152


reciprocatingly movable in the cylinder


151


, a tubular piston:rod


153


attached to the bottom end of the piston


152


and extending downwardly, a push rod


154


reciprocatingly movable in the piston rod


153


, a valve element


155


driven by the push rod


154


to move up and down in the piston


152


, a valve seat


156


provided at the upper end of the piston


152


for opening/closing thereof by motions of the valve element


155


, and a compression spring


157


resiliently biasing the valve element


155


in a direction to block the valve seat


156


by the valve element


155


.




The combination of the valve element


155


, the valve seat


156


and the compression coil


157


constitutes a valve


158


. The inner space of the cylinder


151


is partitioned off into an upper chamber


161


and a lower chamber


162


by the piston


152


with the lower end of the cylinder


151


closed by an oil seal


159


. The upper chamber


161


and the lower chamber


162


communicate with each other through the valve


158


, the space


163


inside the piston


152


and channels


164


,


165


formed in the piston


152


. The upper chamber


161


and the lower chamber


162


are filled with a high pressure gas


166


such as a high pressure air. The lower chamber


162


is further filled with an oil


167


.




In the figures, the reference numeral


171


designates a sliding bearing,


172


designates a cylinder-side stopper,


173


designates a piston rod-side stopper,


174


designates an


0


ring,


175


designates a boot and


176


designates a nut.




As shown in

FIG. 8A

, when the operating lever


143


is in a blocking position P


1


as shown in a solid line, the valve


158


is closed as show:n in FIG.


8


B. In this state, a high pressure gas


166


cannot pass between the upper chamber


161


and the lower chamber


162


.




When the operating lever


143


is shifted to a releasing position P


2


as shown in a phantom line so as to pull the inner wire


145


, the swing arm


132


swings upwardly to push up the push rod


154


. The push rod


154


pushes up the valve element


155


, thereby to open the valve


158


. The upper chamber


161


and the lower chamber


162


communicate with each other through the valve


158


, the space


163


and the channels


164


,


165


. As a result, the high pressure gas


166


can pass between the upper chamber


161


and the lower chamber


162


.




When the releasing lever


147


is pushed, the operating lever


143


automatically returns from the releasing position P


2


to the original blocking position P


1


. As a result, the swing arm


132


swings downwardly to automatically return to the original position as shown in the figure. The push rod


154


then goes down and the valve


158


is again closed. The high pressure gas


166


cannot pass between the upper chamber


16


i and the lower chamber


162


.





FIG. 9

shows an explanatory view of the arrangement relationship of components of the snow removal machine according to the present invention.




In the side view of the snow removal machine


10


, the central position of the right and left drive wheel axles


67


R,


67


L is denoted by “A,” the position of the center of gravity G


1


of the electric motor


51


is “B,” the position of the center of gravity G


2


of the battery


101


is “C,” and the position of the center of gravity G


3


of the control device


105


is “D.” The center of the motor shaft


52


is positioned at B.




The center of gravity G


1


is positioned at the position B spaced apart by distance L


1


from the position A in the forward direction. The center of gravity G


2


is positioned at the position C spaced apart by distance L


2


from the position B in the backward direction. The center of gravity G


3


is positioned at position D spaced apart by distance L


3


from the position C in the backward direction. In addition, the center of gravity G


1


is positioned at a higher level than the right and left drive wheel axles


67


R,


67


L. The center of gravity G


2


is positioned at a higher level than the center of gravity G


1


. The center of gravity G


3


is positioned at a higher level than the center of gravity G


2


. That is, the electric motor


51


is disposed in such a manner that the motor shaft


52


of the electric motor


51


is positioned forwardly above the center of the right and left drive wheel axles


67


R,


67


L. The battery


101


is disposed behind the electric motor


51


. The charger


103


is disposed behind the battery


101


. The control device


105


is disposed backwardly above the charger


103


(backwardly above the battery


101


).




As described above, (1) the electric motor


51


is disposed in such a manner that the center of gravity G


1


of the electric motor


51


of a relatively large weight is positioned in the vicinity of the center of the right and left drive wheel axles


67


R,


67


L, so as to set the distance L


1


smaller; and (2) the position C is set in such a manner that the battery


101


is disposed with the center of gravity G


2


of the battery


101


positioned behind the center of gravity G


1


of the electric motor


51


, and the center of gravity G


2


of the battery


101


is positioned between the center of the rolling wheel axle


34


and the center of the drive wheel axles


67


R,


67


L.




