Snowboard binding system

BACKGROUND OF THE INVENTION

[0002] 1. Field of the Invention

[0003] The present invention generally relates to a snowboard binding system for releasably coupling a snowboard boot to a snowboard. More specifically, the present invention relates to a snowboard binding system that is easy to step-in and step-out of, which reduces flexing of portions of the snowboard binding to maintain a tight coupling between the snowboard boot and the snowboard binding.

[0004] 2. Background Information

[0005] In recent years, snowboarding has become a very popular winter sport. In fact, snowboarding was also an Olympic event during the winter games at Nagano, Japan. Snowboarding is similar to skiing in that a rider tides down a snow covered hill. The snowboard is generally shaped as a small surfboard or a large skateboard without wheels. The snowboarder stands on the snowboard with his or her feet generally transverse to the longitudinal axis of the snowboard. Similar to skiing, the snowboarder wears special boots, which are fixedly secured to the snowboard by a binding mechanism. In other words, unlike skiing, the snowboarder has both feet securely attached to a single snowboard with one foot positioned in front of the other foot. The snowboarder stands with both feet on the snowboard in a direction generally transverse to the longitudinal axis of the snowboard. Moreover, unlike skiing, the snowboarder does not utilize poles.

[0006] Snowboarding is a sport that involves balance and control of movement. When steering on a downhill slope, the snowboarder leans in various directions in order to control the direction of the movement of the snowboard. Specifically, as the snowboarder leans, his or her movements must be transmitted from the boots worn by the rider to the snowboard in order to maintain control of the snowboard. For example, when a snowboarder leans backward, the movement causes the snowboard to tilt accordingly turning in the direction of the lean. Similarly, leaning forward causes the board to tilt in a corresponding manner and thus causing the snowboard to turn in that direction.

[0007] Generally, the snowboarding sport may be divided into alpine and freestyle snowboarding. In alpine snowboarding, hard boots similar to those conventionally used for alpine skiing are worn, and fitted into so-called hard bindings mounted on the snowboard, which resemble alpine ski boot bindings. In freestyle snowboarding, soft boots similar to ordinary boots are typically worn.

[0008] Boots that are used for skiing and/or snowboarding must have a high degree of rigidity for effecting steering while skiing and snowboarding. In particular, when snowboarding it is important that the rider be able to lean to the side, backward and forward with respect to the snowboard. The motion corresponding to the direction of the lean of the rider is transmitted through the boots to the snowboard (or skis) to effect turning or braking. Therefore, it is extremely important that the boots worn by the rider have sufficient rigidity to transfer such leaning motion to the snowboard or skis.

[0009] In particular, the back side of a snowboard boot must be rigid in order to provide the appropriate support for controlling movement of the snowboard. Further, as the art of snowboarding has developed, riders have found that snowboard boots provide optimal support when the back side of the snowboard boots are inclined slightly, such that the knees of the rider are always slightly bent when wearing the boots on level ground. Therefore, standing up straight with knees straight when wearing inclined snowboard boots is not always comfortable. Further, walking in such snowboard boots is sometimes awkward.

[0010] Recently, snowboard boots have been developed which allow a rider to adjust and change the inclination of inclined backside snowboard boots. For example, there are snowboard boots which include a member known as a highback support that is secured to the snowboard boot by pins which allow the highback support to pivot about the pins. The highback support extends up the back side of the boot and when locked into position fixes the back side of the boot into a predetermined inclined position that is optimal for snowboarding. When unlocked, the highback support can pivot back and allow the rider wearing the boot to stand up straight and walk more freely without having to keep the knees bent. A simple bar is used with such a boot for locking the highback support in place. Typically, the bar braces the highback support into position. An upper end of the bar is fixed to an upper portion of the highback support by a pivot pin. A lower end of the bar is configured to fit into a hook formed in a lower portion of the boot. When a rider is wearing the boots, the rider must lean forward in order to fit the bar into and out of position. The lean forward requires a significant amount of effort due to the overall rigidity of the snowboard boots and therefore the bar configuration, especially in the snow and cold, can be difficult for some riders to release and/or engage.

[0011] In recent years, snowboard bindings have been designed that securely lock to the snowboard boots, but can be released by the snowboarder after riding. Sometimes these bindings are difficult to engage due to buildup of snow and or cold. Moreover, these bindings can be difficult to release the snowboarder's boots. Furthermore, these bindings can be uncomfortable when riding the snowboard due to continued shock between the snowboard boots and the bindings.

[0012] In view of the above, there exists a need for a snowboard binding which overcomes the above mentioned problems in the prior art. This invention addresses this need in the prior art as well as other needs, which will become apparent to those skilled in the art from this disclosure.

SUMMARY OF THE INVENTION

[0013] One object of the present invention is to provide a snowboard binding system that is relatively easy to step-in and step-out of and which reduces flexing the binding to maintain a tight coupling between the snowboard boot and the snowboard binding.

[0014] Another object of the present invention is to provide a snowboard binding system that has at least two height adjustment positions for accommodating snow between the snowboard binding and the sole of the snowboard boot.

[0015] Another object of the present invention is to provide a snowboard binding system which eliminates the rear binding beneath the sole of the snowboard boot.

[0016] Still another object of the present invention is to provide a snowboard binding system that is relatively simple and inexpensive to manufacture and assemble.

[0017] Still another object of the present invention is to provide a snowboard binding system that is relatively lightweight.

[0018] Still another object of the present invention is to provide a snowboard binding system that is relatively easy to step-in and step-out of without holding a release lever in a certain position.

[0019] Yet still another object of the present invention is to provide a snowboard binding, which reduces shock and improves power transfer between the sole of the snowboard boot and the snowboard binding.

[0020] In accordance with one aspect of the present invention, a snowboard binding is provided that comprises a base member, first and second lateral side attachment portions, and a rear binding arrangement. The base member has a front portion, a rear portion and a center longitudinal axis extending between the front and rear portions. The first and second lateral side attachment portions extend upwardly from the rear portion of the base member. The first and second lateral side attachment portions are laterally spaced apart relative to the center longitudinal axis. The rear binding arrangement is coupled to the rear portion of the base member. The rear binding arrangement includes a first rear binding member coupled to the first lateral side attachment portion and a second rear binding member coupled to the second lateral side attachment portion. The first rear binding member has a first latch member pivotally supported about a first pivot axis substantially parallel to the center longitudinal axis to move laterally in an outward direction relative to the center longitudinal axis from a latched position to a coupling position upon application of a force on the first latch member in a direction substantially towards the base member.

[0021] The first latch member has a first tooth portion with a first latching surface. The first latching surface of the first tooth portion has an inner section facing downwardly and inwardly toward the center longitudinal axis in the latched position and an outer section arranged outwardly from the inner section relative to the center longitudinal axis in the latched position. The inner and outer sections of the first tooth portion are configured such that the first latching surface is convexly shaped.

