Information
-
Patent Grant
-
6449882
-
Patent Number
6,449,882
-
Date Filed
Thursday, January 4, 200124 years ago
-
Date Issued
Tuesday, September 17, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 037 246
- 037 248
- 037 244
- 037 249
- 037 253
- 037 266
- 172 42
- 172 811
- 180 921
- 180 922
- 180 91
- 180 216
- 180 651
- 180 900
-
International Classifications
-
Abstract
A walking-type snow removal machine comprises a snow removing member provided at a front part of a body frame for pushing snow forward, and crawler belts provided on right and left sides of the body frame. The body frame carries thereon an electric motor and a battery. The electric motor drives right and left drive wheels to drive the crawler belts. The electric motor generates little noise as compared with an engine, and contributes to downsizing of the snow removal machine. The battery supplies electrical power to the electric motor.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an improvement in a walking type snow removal machine which is self-propelled by power.
2. Description of the Related Art
In recent years, auger-type snow removal machines which are self-propelled by power and operated by operators walking with the machines have been extensively used to reduce the workload of the operators in clearing snow in a small area. An example of such auger-type snow removal machines is disclosed in, for example, Japanese Patent Laid-Open Publication No. SHO-
63-293208
entitled “POWER TRANSMISSION DEVICE FOR SNOW REMOVAL MACHINE”.
The disclosed snow removal machine comprises an auger and a blower provided at a front part of the body and handles provided at a rear part of the body. The auger, blower and right and left crawlers are driven by engine power provided via a transmission. The snow removal machine is of a walking type and is relatively small.
However, the snow removal machine is arranged such that snow raked in by the auger is thrown away with the blower through a shoot, thereby limiting a place to clear of snow. For example, there is a limit in using the auger-type snow removal machine in a small area such as a residential area in the suburbs or an urban district. Further, since it employs an engine as a power source, due care should be taken as to noises generated by the engine, especially when the auger-type snow removal machine is used at a quiet time, i.e., in an early morning or at midnight in a residential area or an urban district.
In this context, there has been a demand for a walking-type snow removal machine which can be used easily at any time even in such a small area as a residential area in the suburbs or an urban district.
Further, in the snow removal machine disclosed in the above-mentioned publication, the right and left crawlers always have the same running speed. Accordingly, when the running direction of the snow removal machine is changed or corrected, a difference in rotational speed between the right and left crawlers cannot be absorbed. It is thus required to hold up the snow removal machine with human power to suspend in midair one of the crawlers to change the direction. However, the snow removal machine runs with the crawlers having larger ground-contacting surfaces and has a larger turning radius, thereby presenting a problem of difficult turning.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a walking-type snow removal machine that can be used easily at any time and turns easily with agility.
According to one aspect of the present invention, there is provided a snow removal machine comprising a body frame, a snow removing member provided at the front of the body frame for pushing out snow, operating handles provided at the rear of the body frame, crawler belts provided on the right and left sides of the body frame, an electric motor provided on the body frame for driving the right and left crawler belts through right and left drive wheels, and a battery provided on the body frame for supplying electric power to the electric motor.
The electric motor supplied with power by the battery drives the right and left crawler belts through the right and left drive wheels. The operator controls the operating handles while walking to propel the snow removing machine. The snow removing member provided at the front of the body frame pushes out snow forward to remove snow easily. Thus the snow removal machine can be used even in a small area. Since the electric motor is used as a drive source, the snow removal machine can be made small as compared with a snow removal machine employing an engine. In addition, it generates very small noise and can be used at any time from early morning till midnight.
In a preferred form, the snow removal machine further comprises a control device for controlling the electric motor. The right and left drive wheels are desirably disposed at the front part of the right and left crawler belts. The electric motor is desirably disposed in such a manner that the center of gravity of the electric motor is positioned in the vicinity of the center of axles of the right and left drive wheels. The battery is disposed in such a manner that the center of gravity of the battery is positioned behind the center of gravity of the electric motor. The control device is disposed in such a manner that the center of gravity of the control device is positioned behind the center of gravity of the battery. That is, the electric motor and the battery of relatively large weight are positioned in forward positions, whereby the center of gravity of the snow removal machine is positioned forward, so that the snow removing member easily plunges into snow. Further, since the center of gravity of the snow removal machine is biased to the side of the drive wheels, the driving force of the drive wheels on the crawler belts can be sufficiently obtained. More specifically, the center of the motor shaft of the electric motor may be disposed above and ahead of the center of the axles of the drive wheels. Further, it is preferred to dispose the control device in a position to prevent it from snow damage.
Desirably, an extension line of the body frame is arranged to pass substantially over the center: point of a height of the snow removing member on a snow removing surface of the snow removing member when the body frame is inclined with its front part held downward. In removing snow, snow force acting on the snow removing member in an upwardly slanting direction to the rear is supported on the shaft center of the body frame in the longitudinal direction. Thus, large eccentric load does not act on the body frame.
Preferably, the snow removal machine further comprises a differential gear interposed between the axles on which to couple the right and left drive wheels. Power of the electric motor is transmitted to the right and left drive wheels through the differential gear and the axles. Accordingly, when the running direction of the snow removal machine is changed or corrected, difference in rotational speed between the right and left drive wheels is absorbed by the differential gear. Thus, the snow removal machine can easily change its direction and has a smaller turning radius.