With the arrangement (1) and (2), the center of gravity of the snow removal machine


10


is positioned forwardly. As a result, the snow removing member


20


can easily plunge into snow, reducing the operator's workload of removing snow. Further, since the center of gravity of the snow removal machine


10


is biased to the side of the drive wheels


32


R,


32


L, the driving force of the drive wheels


32


R,


32


L on the crawler belts


31


R,


31


L can be fully obtained. Accordingly, the running-through performance of the snow removal machine


10


on snow with the crawler belts


31


R,


31


L is enhanced.




In addition, in the present embodiment, (3) the electric motor


51


is positioned in such a manner that the center of the motor shaft


52


is above and ahead of the center of the right and left drive wheel axles


67


R,


67


L (on an inclined straight line L


4


). The rotational direction R


2


of the drive wheels


32


R,


32


L corresponds to the rotational direction R


1


of the motor shaft


52


, so that the torque acting direction of the drive wheels


32


R,


32


L can be made corresponding to that of the electric motor


51


. When the snow removal machine


10


is propelled, the torque of the electric motor


52


generated in a position above and ahead of the drive wheel axles


67


R,


67


L is effectively utilized, thereby to obtain more sufficient driving force of the drive wheels


32


R,


32


L on the crawler belts


31


R,


31


L. Accordingly, the running-through performance of the snow removal machine


10


on snow with the crawler belts


31


R,


31


L is more enhanced. Further, the snow removing member


20


can more easily plunge into snow, reducing the operator's workload of removing snow.




Furthermore, in the present embodiment, (4) the control device


105


is disposed in such a manner that the center of gravity G


3


of the control device


105


is positioned behind the center of gravity G


2


of the battery


101


. Thus the control device


105


is protected from snow damage.




Now, with reference to

FIGS. 9

to


11


, the snow removing function with the snow removal machine


10


as described above will be described.





FIG. 9

shows a state where the snow removing member


20


is held up at the highest position. In this state, the expansion mechanism


12


is contracted the most.




Only when the operating lever


143


of the height adjusting lever mechanism


140


is pushed in the direction of the arrow ru, the high pressure gas inside the cylinder


151


of the expansion mechanism


120


can pass through the piston to the upper or lower side. In this state, when the grips


42


,


42


are held up, the expansion mechanism


120


is expanded, so. that the body frame


11


swings upwardly (in the direction of an arrow “Up”) around the drive wheel axles


67


R,


67


L. As a result, the snow removing member


20


swings downwardly as shown in FIG.


10


.




Thereafter, when the grips


42


,


42


are held down, the expansion mechanism


120


is contracted, so that the body frame


11


swings downwardly (in the direction of an arrow “Dw”) around the drive wheel axles


67


R,


67


L. As a result, the snow removing member


20


swings upwardly. In this manner, the snow removing member


20


can be adjusted in height.




When the operating lever


143


is returned to the original position, the high pressure gas inside the cylinder


151


of the expansion mechanism


120


cannot pass through the piston to the upper or lower side. In this state, the snow removing member


20


can be held at a certain height by blocking the upward and downward swings of the body frame


11


.





FIG. 11

shows the state where the snow removing member


20


is held down at the lowest position. In this state, the expansion mechanism


120


is expanded to the full extent.




As shown in

FIG. 11

, the snow removal machine


10


is set in such a manner that an extension line E


1


of the body frame


11


passes through the center point E


2


of height H of the snow removing member


20


on a snow removing surface


21




a


of the snow removing part


21


constituting the snow removing member


20


when the grips


42


,


42


are held up and the body frame is inclined with the front down. At this time, the snow removing member


20


is upright and the bottom surface


20




a


of the snow removing member


20


is positioned below a ground-contacting surface


31




a


of the crawler belts


31


R,


31


L.




When snow is removed with the snow removal machine


10


, the force f of the snow acting on the snow removing surface


21




a


of the snow removing part


21


of the snow removing member


20


usually acts in a upwardly slanting direction to the rear with respect to the snow removing part


21


. The force f acting on the snow removing part


21


is supported on the shaft center in the longitudinal direction of the body frame inclined in substantially the same direction as that of the force f. Thus the slanting direction of the force f and the body frame


11


is substantially the same, so that no large eccentric load acts on the body frame


11


eliminating the need to enhance the strength of the body frame


11


more than required, reducing the weight of the body frame


11


.