[0022] In accordance with one aspect of the present invention, a snowboard boot is provided that comprises an upper portion and a sole portion. The sole portion is coupled to the upper portion and has a bottom surface, a toe section and a heel section with a center longitudinal axis extending between the toe section and the heel section. The heel section has a first rear catch portion located at a first lateral side of the sole portion and a second rear catch portion located at a second lateral side of the sole portion. The first rear catch portion includes at least one first ramp surface and at least one longitudinally extending first groove. The first groove has a concave abutment surface facing upwardly and outwardly from the center longitudinal axis of the sole portion. The first ramp surface faces downwardly and outwardly from the center longitudinal axis of the sole portion and is located between the bottom surface and the concave abutment surface of the first groove. The second rear catch portion includes at least one second ramp surface and at least one longitudinally extending second groove. The second groove has a concave abutment surface facing upwardly and outwardly from the center longitudinal axis of the sole portion. The second ramp surface faces downwardly and outwardly from the center longitudinal axis of the sole portion and is located between the bottom surface and the concave abutment surface of the second groove.

[0023] In accordance with another aspect of the present invention, a snowboard binding system is provided that comprises a snowboard binding and a snowboard boot configured to be releasably coupled to the snowboard binding. The snowboard binding includes a base member, first and second lateral side attachment portions, and a rear binding arrangement. The base member has a front portion, a rear portion and a binding center longitudinal axis extending between the front and rear portions.

[0024] The first and second lateral side attachment portions extend upwardly from the rear portion of the base member. The first and second lateral side attachment portions are laterally spaced apart relative to the binding center longitudinal axis. The rear binding arrangement is coupled to the rear portion of the base member. The rear binding arrangement includes a first rear binding member coupled to the first lateral side attachment portion and a second rear binding member coupled to the second lateral side attachment portion. The first rear binding member has a first latch member pivotally supported about a first pivot axis substantially parallel to the binding center longitudinal axis to move laterally in an outward direction relative to the binding center longitudinal axis from a latched position to a coupling position upon application of a force on the first latch member in a direction substantially towards the base member. The first latch member has a first tooth portion with a first latching surface. The first latching surface of the first tooth portion has an inner section facing downwardly and inwardly toward the binding center longitudinal axis in the latched position and an outer section arranged outwardly from the inner section relative to the binding center longitudinal axis in the latched position. The inner and outer sections of the first tooth portion are configured such that the first latching surface is convexly shaped. The snowboard boot includes an upper portion and a sole portion. The sole portion is coupled to the upper portion and has a bottom surface, a toe section and a heel section with a boot center longitudinal axis extending between the toe section and the heel section. The heel section has a first rear catch portion located at a first lateral side of the sole portion and a second rear catch portion located at a second lateral side of the sole portion. The first and second rear catches are arranged to selectively engage the first and second rear binding members, respectively. The first rear catch portion includes at least one first ramp surface and at least one longitudinally extending first groove. The first groove has a concave abutment surface facing upwardly and outwardly from the boot center longitudinal axis of the sole portion. The first ramp surface faces downwardly and outwardly from the boot center longitudinal axis of the sole portion to selectively move the first tooth portion laterally from the latched position to the coupled position. The first ramp surface is located between the bottom surface and the concave abutment surface of the first groove. The concave abutment surface of the first groove being configured to selectively engage the first latching surface to selectively retain the snowboard boot with the snowboard binding.

[0025] These and other objects, features, aspects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Referring now to the attached drawings which form a part of this original disclosure:

[0027]
FIG. 1 is a perspective view of a snowboard binding system having a snowboard binding fixed to a snowboard and a snowboard boot in accordance with a first embodiment of the present invention;

[0028]
FIG. 2 is an enlarged perspective view of the snowboard binding illustrated in FIG. 1 with the snowboard binding removed from the snowboard;

[0029]
FIG. 3 is an enlarged, top perspective view of the entire snowboard boot illustrated in FIG. 1;

[0030]
FIG. 4 is a bottom perspective view of the entire snowboard boot illustrated in FIG. 3;

[0031]
FIG. 5 is an enlarged perspective view of the snowboard binding system illustrated in FIGS. 1-4 showing the snowboard boot in a first position partially engaged with the snowboard binding;

[0032]
FIG. 6 is an enlarged perspective view of the snowboard binding system illustrated in FIGS. 1-5 showing the snowboard boot in a second position completely engaged with the snowboard binding;

[0033]
FIG. 7 is an enlarged perspective view of the snowboard binding system illustrated in FIGS. 1-6 showing the snowboard boot in the second position after moving a control lever to release the front of the snowboard boot from the snowboard binding (previous position of the control lever shown in broken lines);

[0034]
FIG. 8 is an enlarged perspective view of the snowboard binding system illustrated in FIGS. 1-7 showing the snowboard boot in a third position after moving the control lever to release the front of the snowboard boot and after sliding the snowboard boot forward (in order to completely release the snowboard boot from the snowboard binding;

[0035]
FIG. 9 is a diagrammatic, partial cross-sectional view of one of the rear binding members of the snowboard binding and the snowboard boot illustrated in FIGS. 1-8 prior to coupling the snowboard boot to the snowboard binding (i.e. with the binding member in the initial position) to illustrate the shapes of the teeth and grooves of the rear binding arrangement;

[0036]
FIG. 10 is a diagrammatic, partial cross-sectional view of the rear binding member and the snowboard boot illustrated in FIG. 9 with the snowboard boot and rear binding member in an intermediate or guide position;

[0037]
FIG. 11 is a diagrammatic, partial cross-sectional view of the rear binding member and the snowboard boot illustrated in FIGS. 9 and 10 with the snowboard boot and rear binding member in a first locked or latched position;

[0038]
FIG. 12(a) is a diagrammatic, partial cross-sectional view of the rear binding member and the snowboard boot illustrated in FIGS. 9-11 with the snowboard boot and rear binding member in a second locked or latched position;

[0039]
FIG. 12(b) is a diagrammatic, partial cross-sectional view of the rear binding member and the snowboard boot illustrated in FIG. 12(a) with the snowboard boot and rear binding member moved to an deflected locked or latched position;

[0040]
FIG. 13(a) is a partially exploded perspective view of the front binding member for the snowboard binding illustrated in FIGS. 1, 2 and 5-8;

[0041]
FIG. 13(b) is a partially exploded perspective view of the snowboard binding illustrated in FIGS. 1, 2 and 5-8 with the rear binding members removed for the purpose of illustration;

[0042]
FIG. 14(a) is an enlarged, outside elevational view of a (first) latch member of the (first) rear binding member illustrated 1, 2, 5-12(b) and 13(b);

[0043]
FIG. 14(b) is a rear end elevational view of the latch member illustrated in FIG. 14(a);

[0044]
FIG. 14(c) is an inside elevational view of the latch member illustrated in FIGS. 14(a) and 14(b);

[0045]
FIG. 14(d) is a top, plan view of the latch member illustrated in FIGS. 14(a)-14(c);

[0046]
FIG. 14(e) cross-sectional view of the latch member illustrated in FIGS. 14(a)-14(d) as seen along section line 14(e)-14(e) of FIG. 14(c);

[0047]
FIG. 14(f) cross-sectional view of the latch member illustrated in FIGS. 14(a)-14(e) as seen along section line 14(t)-14(f) of FIG. 14(c);

[0048]
FIG. 14(g) cross-sectional view of the latch member illustrated in FIGS. 14(a)-14(f) as seen along section line 14(g)-14(g) of FIG. 14(a);

[0049]
FIG. 15 is an enlarged, exploded perspective view of one of the rear binding members of the snowboard binding illustrated in FIGS. 1, 2 and 5-8;

[0050]
FIG. 16 is a longitudinal cross-sectional view of the snowboard binding system illustrated in FIGS. 1-15 as seen along section line 16-16 of FIG. 2;