BRIEF DESCRIPTION OF THE DRAWINGS
A preferred embodiment of the present invention will be described in more detail below, by way of example only, with reference to the accompanying drawings, in which:
FIG. 1
is a side view showing a snow removal machine according to the present invention;
FIG. 2
is a top plan view of the snow removal machine shown in
FIG. 1
;
FIG. 3
is an exploded perspective view of the snow removal machine shown in
FIG. 1
;
FIG. 4
is a schematic top plan view of crawler belts, a drive mechanism and its surroundings of the snow removal machine shown in
FIG. 1
;
FIG. 5
is an enlarged sectional view of the snow removal machine taken along line
5
—
5
of
FIG. 2
;
FIG. 6
is an. enlarged perspective view showing details of an expansion mechanism provided at the rear of the snow removal machine of
FIG. 1
;
FIG. 7
is a partial sectional view of a mounting structure of the lower part of the expansion mechanism and an adjusting lever mechanism;
FIG. 8A
is a sectional view of the expansion mechanism of
FIG. 6
in the most-extended state, while
FIG. 8B
is an enlarged sectional view of a part denoted by reference character “b” of
FIG. 8A
;
FIG. 9
is a schematic side elevational view showing the positional relationship between the components of the snow removal machine according to the present invention;
FIG. 10
is a schematic side elevational view showing an operation of the snow removal machine in a normal state in which its body frame is inclined halfway for snow removal;
FIG. 11
is a view similar to
FIG. 10
but showing a sectional view of the snow removal machine in a state in which the expansion mechanism is extended the most;
FIG. 12A
is a top plan view showing an operation of the snow removal machine in linear forward motion;
FIG. 12B
is a schematic diagram showing a power transmission mechanism of the snow removal machine in such motion;
FIG. 13A
is a top plan view showing an operation of the snow removal machine making a right turn; and
FIG. 13B
is a schematic diagram showing the power transmission mechanism of the snow removal machine making such a turn.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The following description is merely exemplary in nature and is in no way intended to limit the invention, its application or uses.
As shown in
FIGS. 1 and 2
, a snow removal machine
10
has a snow removing member
20
at the front of a body frame
11
. Crawler belts
31
R,
31
L (See
FIG. 2
) are provided on the right and left sides of the body frame
11
, respectively. Right and left operating handles
41
,
41
are provided at the rear of the body frame
11
. An electric motor
51
, a power transmission mechanism
60
, a pair of right and left batteries
101
,
101
, a charger
103
and a control device
105
are mounted to the body frame
11
. The snow removal machine
10
is a walking-type snow removal machine that is self propelled with the electric motor
51
driving as a drive source the pair of right and left crawler belts
31
R,
31
L, while being controlled by the operator not shown in the figures walking with the operating handles
41
,
41
.
The pair of batteries
101
,
101
are electric sources supplying electric power to the electric motor
51
, which batteries are mounted to the upper part of the body frame
11
through a battery box
102
.
The charger
103
charges the batteries
101
,
101
with a plug
104
inserted into an AC power receptacle of a home power source or the like. The charger
103
is attached to the battery box
102
.
The control device
105
controls the electric motor
51
based on signals from a Operating panel
106
provided on the operating handles
41
,
41
and a potentiometer that is described later. The control device
105
is attached to the side of the charger
103
. In
FIG. 1
, the reference numeral
38
designates a belt biasing member and
107
designates a cover.
Right and left drive wheels
321
R,
32
L are disposed on the front side of the right and left crawler belts
31
R,
31
L. Right and left rolling wheels
33
R,
33
L are disposed on the rear side of the right and left crawler belts
31
R,
31
L. The crawler belts
31
R,
31
L are wound around the drive wheel
32
R and the rolling wheel
33
R, and
32
L and
33
L, respectively.
The right and left operating handles
41
,
41
extend backwardly from the rear of the body frame
11
. The operating handles
41
,
41
have grips
44
,
44
at their ends. In the vicinity of the right grip
42
, a operating lever
44
for changing the rotational number of the electric motor
51
and the potentiometer
43
are provided. The left grip
42
is provided with a brake lever
45
for braking the right and left drive wheels
32
R,
32
L.
The snow removal machine
10
pushes snow forward with the snow removing member
20
to easily clear the snow. Thus it is convenient to use even in a smaller area than an area where the conventional auger-type snow removal machine can work. Further, since the electric motor
51
is employed as a drive source for the crawler belts
31
R,
31
L, the drive mechanism can be made much smaller than in the case where an engine is employed, which results in the more compact snow removal machine
10
as a whole. The snow removal machine
10
of the present invention is thus a compact waking-type snow removal machine, which provides agility and enhanced transportability and operability, reducing labor of the operator.
Employing the electric motor
51
as a drive source enables much smaller noise than an engine. Accordingly it is possible to use the snow removal machine
10
to remove snow easily at any time during long hours from early morning till night.