Further, when the body frame


11


is inclined with the front down, the center of gravity of the snow removal machine


10


moves to a forward position. Accordingly, the snow removing member


20


can easily plunge into snow Sn, reducing the operator's snow removing labor. Furthermore, the driving force of the drive wheels


32


R,


32


L on the crawler belts


31


R, .


31


L is further enhanced. Accordingly, the running-through performance of the snow removal machine


10


on a road Gr or snow with the crawler belts


31


R,


31


L is further enhanced.




Now, with reference to

FIGS. 12A

to


13


B the relationship between the running direction of the snow removal machine


10


and the function of the power transmission mechanism


60


will be described.





FIG. 12A

shows that the operator walking not shown in the figure holds the grips


42


,


42


and operates the snow removal machine


10


to run linearly forward, removing snow with the snow removing member


20


pushing out the snow Sn in front. Here, the frictional resistance FR between a road surface and the right crawler belt


31


R is equal to the frictional resistance FL between a road surface and the left crawler belt


31


L in the case of running linearly on a flat road.





FIG. 12B

shows the power transmission mechanism


60


and the surroundings in the state where the snow removal machine


10


runs linearly as shown in FIG.


12


A.




Power of the electric motor


51


makes the second large gear


65


, the differential case


71


and the pivot shaft


72


rotate in the direction of an arrow “x,” and makes the drive bevel gears


73


,


73


revolve in the direction of the arrow x, and makes the right and left driven bevel gears


74


R,


74


L, the right and left drive wheel axles


67


R,


67


L and the right and left drive wheels


32


R and


32


L rotate in the direction of the arrow x. As a result, the right and left crawler belts


31


R,


31


L is propelled.




Since FR=FL, the driving force of the right driven bevel gear


74


R and the driving force of the left driven bevel gear


74


L are the same. Accordingly, the drive bevel gears


73


,


73


do not rotate on the pivot shaft


72


. The rotational speed NR of the right drive wheel


32


R is equal to the rotational speed NL of the left drive wheel


32


L. Accordingly, the right and left crawler belts


31


R,


31


L have the same running speed.





FIG. 13A

shows a state where the snow removing member


20


provided at the front of the vehicle pushes out snow Sn while the snow removal machine


10


is turning right, running. At that time, the right frictional resistance FR is larger than the left frictional resistance FL (FR>FL). That is, there occurs difference between the right and left frictional resistances FR, FL.





FIG. 13B

shows the power transmission mechanism


60


and the surroundings in the state where the snow removal machine


10


is turning right as shown in FIG.


13


A.




The fact FR>FL results in a larger driving force of the right driven bevel gear


74


R than that of the left driven bevel gear


74


L. Accordingly, the right and left drive bevel gears


73


,


73


rotate about the pivot shaft


72


in directions of arrows y and y while revolving in a direction of arrow x. That is, the speed of the left drive wheel


32


L is increased by the amount of the decreased speed of the right drive wheel


32


R of a larger frictional resistance. This provides a rotational difference between the right and left drive wheels


32


R,


32


L to permit the snow removal machine


10


to run smoothly at the time of changing its direction.




Since the rotational speed NL of the left drive wheel


32


L is larger than the rotational speed NR of the right drive wheel


32


R (NR<NL), the running speed of the left crawler belt


31


L is greater than that of the right crawler belt


31


R. As a result, the snow removal machine


10


can easily turn to the right while running.




In the case where the snow removal machine


10


is turning to the left while running, FR<FL, which results in. the reverse function of the power transmission mechanism


60


of the function at the time of turning right as described above. The running speed of the right crawler belt


31


R is greater than that of the left crawler belt


31


L.




In summary, the differential gear


66


interposed between the right and left drive wheel axles


67


R,


67


L can absorb the difference in the rotational speeds NR, NL between the right and left drive wheels


32


R,


32


L when the running direction of the walking-type snow removal machine


10


is being changed or corrected. Accordingly, changing direction of the snow removal machine


10


is easy and requires less workload of the operator. Further, since the turning radius can be reduced, the turning performance of the snow removal machine


10


can be enhanced. The easy turning of the snow removal machine


10


enhances its operability and reduces labor. Thus the snow removing workability of the snow removal machine


10


is enhanced.