[0051]
FIG. 17 is a diagrammatic, top plan view of a portion of the snowboard binding illustrated in FIGS. 1, 2 and 5-16;

[0052]
FIG. 18 is a diagrammatic, top plan view of a portion of a snowboard binding in accordance with a second embodiment of the present invention;

[0053]
FIG. 19 is a diagrammatic, top plan view of a portion of a snowboard binding in accordance with a third embodiment of the present invention;

[0054]
FIG. 20 is a diagrammatic, partial cross-sectional view of a portion of a snowboard binding system in accordance with a fourth embodiment of the present invention;

[0055]
FIG. 21 is a perspective view of a snowboard binding system having a snowboard binding fixed to a snowboard and a snowboard boot in accordance with a fifth embodiment of the present invention;

[0056]
FIG. 22 is a partially exploded perspective view of the front binding member for the snowboard binding illustrated in FIG. 21;

[0057]
FIG. 23 is a top plan view of the front binding plate of the front binding member for the snowboard binding illustrated in FIG. 21;

[0058]
FIG. 24 is a side elevational view of the front binding plate illustrated in FIG. 23 for the snowboard binding illustrated in FIG. 21;

[0059]
FIG. 25 is a cross sectional view of the front binding plate illustrated in FIGS. 23 and 24 for the snowboard binding illustrated in FIG. 21 as seen along section line 25-25 of FIG. 23;

[0060]
FIG. 26 is a top plan view of the front claw of the front binding member for the snowboard binding illustrated in FIG. 21;

[0061]
FIG. 27 is a side elevational view of the front claw illustrated in FIG. 26 for the snowboard binding illustrated in FIG. 21;

[0062]
FIG. 28 is a top plan view of the front stop member of the front binding member for the snowboard binding illustrated in FIG. 21;

[0063]
FIG. 29 is a cross sectional view of the front stop member illustrated in FIG. 28 for the snowboard binding illustrated in FIG. 21 as seen along section line 29-29 of FIG. 28;

[0064]
FIG. 30 is a cross sectional view of the front binding member for the snowboard binding illustrated in FIG. 21 as seen along section line 30-30 of FIG. 21;

[0065]
FIG. 31 is a top plan view of the front catch for the snowboard boot illustrated in FIG. 21;

[0066]
FIG. 32 is a side elevational view of the front catch illustrated in FIG. 31 for the snowboard boot illustrated in FIG. 21;

[0067]
FIG. 33 is a front elevational view of the front catch illustrated in FIGS. 31 and 32 for the snowboard boot illustrated in FIG. 21;

[0068]
FIG. 34 is a partial bottom perspective view of the sole portion with the front catch of the snowboard boot illustrated in FIG. 21;

[0069]
FIG. 35 is a center longitudinal cross sectional view of the sole portion of the snowboard boot illustrated in FIG. 21 with the front catch removed;

[0070]
FIG. 36 is a top plan view of the sole portion of the snowboard boot illustrated in FIG. 21 with the front catch removed;

[0071]
FIG. 37 is a transverse cross sectional view of the sole portion of the snowboard boot illustrated in FIG. 21 with the front catch removed as seen along section line 37-37 of FIG. 36;

[0072]
FIG. 38 is a transverse cross sectional view of the sole portion of the snowboard boot illustrated in FIG. 21 as seen along section line 38-38 of FIG. 35;

[0073]
FIG. 39 is a top plan view of the mid sole of the sole portion of the snowboard boot illustrated in FIG. 21;

[0074]
FIG. 40 is a center longitudinal cross sectional view of the mid sole of the sole portion illustrated in FIG. 39 as seen along section line 40-40 of FIG. 39;

[0075]
FIG. 41 is a partial side elevational view of the mid sole of the sole portion illustrated in FIGS. 39 and 40;

[0076]
FIG. 42 is a transverse cross sectional view of the mid sole of the sole portion illustrated in FIGS. 39-41 as seen along section line 42-42 of FIG. 41;

[0077]
FIG. 43 is a transverse cross sectional view of the mid of the sole portion illustrated in FIG. 39 as seen along section line 43-43 of FIG. 41;

[0078]
FIG. 44 is a top plan view of the outer sole of the sole portion of the snowboard boot illustrated in FIG. 21;

[0079]
FIG. 45 is a center longitudinal cross sectional view of the outer sole of the sole portion illustrated in FIG. 44 as seen along section line 45-45 of FIG. 44;

[0080]
FIG. 46 is a top perspective view of a snowboard binding system having a snowboard binding adapted to be fixed to a snowboard and a snowboard boot in accordance with a sixth embodiment of the present invention, with arrows illustrating the step-in movements of the front and rear catches;

[0081]
FIG. 47 is a top perspective view of the snowboard binding system illustrated in FIG. 46, with arrows illustrating the step-out movements of the front and rear catches and rotation of the front binding arrangement;

[0082]
FIG. 48 is a partial, bottom perspective view of the snowboard binding system illustrated in FIGS. 46 and 47, with arrows illustrating the step-out sliding movement of the rear catch relative to a pair of rear guide members;

[0083]
FIG. 49 is an enlarged, partially exploded top perspective view of the front binding arrangement of the snowboard binding system illustrated in FIGS. 46 and 47;

[0084]
FIG. 50 is an enlarged, top plan view of the front catch (of the snowboard boot) of the snowboard binding system illustrated in FIGS. 46 and 47;

[0085]
FIG. 51 is a front elevational view of the front catch illustrated in FIG. 50;

[0086]
FIG. 52 is a side elevational view of the front catch illustrated in FIGS. 50 and 51;

[0087]
FIG. 53 is a bottom plan view of the front catch illustrated in FIGS. 50-52;

[0088]
FIG. 54 is a cross-sectional view of the front catch illustrated in FIGS. 5053, as seen along section line 54-54 of FIG. 50;

[0089]
FIG. 55 is a cross-sectional view of the front catch illustrated in FIGS. 5054, as seen along section line 55-55 of FIG. 50;

[0090]
FIG. 56 is a top plan view of the mid sole (of the snowboard boot) of the snowboard binding system illustrated in FIGS. 46 and 47;

[0091]
FIG. 57 is a bottom plan view of the mid sole illustrated in FIG. 56;

[0092]
FIG. 58 is a cross-sectional view of the mid sole illustrated in FIGS. 56 and 57, as seen along section line 58-58 of FIG. 56;

[0093]
FIG. 59 is a cross-sectional view of the mid sole illustrated in FIGS. 56-58, as seen along section line 59-59 of FIG. 56;

[0094]
FIG. 60 is a cross-sectional view of the mid sole illustrated in FIGS. 56-59, as seen along section line 60-60 of FIG. 56;

[0095]
FIG. 61 is a cross-sectional view of the mid sole illustrated in FIGS. 56-60, as seen along section line 61-61 of FIG. 56;

[0096]
FIG. 62 is a cross-sectional view of the mid sole illustrated in FIGS. 56-61, as seen along section line 62-62 of FIG. 56, with an outer sole coupled thereto for the purpose of illustration;

[0097]
FIG. 63 is a top plan view of the base member (of the snowboard binding) of the snowboard binding system illustrated in FIGS. 46 and 47;

[0098]
FIG. 64 is a rear elevational view of the base member illustrated in FIG. 63;