As shown in
FIG. 3
, the body frame
11
is a pipe frame of a U-shaped pipe material having right and left horizontally extending side members
12
,
12
with their rear parts inclined upwardly in the rearward direction, and a cross member
13
extending between the rear ends of the side members
12
,
12
. The right and left side members
12
,
12
are provided with fork ends
14
,
14
at the top ends thereof, right and left brackets
15
,
15
at the front bottoms thereof, and right and left brackets
16
,
16
at some midpoints of the lengths. The cross member
13
is provided with a bracket
17
in the middle of the width.
The snow removing member
20
is equipped with a snow removing part
21
detachably mounted to the front of the body frame
11
to push out snow, and guide plates
22
,
22
in a plate shape mounted to the right and left of the snow removing part
21
to guide snow into the snow removing part
21
. The snow removing part
21
has an arcuate cross section curved projectingly in the rearward direction of the vehicle body in a side view. On the rear surface of the snow removing part
21
, right and left mounting panels
23
,
23
are provided, which also serve as vertical ribs. The mounting plates
23
,
23
are attached at their upper parts to the fork ends
14
,
14
with bolts and nuts
24
,
24
, and are attached at their lower parts to the brackets
15
,
15
through right and left mounting arms
25
,
25
with bolts and nuts
26
,
26
. The snow removing member
20
is thus detachably mounted to the front of the body frame. The reference numerals
27
,
27
designate bolts for attaching the guide plates
22
,
22
to the snow removing part
21
.
A drive mechanism
50
has a structure into which the electric motor
51
and the power transmission mechanism
60
are integrally incorporated. The drive mechanism
50
has hangers
94
,
94
on the right and left sides, and are detachably mounted at some midpoints of lengths of the body frame
11
with the top surfaces of the hangers
94
,
94
laid over the bottom surfaces of the brackets
16
,
16
and connected to them by bolts and nuts
95
,
95
.
FIG. 4
shows a schematic diagram of the crawler belts, the drive mechanism and the surroundings of the snow removal machine of the present invention.
In
FIG. 4
, the power transmission mechanism
60
consists of a first small gear
61
coupled to a motor shaft
52
of the electric motor
51
, a first large gear
62
, a second small gear
63
, a second large gear
65
, a differential gear
66
and right and left drive wheel axles
67
R,
67
L. These members are housed in a case
68
. The first large gear
62
engages with the first small gear
61
, having a larger diameter than the first small gear
61
. The second small gear
63
has a smaller diameter than the first large gear
62
. The first large gear
62
and the second small gear
63
are coupled to rotate in the same direction through an intermediate shaft
64
. The second large gear
65
engages with the second small gear
63
, having a larger diameter than the second small gear
63
. The differential gear
66
is coupled to the second large gear
65
. The right and left drive wheel axles
67
R,
67
L are coupled to the differential gear
66
. Each of the gears
61
to
63
and
65
is a spur gear. To the right and left drive wheel axles
67
R,
67
L, the right and left drive wheels
32
R,
32
L are mounted.
The differential gear
66
consists of a differential case
71
concentrically mounted to a side surface of the second large gear
65
, a pivot shaft
72
mounted to the differential case
71
, a pair of drive bevel gears
73
,
73
mounted for idle rotation on the pivot shaft
72
, a pair of right and left driven bevel gears
74
R,
74
L engaging with the drive bevel gears
73
,
73
, and the right and left drive wheel axles
67
R,
67
L coupled to the driven bevel gears
74
R,
74
L. The pivot shaft
72
extends in a direction perpendicular to the drive wheel axles
67
R,
67
L.
With the differential gear
66
interposed between the right and left drive wheel axles
67
R,
67
L, power from the electric motor
51
is transmitted through the differential gear
66
and the drive wheel axles
67
R,
67
L to the right and left drive wheels
32
R,
32
L to drive the right and left crawler belts
31
R,
31
L. The direction of rotation of the right and left drive wheels
32
R,
32
L corresponds to that of the motor shaft
52
.
The right and left rolling wheels
33
R,
33
L are rotatably mounted to a rolling wheel axle
34
.
The snow removal machine
10
further includes a pair of right and left driving frames
35
,
35
(See
FIG. 3
) narrowly extending back and forth, which are disposed inside the right drive wheel
32
R and the right. rolling wheel
33
R, and the left drive wheel
32
L and the left rolling wheel
33
L, respectively. Across the rear ends of the driving frames
35
,
35
, a cross member
36
is extended. The right and left driving frames
35
,
35
support at their front parts the right and left drive wheel axles
67
R,
67
L, permitting their rotation, and supports at their rear parts the rolling wheel axle
34
, permitting its rotation. Right and left adjusting bolts
37
,
37
extending from the rolling wheel axle
34
in the rearward direction are fitted to the cross member
36
so that they are adjustable in the back and forth directions. With the adjusting bolts
37
,
37
adjusted in the back and forth directions, the rolling wheel axle
34
is moved back and forth to adjust the tension of the right and left crawler belts
31
R,
31
L.
In the figure, the reference numeral
35
a
designates a long hole extending back and forth, and the reference numerals
81
to
86
designate bearings.
FIG. 5
shows an enlarged specific sectional view taken along the line
5
—
5
in FIG.
2
.
The case
68
of the power transmission mechanism
60
has a case body
91
, a lid
92
bolted to the case body
91
to block the opening of the case body
91
, a tubular right axle case
93
R bolted to the right end of the case body
91
and a tubular left axle case
93
L bolted to the left end of the lid
92
.