In the above embodiment of the present invention, the differential gear


66


may be of any type as long as it absorbs the difference in rotational speeds NR, NL between the right and left drive wheels


32


R,


32


L when the running direction of the walking-type snow removal machine


10


is changed or corrected, not being limited to the specific structure as shown in

FIGS. 4 and 5

. Further the differential gear


66


may be the one equipped with a limited slip differential.




Furthermore, the potentiometer


43


, the operating lever


44


, the brake lever


45


and the height adjusting lever mechanism


140


can be disposed on either side of the right and left grips


42


,


42


.




Obviously, various minor changes and modifications of the present invention are possible in the light of the above teaching. It is therefore to be understood that within the scope of the appended claims the invention may be practiced otherwise than as specifically described.



Claims
  • 1. A snow removal machine comprising:a body frame; a snow removing member disposed at a front part of the body frame and having a snow removing surface for pushing snow over a working surface; a pair of operating handles disposed at a rear part of the body frame; a pair of coaxial drive wheel axles each mounted on a respective one of right and left sides of the body frame for undergoing rotation; a pair of right and left drive wheels each mounted on a respective one of the drive wheel axles for rotation therewith; a rolling wheel axle mounted on the body frame for undergoing rotation; a pair of right and left rolling wheels each mounted on the rolling wheel axle and disposed on a respective one of the right and left sides of the body frame; a first crawler belt disposed on the right side of the body frame and entrained around the right driving wheel and the right rolling wheel for rotation therewith; a second crawler belt disposed on the left side of the body frame and entrained around the left driving wheel and the left rolling wheel for rotation therewith; an electric motor mounted on the body frame for driving the right and left drive wheels to rotate the first and second crawler belts, the electric motor having a motor shaft having a center disposed above a center of the drive wheel axles and rearwardly of the snow removing member so that the center of the motor shaft and the center of the drive wheel axles lie on a straight line inclined toward the front part of the body frame; a power transmission mechanism for transmitting power from the electric motor to the right and left driving wheels to rotate the first and second crawler belts; and a battery mounted on the body frame for supplying electrical power to the electric motor and disposed between the drive wheel axles and the rolling wheel axle.
  • 2. A snow removal machine as set forth in claim 1; further comprising a control device for controlling the electric motor.
  • 3. A snow removal machine according to claim 2; wherein the right and left drive wheels are disposed forwardly of the right and left rolling wheels toward the front part of the body frame.
  • 4. A snow removal machine according to claim 3; wherein the electric motor has a center of gravity disposed proximate the center of the drive wheel axles.
  • 5. A snow removal machine according to claim 4; wherein the battery has a center of gravity disposed rearwardly of the center of gravity of the electric motor toward the rear part of the body frame.
  • 6. A snow removal machine according to claim 5, wherein the control device has a center of gravity disposed rearwardly of the center of gravity of the battery toward the rear part of the body frame.
  • 7. A snow removal machine as set forth in claim 1; wherein a line extending across the body frame and the snow removing member passes through a central point of the snow removing surface of the snow removing member when the body frame is inclined relative to the working surface and the snow removing member engages the working surface.
  • 8. A snow removal machine according to claim 7; wherein the central point of the snow removing surface is disposed at a center of a height of the snow removing member.
  • 9. A snow removal machine as set forth in claim 1; further comprising a differential gear disposed between the drive wheel axles for absorbing a difference in rotational speed between the right and left drive wheels; and wherein the power of the electric motor is transmitted to the right and left drive wheels through the differential gear and the drive wheel axles.
  • 10. A snow removal machine according to claim 1; wherein the power transmission mechanism is disposed alongside the drive wheel axles and proximate the electric motor.