[0099]
FIG. 65 is a top plan view of the front binding plate (of the front binding arrangement of the snowboard binding) of the snowboard binding system illustrated in FIGS. 46 and 47;

[0100]
FIG. 66 is a first side elevational view of the front binding plate illustrated in FIG. 65;

[0101]
FIG. 67 is a cross-sectional view of the front binding plate illustrated in FIGS. 65 and 66, as seen along section line 67-67 of FIG. 65;

[0102]
FIG. 68 is a cross-sectional view of the front binding plate illustrated in FIGS. 65-67, as seen along section line 68-68 of FIG. 65;

[0103]
FIG. 69 is a cross-sectional view of the front binding plate illustrated in FIGS. 65-68, as seen along section line 69-69 of FIG. 65;

[0104]
FIG. 70 is a cross-sectional view of the front binding plate illustrated in FIGS. 65-69, as seen along section line 70-70 of FIG. 65;

[0105]
FIG. 71 is a cross-sectional view of the front binding plate illustrated in FIGS. 65-70, as seen along section line 71-71 of FIG. 65;

[0106]
FIG. 72 is a second (opposite) side elevational view of the front binding plate illustrated in FIGS. 65-71;

[0107]
FIG. 73 is a top plan view of the front claw (of the front binding arrangement of the snowboard binding) of the snowboard binding system illustrated in FIGS. 46 and 47;

[0108]
FIG. 74 is a side elevational view of the front claw illustrated in FIG. 73;

[0109]
FIG. 75 is a front elevational view of the front claw illustrated in FIGS. 73 and 74;

[0110]
FIG. 76 is a cross-sectional view of the front claw illustrated in FIGS. 73-75, as seen along section line 76-76 of FIG. 73;

[0111]
FIG. 77 is a top plan view of the front stop plate (of the front binding arrangement of the snowboard binding) of the snowboard binding system illustrated in FIGS. 46 and 47;

[0112]
FIG. 78 is a cross-sectional view of the front stop plate illustrated in FIG. 77, as seen along section line 78-78 of FIG. 77;

[0113]
FIG. 79 is an outside elevational view of the release lever (of the front binding arrangement and indexing mechanism of the snowboard binding) of the snowboard binding system illustrated in FIGS. 46 and 47;

[0114]
FIG. 80 is a top plan view of the release lever illustrated in FIG. 79, with portions illustrated in cross-section for the purpose of illustration;

[0115]
FIG. 81 is an inside elevational view of the release lever illustrated in FIGS. 79 and 80;

[0116]
FIG. 82 is an enlarged, partial exploded view of the indexing mechanism (of the front binding arrangement of the snowboard binding) of the snowboard binding system illustrated in FIGS. 46 and 47;

[0117]
FIG. 83 is an enlarged, partial cross-sectional view of the indexing mechanism illustrated in FIG. 82, with the indexing mechanism assembled and ratchet teeth in a “meshed” (i.e. non-rotated and non-axially displaced) arrangement;

[0118]
FIG. 84 is an enlarged, partial cross-sectional view of the indexing mechanism illustrated in FIG. 82, with the indexing mechanism assembled and ratchet teeth in a “non-meshed” (i.e. rotated and axially displaced) arrangement;

[0119]
FIG. 85 is an elevational view of the shaft (of the front binding arrangement and indexing mechanism) of the snowboard binding illustrated in FIGS. 46, 47, 49 and 82-84;

[0120]
FIG. 86 is a top plan view of the first index part (of the front binding arrangement and indexing mechanism) of the snowboard binding illustrated in FIGS. 46, 47, 49 and 82-84;

[0121]
FIG. 87 is an inside elevational view of the first index part illustrated in FIG. 86;

[0122]
FIG. 88 is an outside elevational view of the first index part illustrated in FIGS. 86 and 87;

[0123]
FIG. 89 is cross-sectional view of the first index part illustrated in FIGS. 86-88, as seen along section line 89-89 of FIG. 86;

[0124]
FIG. 90 is an outside elevational view of the second index part (of the front binding arrangement and indexing mechanism) of the snowboard binding illustrated in FIGS. 46, 47, 49 and 82-84;

[0125]
FIG. 91 is a top plan view of the second index part illustrated in FIG. 90;

[0126]
FIG. 92 is an inside elevational view of the second index part illustrated in FIGS. 90 and 91;

[0127]
FIG. 93 is an enlarged, partial cross-sectional view of the front claw and front catch of the snowboard binding system illustrated in FIGS. 46 and 47, prior to engagement therebetween;

[0128]
FIG. 94 is an enlarged, partial cross-sectional view of the front claw and front catch of the snowboard binding system illustrated in FIGS. 46 and 47, with the front claw and front catch in intermediate positions;

[0129]
FIG. 95 is an enlarged, partial cross-sectional view of the front claw and front catch (coupled to the mid sole) of the snowboard binding system illustrated in FIGS. 46 and 47, with the front claw in a latched position engaging the front catch; and

[0130]
FIG. 96 is an enlarged, partial cross-sectional view of the front claw and front catch (coupled to the mid sole) of the snowboard binding system illustrated in FIGS. 46 and 47, with the front claw in a release position and the sole in an intermediate releasing position.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0131] Referring initially to FIGS. 1 and 2, a snowboard binding system 10 is illustrated in accordance with a preferred embodiment of the present invention. The snowboard binding system 10 basically includes a snowboard binding 12 and a snowboard boot 14. The snowboard binding 12 is attached to the top or upper surface of the snowboard 16 via four fasteners or screws 18 in a conventional manner. The longitudinal axis of the snowboard 16 is represented by the centerline A in FIG. 1. It will be apparent to those skilled in the art from this disclosure that a pair of snowboard binding systems 10 are utilized in conjunction with the snowboard 16 such that the rider has both feet firmly attached to the snowboard 16. Preferably, two adjustment disks 20 are used to adjustably couple the pair of snowboard binding systems 10 to the snowboard 16 via the screws 18. For the sake of brevity, only a single snowboard binding system 10 will be discussed and/or illustrated herein.

[0132] The snowboard boot 14 of the present invention is preferably a relatively soft or flexible snowboard boot. Soft snowboard boots are well known in the art, and thus, the snowboard boot 14 will not be discussed or illustrated in detail herein, except as the snowboard boot 14 relates to snowboard binding system 10 of the present invention. Basically, the snowboard boot 14 has a sole portion 22 made of a stiff rubber-like material, and a flexible upper portion 24 constructed of a variety of materials, such as plastic materials, leather and/or synthetic leather materials. Thus, the upper portion 24 of a soft snowboard boot should be somewhat flexible.

[0133] The upper portion 24 is coupled to the sole portion 22, as seen in FIGS. 3 and 4. The upper portion 24 is not critical to the present invention, and thus, will not be discussed or illustrated in detail herein. The sole portion 22 has a toe section 27a and a heel section 27b with a boot center longitudinal axis C extending between the toe section 27a and the heel section 27b. A front catch 26 is located at the toe section or front part 27a of the sole portion 22 and extends downwardly from a bottom surface 25 of the sole portion 22. A first rear catch 28a is located at a first lateral side of the sole portion 22, while a second rear catch 28b is located at a second lateral side of the sole portion 22. The front catch 26 is fixedly coupled to the sole portion 22 of the snowboard boot 14 at the toe section 27a. The rear catches 28a and 28b are preferably molded into the lateral sides of the sole portion 22 at the heel section 27b.