The electric motor
51
is bolted to the case body
91
. The intermediate shaft
64
is rotatably supported by the case body
91
and the lid
92
through the bearings
82
,
82
. The right axle case
93
R and the left axle case
93
L are concentrically disposed and house the right and left drive wheel axles
67
R,
67
L. The right and left drive wheel axles
67
R,
67
L are rotatably supported by the right and left axle cases
93
R,
93
L through the bearings
84
,
84
and
85
,
85
.
Right and left brake covers
111
,
111
are bolted to the top ends of the right and left axle cases
93
R,
93
L. Right and left brake mechanisms
112
,
112
are mounted to the right and left brake covers
111
,
111
. Each of the brake mechanisms
112
is a radially expanding drum brake. Each brake mechanism mainly consists of a brake shoe
113
with a brake pad mounted to the brake cover
111
, a cam not shown in the figure for expanding the brake shoe
113
in diameter and a brake drum
114
surrounding the brake shoe
113
. The brake drums
114
,
114
are mounted to the right and left drive wheel axles
67
R,
67
L. Through the operation of the brake lever
45
as shown in
FIG. 2
, the brake drums
114
,
114
on the rotating side are braked with the brake shoes
113
,
113
on the stationary side through brake;cables and cams not shown in the figure, thereby to stop the snow removal machine
10
.
The drive mechanism
50
is mounted to the body frame
11
by fastening the side members
12
,
12
, the brackets
16
,
16
of the side members
12
,
12
and the hangers
94
,
94
of the right and left axle cases
93
R,
93
L to each other with bolts and nuts
95
,
95
. The case
68
is rotatable on the drive wheel axles
67
R,
67
L through the bearings
83
,
83
. Accordingly the body frame
11
can swing up and down on the drive wheel axles
67
R,
67
L.
As shown in
FIG. 6
, the snow removal machine
10
is equipped with an expansion mechanism
120
for permitting the up and down swings of the body frame
11
to adjust the height of the snow removing member
20
as shown in
FIG. 1
, as well as stopping the up and down swings of the body frame
11
after the adjustment of the height of the snow removing member
20
. The expansion mechanism
120
has a structure in which a hanger
121
on its top end is attached to the bracket
17
with a pivot pin
122
in such a manner that it can swing back and front, and its bottom end is attached to the cross member
36
through a connector bar
123
. The mounting structure of the bottom end of the expansion mechanism
120
will be described later. The connector bar
123
is a long length of member fastened to the cross member
36
with the right and left adjusting bolts
37
,
37
along the back surface of the cross member
36
between the right and left driving frames
35
,
35
. In the vicinity of the right grip
42
, a height adjusting lever mechanism
140
that is described later is mounted.
FIG. 7
shows details of the mounting structure of the lower part of the expansion mechanism
120
and the adjusting lever mechanism
140
as shown in FIG.
6
.
The mounting structure of the lower part of the expansion mechanism
120
includes a pivot bolt
124
in the middle of the body width of the connector bar
123
. A first bracket
125
is rotatably attached to the pivot bolt
124
. A second bracket
127
is attached to the first bracket
125
so as to be able to rotate up and down through a first pivot pin
126
. A piston rod
153
of the expansion mechanism
120
is screwed at its lower part in the second bracket
127
for attachment, thereby to attach the lower part of the expansion mechanism
120
to the cross member
36
in such a manner that it can swing up and down and rotate from side to side.
The second bracket
127
has a second pivot pin
131
. A swing arm
132
is rotatably mounted at its base end to the second pivot pin
131
. The swing arm
132
is a moving member extending in such a manner that a push rod
154
protruded downwardly from the piston rod
153
abuts at its bottom end against the swing arm
132
. The swing arm
132
is resiliently biased downwardly with a torsion spring
133
wound on the second pivot pin
131
. The first pivot pin
126
serves as a stopper when the swing arm
132
swings downwardly.
The height adjusting lever mechanism
140
has an operating lever
143
installed into a case
141
through a shaft
142
. When the operating lever
143
is pushed by the operator' s thumb to rotate in a clockwise direction as shown by an arrow “ru,” an inner wire
145
of a wire cable
144
is pulled. When a releasing lever
147
is pushed to the right, an auto-return mechanism not shown in the figure makes the operating lever
143
automatically come back to the position shown in a solid line from the position shown in a phantom line in the figure. The height adjusting lever mechanism
140
has a structure similar to that of a so-called speed changing lever mechanism mounted to a handle of a bicycle for shifting a speed changing clutch to high speed/low speed.
The wire cable
144
has a structure in which one end of the inner wire
145
pulled by the operating lever
143
is hooked on a swing tip
132
a
of the swing arm
132
, and one end of an outer tube
146
covering the inner wire
145
is attached to the second bracket
127
.
FIGS. 8A and 8B
show sectional views showing the structure of the expansion mechanism
120
as shown in FIG.
6
.
FIG. 8A
shows a sectional view of the expansion mechanism
120
in the most extended state.
FIG. 8B
shows an enlarged sectional view of a part indicated by “b” in FIG.
8
A.