  • 11. A snow removal machine comprising:a body frame having a first side and a second side opposite the first side; a snow removing member mounted on the body frame across the first and second sides thereof for removing snow; a pair of coaxial first wheel axles each mounted on a respective one of the first and second sides of the body frame for undergoing rotation; a pair of drive wheels each mounted on a respective one of the first wheel axles for rotation therewith; a second wheel axle mounted on the body frame for undergoing rotation; a pair of rolling wheels each mounted on the second wheel axle and disposed on a respective one of the first and second sides of the body frame; a first crawler belt disposed on the first side of the body frame and entrained around one of the driving wheels and one of the rolling wheels for rotation therewith; a second crawler belt disposed on the second side of the body frame and entrained around the other of the driving wheels and the other of the rolling wheels for rotation therewith; and an electric motor mounted on the body frame for driving the drive wheels to rotate the first and second crawler belts, the electric motor having a motor shaft having a center disposed above a center of the first wheel axles so that the center of the motor shaft and a center of the second wheel axles lie on a straight line inclined toward the snow removing member.
  • 12. A snow removal machine according to claim 11; further comprising a battery mounted on the body frame for supplying electrical power to the electric motor, the battery being disposed between the first wheel axles and the second wheel axle.
  • 13. A snow removal machine according to claim 11; further comprising a power transmission mechanism for transmitting power from the electric motor to the driving wheels to rotate the first and second crawler belts, the power transmission mechanism being disposed alongside the first wheel axles and proximate the electric motor.
  • 14. A snow removal machine according to claim 11; wherein the electric motor has a center of gravity disposed proximate the center of the first wheel axles.
  • 15. A snow removal machine according to claim 14; further comprising a battery mounted on the body frame for supplying electrical power to the electric motor, the battery having a center of gravity disposed between the center of gravity of the electric motor and a first portion of the body frame opposite to a second portion of the body frame on which the snow removing member is mounted.
  • 16. A snow removal machine according to claim 15; further comprising a control device for controlling the electric motor, the control device having a center of gravity disposed between the center of gravity of the battery and the first portion of the body frame.
  • 17. A snow removal machine according to claim 11; further comprising a differential gear disposed between the first wheel axles for absorbing a difference in rotational speed between each of the drive wheels.
  • 18. A snow removal machine comprising:a body frame having a first side and a second side opposite the first side; a snow removing member mounted on the body frame across the first and second sides thereof for removing snow; a pair of coaxial first wheel axles each mounted on a respective one of the first and second sides of the body frame for undergoing rotation; a pair of drive wheels each mounted on a respective one of the first wheel axles for rotation therewith; a second wheel axle mounted on the body frame for undergoing rotation; a pair of rolling wheels each mounted on the second wheel axle and disposed on a respective one of the first and second sides of the body frame; a first crawler belt disposed on the first side of the body frame and entrained around one of the driving wheels and one of the rolling wheels for rotation therewith; a second crawler belt disposed on the second side of the body frame and entrained around the other of the driving wheels and the other of the rolling wheels for rotation therewith; an electric motor mounted on the body frame for driving the drive wheels to rotate the first and second crawler belts; a battery mounted on the body frame for supplying electrical power to the electric motor to drive the drive wheels, the battery being disposed between the first wheel axles and the second wheel axle; and a differential gear disposed between the first wheel axles for absorbing a difference in rotational speed between each of the drive wheels when a running direction of the snow removal machine is changed during snow removal.
  • 19. A snow removal machine according to claim 18; wherein the electric motor has a center of gravity disposed proximate a center of the first wheel axles.
  • 20. A snow removal machine according to claim 18; wherein the battery has a center of gravity disposed between a center of gravity of the electric motor and a first portion of the body frame opposite to a second portion of the body frame on which the snow removing member is mounted.
Priority Claims (2)
Number Date Country Kind
2000-004080 Jan 2000 JP
2000-004089 Jan 2000 JP
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Number Name Date Kind
3580351 Mollen May 1971 A
4023287 De Brito May 1977 A
4532725 Trejo et al. Aug 1985 A
4783915 Sasaki et al. Nov 1988 A
5018592 Buchdrucker May 1991 A
5020250 Fuji et al. Jun 1991 A
5064011 Ogano et al. Nov 1991 A
6035561 Paytas et al. Mar 2000 A
6129166 Sueshige et al. Oct 2000 A
6131316 Yoshina et al. Oct 2000 A
6170179 Paytas et al. Jan 2001 B1
6173799 Miyazaki et al. Jan 2001 B1
Foreign Referenced Citations (6)
Number Date Country
60-18422 Jan 1985 JP
63293208 Nov 1988 JP
1-198910 Aug 1989 JP
2000-240026 Sep 2000 JP
2001-193030 Jul 2001 JP
2001-193031 Jul 2001 JP