[0134] More specifically, the front catch 26 is preferably either molded into the sole portion 22 of the snowboard boot 14 or attached thereto via fasteners (not shown). Referring again to FIGS. 1, 3 and 4, the front catch 26 is basically a U-shaped member with a tongue portion 36 and a pair of leg portions 38 extending from the tongue portion 36. As should be appreciated from this disclosure, the present invention is not limited to the precise construction of the front catch 26. Rather, the front catch 26 can be implemented in any number of ways, and the present invention is not limited to the particular implementations shown in the drawings, which are provided merely for purposes of illustration. In any event, the front catch 26 is preferably constructed of hard rigid material, such as steel or any other suitable material, and is fixedly coupled to the snowboard boot 14. The front catch 26 is configured to engage a portion of the snowboard binding 12, as discussed below in more detail.

[0135] As mentioned above, the rear catches 28a and 28b are preferably molded into the sole portion 22 of the snowboard boot 14. Alternatively, the rear catches 28a and 28b could be removable, and could be attached to the snowboard boot 14 via fasteners (not shown). In any event, each of the rear catches 28a or 28b is preferably designed to engage the snowboard binding 12 at a plurality of engagement or locked positions having different heights relative to the snowboard binding 12. Preferably the rear catches 28a and 28b are minor images of each other. Accordingly, both of the rear catches 28a and 28b will not be discussed and/or illustrated in detail herein. Rather, it will be apparent to those skilled in the art from this disclosure that the descriptions/illustrations of the rear catch 28a also applies to the rear catch 28b and vice versa. However, it will also be apparent to those skilled in the art from this disclosure that various modifications can be made to one or both of the rear catches 28a and 28b without departing from the scope of the present invention.

[0136] More specifically, the rear catch 28a is formed by molding a plurality (only two illustrated) of longitudinally extending, substantially V-shaped grooves or notches 29a into a (first) lateral side of the sole portion 22 of the snowboard boot 14. The rear catch 28b is formed by molding a plurality (only two illustrated) of longitudinally extending, substantially V-shaped grooves or notches 29b into an opposite (second) lateral side of the sole portion 22 of the snowboard boot 14. Thus, in the illustrated embodiment, the rear catches 28a and 28b are integrally formed with the sole portion 22. In any case, the (first) rear catch 28a preferably includes at least one (first) groove 29a, while the (second) rear catch 28b preferably includes at least one (second) groove 29b.

[0137] As best shown in FIGS. 3-5 and 9-12(b), each of the notches or grooves 29a preferably has a concave abutment surface 30a generally angled relative to the bottom surface of sole portion 22. Each of the notches or grooves 29b also preferably has a concave abutment surface 30b generally angled relative to the bottom surface of the sole portion 22. Preferably, each of the abutment surfaces 30a or 30b is a smooth curved surface. In other words, abutment surfaces 30a and 30b taper downwardly away from and curve laterally away from a center plane of snowboard boot 14 and are configured to engage the snowboard binding 12 to prevent upward movement of snowboard boot 14 relative to the snowboard binding 12. Thus, the abutment surfaces 30a or 30b preferably face upwardly and outwardly from a center longitudinal axis C of the sole portion 22, and are configured/shaped to mate with the snowboard binding 12.

[0138] Preferably, the rear catch 28a includes a pair of (first) ramp surfaces 31a located directly below the concave abutment surfaces 30a of the grooves 29a, respectively. The ramp surfaces 31a serve for guiding the boot 14 into the binding 12, as discussed below. Thus, the ramp surfaces 31a are located between the bottom surface 25 of the sole portion 22 and the corresponding one of the concave abutment surfaces 30a. The ramp surfaces 31a are preferably planar surfaces that face downwardly and outwardly from the boot center longitudinal axis C. An outer convex curved transitional surface is formed between adjacent ones of the ramp surfaces 31a and the concave abutment surfaces 30a, respectively. Thus, the ramp surface 31a and the concave abutment surfaces 30a form a zigzag pattern in the rear catch 28a.

[0139] Likewise, the rear catch 28b preferably includes a pair of (second) ramp surfaces 31b located directly below the concave abutment surfaces 30b of the grooves 29b, respectively. The ramp surfaces 31b serve for guiding the boot 14 into the binding 12, as discussed below. Thus, the ramp surfaces 31b are also located between the bottom surface 25 of the sole portion 22 and the corresponding one of the concave abutment surfaces 30b. The ramp surfaces 31b are preferably planar surfaces that face downwardly and outwardly from the boot center longitudinal axis C. An outer convex curved transitional surface is also formed between adjacent ones of the ramp surfaces 31b and the concave abutment surfaces 30b, respectively. Thus, the ramp surface 31b and the concave abutment surfaces 30b form a zigzag pattern in the rear catch 28a.

[0140] The term “concave abutment surface” used herein means a recessed surface having an effective curvature. Thus, a “concave abutment surface” can be formed of one or more curved surfaces, or two or more flat and/or curved surfaces to form an overall recessed or concave shaped surface.

[0141] Of course, it will be apparent to those skilled in the art from this disclosure, that the snowboard boot 14 could be designed to have additional engagement or locked positions at different heights if needed and/or desired. For example, the snowboard boot 14 could be designed to have three different engagement positions with three different heights (i.e. three longitudinally extending, substantially V-shaped grooves), respectively. However, it should be appreciated from this disclosure that the present invention is not limited to the precise construction of the rear catches 28a and 28b. Rather, the rear catches 28a and 28b can be implemented in any number of ways, and the present invention is not limited to the particular implementations shown in the drawings, which are provided merely for the purposes of illustration.

[0142] Referring again to FIGS. 1 and 2, the snowboard binding 12 is preferably a highback binding that applies a forward leaning force on the snowboard boot 14. The snowboard binding 12 basically has a base member 40, a front binding member 42 and a pair (first and second) of rear binding members 44a and 44b. The front binding member 42 is movably coupled to the base member 40 between a release position and a latched position. The pair (first and second) of rear binding members 44a and 44b are coupled to opposite lateral sides of the base member 40 as discussed in more detail below.

[0143] The base member 40 basically includes a base plate 46 adjustably coupled to the snowboard 16 via the adjustment disk 20, a heel cup 48 adjustably coupled to the base plate 46 and a highback 50 adjustably coupled to the heel cup 48. The snowboard binding 12 is preferably adjustably coupled to snowboard 16 via the adjustment disk 20. The rear binding members 44a and 44b are movable relative to the base member 40 to selectively hold the snowboard boot 14 thereto. The rear binding members 44a and 44b form a rear binding arrangement. The rear binding members 44a and 44b are arranged to move laterally apart relative to each other from the initial rest positions or latched positions (FIG. 9) to the guide positions or coupling positions (FIG. 10) upon application of a force in a direction substantially towards the base member 40. The rear binding members 44a and 44b are also arranged to move laterally toward each other or together to one of the locked or latched positions (FIG. 11 or FIG. 12) upon removal of the force.