The expansion mechanism
120
has a cylinder
151
with the closed upper end, a tubular piston
152
reciprocatingly movable in the cylinder
151
, a tubular piston:rod
153
attached to the bottom end of the piston
152
and extending downwardly, a push rod
154
reciprocatingly movable in the piston rod
153
, a valve element
155
driven by the push rod
154
to move up and down in the piston
152
, a valve seat
156
provided at the upper end of the piston
152
for opening/closing thereof by motions of the valve element
155
, and a compression spring
157
resiliently biasing the valve element
155
in a direction to block the valve seat
156
by the valve element
155
.
The combination of the valve element
155
, the valve seat
156
and the compression coil
157
constitutes a valve
158
. The inner space of the cylinder
151
is partitioned off into an upper chamber
161
and a lower chamber
162
by the piston
152
with the lower end of the cylinder
151
closed by an oil seal
159
. The upper chamber
161
and the lower chamber
162
communicate with each other through the valve
158
, the space
163
inside the piston
152
and channels
164
,
165
formed in the piston
152
. The upper chamber
161
and the lower chamber
162
are filled with a high pressure gas
166
such as a high pressure air. The lower chamber
162
is further filled with an oil
167
.
In the figures, the reference numeral
171
designates a sliding bearing,
172
designates a cylinder-side stopper,
173
designates a piston rod-side stopper,
174
designates an
0
ring,
175
designates a boot and
176
designates a nut.
As shown in
FIG. 8A
, when the operating lever
143
is in a blocking position P
1
as shown in a solid line, the valve
158
is closed as show:n in FIG.
8
B. In this state, a high pressure gas
166
cannot pass between the upper chamber
161
and the lower chamber
162
.
When the operating lever
143
is shifted to a releasing position P
2
as shown in a phantom line so as to pull the inner wire
145
, the swing arm
132
swings upwardly to push up the push rod
154
. The push rod
154
pushes up the valve element
155
, thereby to open the valve
158
. The upper chamber
161
and the lower chamber
162
communicate with each other through the valve
158
, the space
163
and the channels
164
,
165
. As a result, the high pressure gas
166
can pass between the upper chamber
161
and the lower chamber
162
.
When the releasing lever
147
is pushed, the operating lever
143
automatically returns from the releasing position P
2
to the original blocking position P
1
. As a result, the swing arm
132
swings downwardly to automatically return to the original position as shown in the figure. The push rod
154
then goes down and the valve
158
is again closed. The high pressure gas
166
cannot pass between the upper chamber
16
i and the lower chamber
162
.
FIG. 9
shows an explanatory view of the arrangement relationship of components of the snow removal machine according to the present invention.
In the side view of the snow removal machine
10
, the central position of the right and left drive wheel axles
67
R,
67
L is denoted by “A,” the position of the center of gravity G
1
of the electric motor
51
is “B,” the position of the center of gravity G
2
of the battery
101
is “C,” and the position of the center of gravity G
3
of the control device
105
is “D.” The center of the motor shaft
52
is positioned at B.
The center of gravity G
1
is positioned at the position B spaced apart by distance L
1
from the position A in the forward direction. The center of gravity G
2
is positioned at the position C spaced apart by distance L
2
from the position B in the backward direction. The center of gravity G
3
is positioned at position D spaced apart by distance L
3
from the position C in the backward direction. In addition, the center of gravity G
1
is positioned at a higher level than the right and left drive wheel axles
67
R,
67
L. The center of gravity G
2
is positioned at a higher level than the center of gravity G
1
. The center of gravity G
3
is positioned at a higher level than the center of gravity G
2
. That is, the electric motor
51
is disposed in such a manner that the motor shaft
52
of the electric motor
51
is positioned forwardly above the center of the right and left drive wheel axles
67
R,
67
L. The battery
101
is disposed behind the electric motor
51
. The charger
103
is disposed behind the battery
101
. The control device
105
is disposed backwardly above the charger
103
(backwardly above the battery
101
).
As described above, (1) the electric motor
51
is disposed in such a manner that the center of gravity G
1
of the electric motor
51
of a relatively large weight is positioned in the vicinity of the center of the right and left drive wheel axles
67
R,
67
L, so as to set the distance L
1
smaller; and (2) the position C is set in such a manner that the battery
101
is disposed with the center of gravity G
2
of the battery
101
positioned behind the center of gravity G
1
of the electric motor
51
, and the center of gravity G
2
of the battery
101
is positioned between the center of the rolling wheel axle
34
and the center of the drive wheel axles
67
R,
67
L.
With the arrangement (1) and (2), the center of gravity of the snow removal machine
10
is positioned forwardly. As a result, the snow removing member
20
can easily plunge into snow, reducing the operator's workload of removing snow. Further, since the center of gravity of the snow removal machine
10
is biased to the side of the drive wheels
32
R,
32
L, the driving force of the drive wheels
32
R,
32
L on the crawler belts
31
R,
31
L can be fully obtained. Accordingly, the running-through performance of the snow removal machine
10
on snow with the crawler belts
31
R,
31
L is enhanced.
In addition, in the present embodiment, (3) the electric motor
51
is positioned in such a manner that the center of the motor shaft
52
is above and ahead of the center of the right and left drive wheel axles
67
R,
67
L (on an inclined straight line L
4
). The rotational direction R
2
of the drive wheels
32
R,
32
L corresponds to the rotational direction R
1
of the motor shaft
52
, so that the torque acting direction of the drive wheels
32
R,
32
L can be made corresponding to that of the electric motor
51
. When the snow removal machine
10
is propelled, the torque of the electric motor
52
generated in a position above and ahead of the drive wheel axles
67
R,
67
L is effectively utilized, thereby to obtain more sufficient driving force of the drive wheels
32
R,
32
L on the crawler belts
31
R,
31
L. Accordingly, the running-through performance of the snow removal machine
10
on snow with the crawler belts
31
R,
31
L is more enhanced. Further, the snow removing member
20
can more easily plunge into snow, reducing the operator's workload of removing snow.
Furthermore, in the present embodiment, (4) the control device
105
is disposed in such a manner that the center of gravity G
3
of the control device
105
is positioned behind the center of gravity G
2
of the battery
101
. Thus the control device
105
is protected from snow damage.
Now, with reference to
FIGS. 9
to
11
, the snow removing function with the snow removal machine
10
as described above will be described.
FIG. 9
shows a state where the snow removing member
20
is held up at the highest position. In this state, the expansion mechanism
12
is contracted the most.
Only when the operating lever
143
of the height adjusting lever mechanism
140
is pushed in the direction of the arrow ru, the high pressure gas inside the cylinder
151
of the expansion mechanism
120
can pass through the piston to the upper or lower side. In this state, when the grips
42
,
42
are held up, the expansion mechanism
120
is expanded, so. that the body frame
11
swings upwardly (in the direction of an arrow “Up”) around the drive wheel axles
67
R,
67
L. As a result, the snow removing member
20
swings downwardly as shown in FIG.
10
.
Thereafter, when the grips
42
,
42
are held down, the expansion mechanism
120
is contracted, so that the body frame
11
swings downwardly (in the direction of an arrow “Dw”) around the drive wheel axles
67
R,
67
L. As a result, the snow removing member
20
swings upwardly. In this manner, the snow removing member
20
can be adjusted in height.
When the operating lever
143
is returned to the original position, the high pressure gas inside the cylinder
151
of the expansion mechanism
120
cannot pass through the piston to the upper or lower side. In this state, the snow removing member
20
can be held at a certain height by blocking the upward and downward swings of the body frame
11
.
FIG. 11
shows the state where the snow removing member
20
is held down at the lowest position. In this state, the expansion mechanism
120
is expanded to the full extent.
As shown in
FIG. 11
, the snow removal machine
10
is set in such a manner that an extension line E
1
of the body frame
11
passes through the center point E
2
of height H of the snow removing member
20
on a snow removing surface
21
a
of the snow removing part
21
constituting the snow removing member
20
when the grips
42
,
42
are held up and the body frame is inclined with the front down. At this time, the snow removing member
20
is upright and the bottom surface
20
a
of the snow removing member
20
is positioned below a ground-contacting surface
31
a
of the crawler belts
31
R,
31
L.
When snow is removed with the snow removal machine
10
, the force f of the snow acting on the snow removing surface
21
a
of the snow removing part
21
of the snow removing member
20
usually acts in a upwardly slanting direction to the rear with respect to the snow removing part
21
. The force f acting on the snow removing part
21
is supported on the shaft center in the longitudinal direction of the body frame inclined in substantially the same direction as that of the force f. Thus the slanting direction of the force f and the body frame
11
is substantially the same, so that no large eccentric load acts on the body frame
11
eliminating the need to enhance the strength of the body frame
11
more than required, reducing the weight of the body frame
11
.
Further, when the body frame
11
is inclined with the front down, the center of gravity of the snow removal machine
10
moves to a forward position. Accordingly, the snow removing member
20
can easily plunge into snow Sn, reducing the operator's snow removing labor. Furthermore, the driving force of the drive wheels
32
R,
32
L on the crawler belts
31
R, .
31
L is further enhanced. Accordingly, the running-through performance of the snow removal machine
10
on a road Gr or snow with the crawler belts
31
R,
31
L is further enhanced.
Now, with reference to
FIGS. 12A
to
13
B the relationship between the running direction of the snow removal machine
10
and the function of the power transmission mechanism
60
will be described.
FIG. 12A
shows that the operator walking not shown in the figure holds the grips
42
,
42
and operates the snow removal machine
10
to run linearly forward, removing snow with the snow removing member
20
pushing out the snow Sn in front. Here, the frictional resistance FR between a road surface and the right crawler belt
31
R is equal to the frictional resistance FL between a road surface and the left crawler belt
31
L in the case of running linearly on a flat road.
FIG. 12B
shows the power transmission mechanism
60
and the surroundings in the state where the snow removal machine
10
runs linearly as shown in FIG.
12
A.
Power of the electric motor
51
makes the second large gear
65
, the differential case
71
and the pivot shaft
72
rotate in the direction of an arrow “x,” and makes the drive bevel gears
73
,
73
revolve in the direction of the arrow x, and makes the right and left driven bevel gears
74
R,
74
L, the right and left drive wheel axles
67
R,
67
L and the right and left drive wheels
32
R and
32
L rotate in the direction of the arrow x. As a result, the right and left crawler belts
31
R,
31
L is propelled.