[0144] More specifically, the snowboard boot 14 is releasably coupled to the snowboard binding 12 by first hooking the front catch 26 of the snowboard boot 14 on the front binding member 42. Next, the heel section 27b of the snowboard boot 14 is pressed downwardly so that the rear catches 28a and 28b engage the rear binding members 44a and 44b. This downward movement of the boot causes the lower pair of ramp surfaces 31a and 31b to initially contact the rear binding members 44a and 44b, respectively, such that the rear binding members 44a and 44b move laterally apart. Further downward movement of the snowboard boot 14 causes the rear binding members 44a and 44b to move laterally towards each other and into the lower pair of grooves 29a and 29b, respectively. Even further downward movement of the snowboard boot 14 causes the rear binding members 44a and 44b to contact the upper pair of ramp surfaces 31a and 31b to again move apart, until the rear binding member 44a and 44b engage the upper pair of grooves 29a and 29b, respectively. Thus, the rear binding members 44a and 44b are arranged to selectively hold the snowboard boot 14 in a plurality of engagement or locked positions having different heights above the base member 40.

[0145] The adjustment disk 20 is attached to the snowboard 16 via fasteners or screws 18 that clamp the base plate 46 of the base member 40 to the top surface of the snowboard 16, as seen in FIG. 1. Accordingly, the base member 40 is angularly adjustable relative to the adjustment disk 20 and the snowboard 16 by loosening the fasteners or screws 18. Of course, the base plate 46 of the base member 40 could be attached directly to the snowboard 16, as needed and/or desired. It should be appreciated by those skilled in the art from this disclosure that the attachment of the base member 40 to the snowboard 16 can be accomplished in a number of ways. Moreover, the present invention is not limited to any particular implementation.

[0146] As seen in FIGS. 1 and 2, the base plate 46 of the base member 40 preferably has a mounting portion 52 and a pair (first and second) of side attachment sections 54a and 54b. Preferably, the base plate 46 is constructed of a hard, rigid material. Examples of suitable hard rigid materials for the base plate 46 include various metals as well as carbon and/or a metal/carbon combination. In the preferred embodiment, the mounting portion 52 and the side attachment sections 54a and 54b are formed by bending a metal sheet material. Thus, the base plate 46 is a one-piece, unitary member. The side attachment sections 54a and 54b are preferably substantially parallel to each other and perpendicular to the mounting portion 52, as seen in FIG. 17. Alternatively, the side attachment sections 54a and 54b can taper slightly outwardly from (i.e. away from) each other from the rear portion of the snowboard binding 12 toward the front portion of the snowboard binding 12, as discussed below in reference to another embodiment of the present invention. The mounting portion 52 has a central opening 56 for receiving the adjustment disk 20 therein. Preferably, the opening 56 has a beveled edge that is serrated to form teeth for engaging a corresponding bevel edge with mating teeth of the adjustment disk 20.

[0147] As seen in FIGS. 2 and 13(a), the mounting portion 52 of the base plate 46 has a front binding plate 60 fixedly coupled thereto to form a front portion of the base plate 46. The front binding member 42 is movably coupled to the binding plate 60. Thus, when the binding plate 60 is fixedly coupled to the mounting portion 52, the front binding member 42 is movably coupled to the base plate 46 of the base member 40. The base member 40 has a longitudinal center axis B extending between the front portion of the base member 40 (i.e., the binding plate 60) and the rear portion of the base member 40 (i.e., the heel cup 48 and the highback 50). The front binding member 42 is preferably pivotally coupled to the binding plate 60 via a front release lever 64 which functions as a front pivot pin for the front binding member 42. A biasing member 62 is arranged on the front release lever 64 to bias the front binding member 42 toward an engaged or latched position as explained below. The control or release lever 64 is preferably non-rotatably coupled to the front binding member 42 to move the front binding member 42 against the biasing or urging force of biasing member or spring 62 from the latched position toward the release position.

[0148] The release lever 64 basically includes a pivot pin section 65 and a handle or control section 66. In other words, a part of the release lever 64 (pivot pin section 65) forms the front pivot pin of the front binding member 42. Thus, the release lever 64 is integrally formed as a one-piece, unitary member. The pivot pin section 65 preferably includes an annular recess 65a formed at a free end thereof. Any other suitable retaining member or C-clip 66 is received in the annular recess 65a to secure the release lever 64 and the front binding member 42 to the binding plate 60, with the spring 62 arranged therebetween.

[0149] Additionally, the binding plate 60 is preferably adjustable (along longitudinal axis B) relative to the mounting portion 52 of the base plate 46. More specifically, the mounting portion 52 includes a plurality (three) of slots 68, while the binding plate 60 includes a plurality (three) through holes 69. A plurality (three) of fasteners or attachment screws 70 are inserted through the holes 69 and the slots 68 and attached to the nuts 71 to fixedly couple the binding plate 60 to the mounting portion 52 in an adjustable manner along longitudinal axis B of the base member 40. Thus, the front binding member 42 can be selectively coupled at different longitudinal positions relative to the base member 40. Of course, it will be apparent to those skilled in the art that various other structures could be utilized to adjust the longitudinal position of the front binding member 42. Moreover, it will be apparent to those skilled in the art that the binding plate 60 could be integrally formed with the base plate 46 if needed and/or desired.

[0150] The binding plate 60 preferably includes a pair (first and second) of guide flanges 72a and 72b extending from an upper surface thereof, which aid in coupling the snowboard boot 14 to the snowboard binding 12. The guide flanges 72a and 72b are angled relative to longitudinal axis B of the snowboard binding 12 to guide the front catch 26 toward longitudinal axis B, and thus, toward the front binding member 42. The engagement between the snowboard boot 14 and the snowboard binding 12 will be discussed in more detail below. Additionally, the release of the snowboard boot 14 from the snowboard binding 12 via the control or the release lever 64 will also be discussed in more detail below.

[0151] As best seen in FIG. 13(a), the front binding member 42 basically includes a mounting portion 74, a binding flange or front claw 76, a connecting portion 78, the biasing member 62 and the release lever 64. The mounting portion 74 is non-rotatably mounted on the pivot pin section 65 of the release lever 64 for rotation between a latched position and a release position about a front pivot axis. The front pivot axis is arranged below the binding plate 60 such that front claw or binding flange 76 can be moved out of engagement with the front catch member 26 (i.e. to the release position). The biasing member or spring 62 urges the front claw 76 toward the latched position. The front claw 76 includes a lower surface configured to engage an upper surface of the tongue portion 36 of the front catch 26 of the snowboard boot 14. The connecting portion 78 extends between the front claw 76 and the mounting portion 74.

[0152] More specifically, the mounting portion 74 is preferably formed of a pair (first and second) mounting flanges 75a and 75b. The mounting flange 75a preferably includes a protrusion 75c extending therefrom. The protrusion 75c is designed to engage a first end 62a of the spring 62. The other end (second end) 62b of the spring 62 is designed to be received in a transverse hole (not shown) formed in the mounting plate 60. Thus, the spring 62 is preloaded to urge the front binding member 42 towards the latched position to selectively hold the front catch 26 of the snowboard boot 14. Additionally, at least one of the mounting flanges 75a and 75b preferably includes a noncircular (square) opening 75d to non-rotatably receive a noncircular portion 65b of the release lever 64. In the illustrated embodiment, both of the mounting flanges include the noncircular hole 75d such that the release lever 64 could be mounted to extend from either side of the binding plate 60.