Since FR=FL, the driving force of the right driven bevel gear
74
R and the driving force of the left driven bevel gear
74
L are the same. Accordingly, the drive bevel gears
73
,
73
do not rotate on the pivot shaft
72
. The rotational speed NR of the right drive wheel
32
R is equal to the rotational speed NL of the left drive wheel
32
L. Accordingly, the right and left crawler belts
31
R,
31
L have the same running speed.
FIG. 13A
shows a state where the snow removing member
20
provided at the front of the vehicle pushes out snow Sn while the snow removal machine
10
is turning right, running. At that time, the right frictional resistance FR is larger than the left frictional resistance FL (FR>FL). That is, there occurs difference between the right and left frictional resistances FR, FL.
FIG. 13B
shows the power transmission mechanism
60
and the surroundings in the state where the snow removal machine
10
is turning right as shown in FIG.
13
A.
The fact FR>FL results in a larger driving force of the right driven bevel gear
74
R than that of the left driven bevel gear
74
L. Accordingly, the right and left drive bevel gears
73
,
73
rotate about the pivot shaft
72
in directions of arrows y and y while revolving in a direction of arrow x. That is, the speed of the left drive wheel
32
L is increased by the amount of the decreased speed of the right drive wheel
32
R of a larger frictional resistance. This provides a rotational difference between the right and left drive wheels
32
R,
32
L to permit the snow removal machine
10
to run smoothly at the time of changing its direction.
Since the rotational speed NL of the left drive wheel
32
L is larger than the rotational speed NR of the right drive wheel
32
R (NR<NL), the running speed of the left crawler belt
31
L is greater than that of the right crawler belt
31
R. As a result, the snow removal machine
10
can easily turn to the right while running.
In the case where the snow removal machine
10
is turning to the left while running, FR<FL, which results in. the reverse function of the power transmission mechanism
60
of the function at the time of turning right as described above. The running speed of the right crawler belt
31
R is greater than that of the left crawler belt
31
L.
In summary, the differential gear
66
interposed between the right and left drive wheel axles
67
R,
67
L can absorb the difference in the rotational speeds NR, NL between the right and left drive wheels
32
R,
32
L when the running direction of the walking-type snow removal machine
10
is being changed or corrected. Accordingly, changing direction of the snow removal machine
10
is easy and requires less workload of the operator. Further, since the turning radius can be reduced, the turning performance of the snow removal machine
10
can be enhanced. The easy turning of the snow removal machine
10
enhances its operability and reduces labor. Thus the snow removing workability of the snow removal machine
10
is enhanced.
In the above embodiment of the present invention, the differential gear
66
may be of any type as long as it absorbs the difference in rotational speeds NR, NL between the right and left drive wheels
32
R,
32
L when the running direction of the walking-type snow removal machine
10
is changed or corrected, not being limited to the specific structure as shown in
FIGS. 4 and 5
. Further the differential gear
66
may be the one equipped with a limited slip differential.
Furthermore, the potentiometer
43
, the operating lever
44
, the brake lever
45
and the height adjusting lever mechanism
140
can be disposed on either side of the right and left grips
42
,
42
.
Obviously, various minor changes and modifications of the present invention are possible in the light of the above teaching. It is therefore to be understood that within the scope of the appended claims the invention may be practiced otherwise than as specifically described.
Claims
- 1. A snow removal machine comprising:a body frame; a snow removing member disposed at a front part of the body frame and having a snow removing surface for pushing snow over a working surface; a pair of operating handles disposed at a rear part of the body frame; a pair of coaxial drive wheel axles each mounted on a respective one of right and left sides of the body frame for undergoing rotation; a pair of right and left drive wheels each mounted on a respective one of the drive wheel axles for rotation therewith; a rolling wheel axle mounted on the body frame for undergoing rotation; a pair of right and left rolling wheels each mounted on the rolling wheel axle and disposed on a respective one of the right and left sides of the body frame; a first crawler belt disposed on the right side of the body frame and entrained around the right driving wheel and the right rolling wheel for rotation therewith; a second crawler belt disposed on the left side of the body frame and entrained around the left driving wheel and the left rolling wheel for rotation therewith; an electric motor mounted on the body frame for driving the right and left drive wheels to rotate the first and second crawler belts, the electric motor having a motor shaft having a center disposed above a center of the drive wheel axles and rearwardly of the snow removing member so that the center of the motor shaft and the center of the drive wheel axles lie on a straight line inclined toward the front part of the body frame; a power transmission mechanism for transmitting power from the electric motor to the right and left driving wheels to rotate the first and second crawler belts; and a battery mounted on the body frame for supplying electrical power to the electric motor and disposed between the drive wheel axles and the rolling wheel axle.
- 2. A snow removal machine as set forth in claim 1; further comprising a control device for controlling the electric motor.
- 3. A snow removal machine according to claim 2; wherein the right and left drive wheels are disposed forwardly of the right and left rolling wheels toward the front part of the body frame.
- 4. A snow removal machine according to claim 3; wherein the electric motor has a center of gravity disposed proximate the center of the drive wheel axles.
- 5. A snow removal machine according to claim 4; wherein the battery has a center of gravity disposed rearwardly of the center of gravity of the electric motor toward the rear part of the body frame.