[0153] The binding plate 60 includes a substantially U-shaped opening 60a formed therein, which is configured to partially receive the front binding member 42. A pair of the stop surfaces 60b, are formed at the rearmost edges of the legs of the U-shaped opening 60a. The stop surfaces 60b normally hold the front binding member 42 in the latched position. Moreover, because the pivot axis of the front binding member 42 is below bottom surface of the binding plate 60, the front binding member 42 can rotate out of contact with the front catch 26. The bottom surface of base member (i.e. the binding plate 60) forms an additional stop surface when the front binding member 42 is in the release position. In this manner, the front claw 76 can rotate about 90 degrees from the latched position where binding flange 76 is substantially horizontal to the release position where binding flange 76 is substantially vertical.

[0154] As best seen in FIGS. 13(b) and 15, the rear binding members (first and second) 44a and 44b are preferably movably coupled to the heel cup 48 of the base member 40. The heel cup 48 is adjustably coupled to the attachment sections 54a and 54b of the base plate 46 to form a pair (first and second) side attachment portions, as discussed in more detail below. Thus, the rear binding members 44a and 44b are movably coupled to the base plate 46. The attachment sections 54a and 54b each include a cutout 55a or 55b, respectively. The cutouts 55a and 55b are configured to allow the heel cup 48, with the rear binding members 44a and 44b coupled thereto, to be adjustably mounted to the base plate 46. Thus, the rear binding members 44a and 44b are adjustably and movably coupled to the base member 40.

[0155] More specifically, the rear binding members 44a and 44b are pivotally coupled to the base member 40 about a pair (first and second) of the pivot axes P1 and P2, respectively. Preferably, the first and second pivot axes P1 and P2 are substantially parallel to each other, and substantially parallel to the longitudinal axis B of the snowboard binding 12 as seen in FIG. 17. This arrangement aids in releasing the snowboard boot 14 from the snowboard binding 12, as discussed in more detail below. Of course these center axes could be angled relative to the longitudinal axis B as discussed below in reference to another embodiment of the present invention.

[0156] The rear binding members 44a and 44b are preferably mirror images of each other. Thus, both rear binding members 44a and 44b will not be discussed and/or illustrated in detail herein. Rather, it will be apparent to those skilled in the art from this disclosure that the descriptions/illustrations of the rear binding member 44a also applies to the rear binding member 44b and vice versa. However, it will also be apparent to those skilled in the art from this disclosure that various modifications can be made to one or both of the rear binding members 44a and 44b without departing from the scope of the present invention.

[0157] The rear binding member 44a basically includes a (first) pivot pin 82a, a (first) body portion 84a, a (first) tooth portion 86a, a (first) stop member 88a and a (first) biasing member 90a. The body portion 84a, the tooth portion 86a and the stop member 88a form a (first) latch member. The rear binding member 44b basically includes a (second) pivot pin 82b, a (second) body portion 84b, a (second) tooth portion 86b, a (second) stop member 88b and a (second) biasing member 90b. The body portion 84b, the tooth portion 86b and the stop member 88b form a (second) latch member. The biasing members or springs 90a and 90b normally bias the latch members (tooth portions 86a and 86b) toward locked or latched positions from the guide or coupling positions, respectively, as discussed in more detail below.

[0158] The tooth portions 86a and 86b are preferably substantially parallel to the longitudinal axis B and the pivot axes P1 and P2. In any case, the tooth portions 86a and 86b are configured to selectively mate with one of the pairs of the grooves 29a and 29b of the snowboard boot 14, respectively. Alternatively, the tooth portions 86a and 86b can be constructed to be angled relative to the longitudinal axis B and the pivot axes P1 and P2 as discussed below in reference to another embodiment of the present invention. Moreover, the rear binding members 44a and 44b could be mounted to angled side attachment portions such that tooth portions 86a and 86b are angled relative to the longitudinal axis B, as also discussed below in reference to another embodiment of the present invention. In any event, the notches or grooves 29a and 29b of snowboard boot 14 are configured to mate with tooth portions 86a and 86b. In other words, if the tooth portions 86a and 86b are angled relative to longitudinal axis B, the notches or grooves 29a and 29b should have a corresponding angle, as discussed below in reference to the other embodiments of the present invention.

[0159] The body portion 84a of the binding member 44a is pivotally mounted on the pivot pin 82a. The pivot pin 82a is preferably a headed pivot pin with an annular groove formed at a free end thereof. Any suitable retaining member or c-clip 66 is received in the annular groove to retain the rear binding member 44a between a pair of flanges 92a and 93a of heel cup 48. The biasing member 90a is preferably a coil spring with one end engaged with an outer later side surface of heel cup 48 and the opposite end engaged with the binding member 44a (i.e. a surface of the latch member) to bias the rear binding member 44a toward the locked or latched position. The tooth portion 86a extends from the body portion 84a and is configured to engage the grooves or notches 29a of the snowboard boot 14. Preferably, the tooth portion 86a forms a first pawl of rear binding member 44a. The stop member 88a also extends from the body portion 84a but in a substantially opposite direction from the tooth portion 86a.

[0160] More specifically, the stop member 88a includes an abutment or contact surface configured to contact an inside surface or lateral side surface of the heel cup 48 when the binding member 44a is in the initial rest position. In the locked or latched position, the tooth portion 86a is received in one of the grooves or notches 29a of the snowboard boot 14 and the stop member 88a is slightly spaced from the lateral side surface of the heel cup 48. As seen in FIGS. 11 and 12 (tooth portion 86b illustrated), the tooth portion 86a can be received in either of the lateral grooves or notches 29a such that the height of the snowboard boot 14 can be varied relative to the base member 40 (i.e. the mounting portion 52 of the base plate 46). The tooth portion 86a basically includes a latching surface 87a and a guide surface 89a as seen in FIGS. 9, 10 (tooth portion 86b illustrated) and FIG. 13(b). The latching surface 87a engages one of the abutment surfaces 30a when the snowboard boot 14 in one of the locked or latched positions.

[0161] As best seen in FIGS. 14(a)-14(d), the latching surface 87a has an inner section 87a′ and an outer section 87a″ configured to form a convexly shaped latching surface 87a. More specifically, the inner section 87a′ faces downwardly and inwardly toward the binding center longitudinal axis B in the latched position. The outer section 87a″ is arranged outwardly of the inner section 87a′ relative to the center axis B, and is substantially parallel to the base plate 46 in the latched position. The inner and outer sections 87a′ and 87a″ are preferably planar, flat surfaces that are angled relative to each other to form an angle X therebetween. Specifically, the inner and outer sections 87a′ and 87a″ preferably form an angle X of less than about 240° therebetween. More specifically, the inner and outer sections 87a′ and 87a″ preferably form an angle X of about 216° therebetween. Thus, the latching surface 87a is preferably formed of two distinct surfaces.

[0162] The outer section 87a″ is laterally wider than the inner section 87a′ such that the apex between the inner and outer sections 87a′ and 87a″ is located within one of the grooves 29a when in the latched position. In other words, the apex between the inner and outer sections 87a′ and 87a″ is laterally located about 2.1 millimeters, measured in a direction perpendicular to the center axis B, from an inner edge of the tooth portion 86a in the latched position. A curved inner transitional surface connects the inner section 87a′ to the guide surface 89a and forms the inner edge. Each of the grooves 29a has a lateral depth, measured in a direction perpendicular to the center axis B that is larger than about 3.0 millimeters. More specifically, each of the grooves 29a preferably has a lateral depth of about 4.1 millimeters.