- 6. A snow removal machine according to claim 5, wherein the control device has a center of gravity disposed rearwardly of the center of gravity of the battery toward the rear part of the body frame.
- 7. A snow removal machine as set forth in claim 1; wherein a line extending across the body frame and the snow removing member passes through a central point of the snow removing surface of the snow removing member when the body frame is inclined relative to the working surface and the snow removing member engages the working surface.
- 8. A snow removal machine according to claim 7; wherein the central point of the snow removing surface is disposed at a center of a height of the snow removing member.
- 9. A snow removal machine as set forth in claim 1; further comprising a differential gear disposed between the drive wheel axles for absorbing a difference in rotational speed between the right and left drive wheels; and wherein the power of the electric motor is transmitted to the right and left drive wheels through the differential gear and the drive wheel axles.
- 10. A snow removal machine according to claim 1; wherein the power transmission mechanism is disposed alongside the drive wheel axles and proximate the electric motor.
- 11. A snow removal machine comprising:a body frame having a first side and a second side opposite the first side; a snow removing member mounted on the body frame across the first and second sides thereof for removing snow; a pair of coaxial first wheel axles each mounted on a respective one of the first and second sides of the body frame for undergoing rotation; a pair of drive wheels each mounted on a respective one of the first wheel axles for rotation therewith; a second wheel axle mounted on the body frame for undergoing rotation; a pair of rolling wheels each mounted on the second wheel axle and disposed on a respective one of the first and second sides of the body frame; a first crawler belt disposed on the first side of the body frame and entrained around one of the driving wheels and one of the rolling wheels for rotation therewith; a second crawler belt disposed on the second side of the body frame and entrained around the other of the driving wheels and the other of the rolling wheels for rotation therewith; and an electric motor mounted on the body frame for driving the drive wheels to rotate the first and second crawler belts, the electric motor having a motor shaft having a center disposed above a center of the first wheel axles so that the center of the motor shaft and a center of the second wheel axles lie on a straight line inclined toward the snow removing member.
- 12. A snow removal machine according to claim 11; further comprising a battery mounted on the body frame for supplying electrical power to the electric motor, the battery being disposed between the first wheel axles and the second wheel axle.
- 13. A snow removal machine according to claim 11; further comprising a power transmission mechanism for transmitting power from the electric motor to the driving wheels to rotate the first and second crawler belts, the power transmission mechanism being disposed alongside the first wheel axles and proximate the electric motor.
- 14. A snow removal machine according to claim 11; wherein the electric motor has a center of gravity disposed proximate the center of the first wheel axles.
- 15. A snow removal machine according to claim 14; further comprising a battery mounted on the body frame for supplying electrical power to the electric motor, the battery having a center of gravity disposed between the center of gravity of the electric motor and a first portion of the body frame opposite to a second portion of the body frame on which the snow removing member is mounted.
- 16. A snow removal machine according to claim 15; further comprising a control device for controlling the electric motor, the control device having a center of gravity disposed between the center of gravity of the battery and the first portion of the body frame.
- 17. A snow removal machine according to claim 11; further comprising a differential gear disposed between the first wheel axles for absorbing a difference in rotational speed between each of the drive wheels.
- 18. A snow removal machine comprising:a body frame having a first side and a second side opposite the first side; a snow removing member mounted on the body frame across the first and second sides thereof for removing snow; a pair of coaxial first wheel axles each mounted on a respective one of the first and second sides of the body frame for undergoing rotation; a pair of drive wheels each mounted on a respective one of the first wheel axles for rotation therewith; a second wheel axle mounted on the body frame for undergoing rotation; a pair of rolling wheels each mounted on the second wheel axle and disposed on a respective one of the first and second sides of the body frame; a first crawler belt disposed on the first side of the body frame and entrained around one of the driving wheels and one of the rolling wheels for rotation therewith; a second crawler belt disposed on the second side of the body frame and entrained around the other of the driving wheels and the other of the rolling wheels for rotation therewith; an electric motor mounted on the body frame for driving the drive wheels to rotate the first and second crawler belts; a battery mounted on the body frame for supplying electrical power to the electric motor to drive the drive wheels, the battery being disposed between the first wheel axles and the second wheel axle; and a differential gear disposed between the first wheel axles for absorbing a difference in rotational speed between each of the drive wheels when a running direction of the snow removal machine is changed during snow removal.
- 19. A snow removal machine according to claim 18; wherein the electric motor has a center of gravity disposed proximate a center of the first wheel axles.
- 20. A snow removal machine according to claim 18; wherein the battery has a center of gravity disposed between a center of gravity of the electric motor and a first portion of the body frame opposite to a second portion of the body frame on which the snow removing member is mounted.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2000-004080 |
Jan 2000 |
JP |
|
2000-004089 |
Jan 2000 |
JP |
|
US Referenced Citations (12)
Foreign Referenced Citations (6)
Number |
Date |
Country |
60-18422 |
Jan 1985 |
JP |
63293208 |
Nov 1988 |
JP |
1-198910 |
Aug 1989 |
JP |
2000-240026 |
Sep 2000 |
JP |
2001-193030 |
Jul 2001 |
JP |
2001-193031 |
Jul 2001 |
JP |