[0163] As mentioned above, the rear binding member 44b is preferably a mirror image of the rear binding member 44a. The body portion 84b of the binding member 44b is pivotally mounted on the pivot pin 82b. The pivot pin 82b is preferably a headed pivot pin with an annular groove formed at a free end thereof. A retaining C-clip (or any other suitable retaining member) is received in the annular groove to retain the rear binding member 44b between a pair of flanges 92b and 93b of the heel cup 48. The biasing member 90b is preferably a coil spring with one end engaged with an outer later side surface of the heel cup 48 and the opposite end engaged with binding member 44a (i.e. a surface of the latch member) to bias the rear binding member 44b toward the locked or latched position. The tooth portion 86b extends from the body portion 84b and is configured to engage the grooves or notches 29b of the snowboard boot 14. Preferably, the tooth portion 86b forms a second pawl of the (second) rear binding member 44b. The stop member 88b also extends from the body portion 84b but in a substantially opposite direction from the tooth portion 86b.

[0164] More specifically, the stop member 88b includes an abutment or contact surface configured to contact an inside surface or lateral side surface of the heel cup 48 when the binding member 44b is in the initial rest position (FIG. 9). In the locked or latched position, the tooth portion 86b is received in one of the grooves or notches 29b of the snowboard boot 14 and the stop member 88b is slightly spaced from the lateral side surface of the heel cup 48. The tooth portion 86b can be received in either of the lateral grooves or notches 29b such that the height of the snowboard boot 14 can be varied relative to the base member 40 (i.e. the mounting portion 52 of the base plate 46). Tooth portion 86b includes a latching surface 87b and a guide surface 89b, as seen in FIGS. 9, 10 and 13(b)-14(e). The latching surface 87b engages the abutment surface 30b when the snowboard boot 14 in one of the locked or latched positions.

[0165] The latching surface 87b has an inner section 87b′ and an outer section 87b″ configured to form a convexly shaped latching surface 87b. More specifically, the inner section 87b′ faces downwardly and inwardly toward the binding center longitudinal axis B in the latched position. The outer section 87b″ is arranged outwardly of the inner section 87b′ relative to the center axis B, and is substantially parallel to the base plate 46 in the latched position. The inner and outer sections 87b′ and 87b″ are preferably planar, flat surfaces that are angled relative to each other to form an angle X therebetween. Specifically, the inner and outer sections 87b′ and 87b″ preferably form an angle X of less than about 240° therebetween. More specifically, the inner and outer sections 87b′ and 87b″ preferably form an angle X of about 216° therebetween. Thus, the latching surface 87b is also preferably formed of two distinct surfaces.

[0166] The outer section 87b″ is laterally wider than the inner section 87b′ such that the apex between the inner and outer sections 87b′ and 87b″ is located within one of the grooves 29b when in the latched position. In other words, the apex between the inner and outer sections 87b′ and 87b″ is laterally located about 2.1 millimeters, measured in a direction perpendicular to the center axis B, from an inner edge of the tooth portion 86a in the latched position. A curved inner transitional surface connects the inner section 87b′ to the guide surface 89b and forms the inner edge. Each of the grooves 29b has a lateral depth, measured in a direction perpendicular to the center axis B that is larger than about 3.0 millimeters. More specifically, each of the grooves 29b preferably has a lateral depth of about 4.1 millimeters.

[0167] The term “convexly shaped surface” as used herein means a bulged surface having an effective curvature. Thus, a “convexly shaped surface” can be formed of one or more curved surfaces, or two or more flat and/or curved surfaces to form an overall bulged or convexly shaped surface. In event, the convexly shaped latching surface 87a preferably has an effective curvature smaller than that of the concave abutment surfaces 30a to form a space below the latching surface 87a when the tooth portion 86a is located in one of the grooves 29a in the latched position. Moreover, the convexly shaped latching surface 87b also preferably has an effective curvature smaller than that of the concave abutment surfaces 30b to form a space below the latching surface 87b when the tooth portion 86b is located in one of the grooves 29b in the latched position. Thus, when the boot 14 is moved/pivoted or deflected from the latched position (FIG. 12(a)) to a deflected latched position (FIG. 12(b)), the outer section 87b″ contacts one of the concave abutment surfaces 30b. This arrangement reduces flexing of the base member 40 during such movements to maintain a tight coupling between the snowboard boot 14 and the snowboard binding 12.

[0168] The heel cup 48 is preferably constructed of a hard rigid material. Examples of suitable hard rigid materials for the heel cup 48 include various metals, as well as carbon and/or a metal/carbon combination. The heel cup 48 is an arcuate member having a pair of slots 94a and a pair of slots 94b at each of the lower free ends that are attached to the side attachment sections 54a and 54b, respectively, of the base plate 46. More specifically, the heel cup 48 includes a pair of support portion 49a and 49b that form the lower free ends. The support portions 49a and 49b are preferably adjustably coupled to the outer lateral sides of the side attachment sections 54a and 54b, respectively to form the side attachment portions for the rear binding members 44a and 44b, respectively. The slots 94a and 94b receive the fasteners 96 therein to adjustably couple the heel cup 48 to the base plate 46. Additional slots 98a and 98b are provided in the heel cup 48 to attach the highback 50 to the heel cup 48 via fasteners 100. Accordingly, the heel cup 48 is adjustably coupled to the base plate 46 and the highback 50 is adjustably coupled to the heel cup 48 to form the base member 40. Thus, rear binding members 44a and 44b can be selectively coupled at different longitudinal positions relative to base member 40.

[0169] Of course, it will be apparent to those skilled in the art from this disclosure that various other arrangements of the base member 40 are possible. For example, the support portions 49a and 49b could be coupled to the inner lateral side of the side attachment sections such as is diagrammatically illustrated in FIGS. 9-12(b). Moreover, it will be apparent to those skilled in the art from this disclosure that various other coupling methods for the parts of the base member are possible without departing from the scope of the present invention. In any event, the heel cup 48 is preferably adjustably coupled to the outer lateral sides of the base plate 46 and has the rear binding members 44a and 44b movably coupled thereto.

[0170] The highback 50 is a rigid member constructed of a hard rigid material. Examples of suitable hard rigid materials for the highback 50 include a hard rigid plastic material or various composite types of materials. Of course, the highback 50 could also be constructed of various metals. The highback 50 has a substantially U-shaped bottom portion with a pair of holes for receiving fasteners 100. The fasteners 100 are adjustably coupled within slots 98a and 98b of the heel cup 48 to allow adjustment of the highback 50 about a vertical axis. The highback 50 is pivotally coupled to the heel cup 48 by the fasteners 100. The connections between the highback 50, the heel cup 48 and the base plate 46 are relatively conventional. Accordingly, it will be apparent to those skilled in the art that these members could be attached in any number of ways, and that the present invention should not be limited to any particular implementation of these connections.

[0171] The highback 50 also preferably has a conventional forward lean or incline adjuster 102 that engages the heel cup 48 to cause the highback 50 to lean forward relative to the base member 40. The precise construction of the forward lean adjuster 102 is not relevant to the present invention. Moreover, the forward lean adjuster 102 is well known in the art, and thus, will not be discussed or illustrated herein. Of course, it will be apparent to those skilled in the art from this disclosure that the forward lean adjustment can be implemented in any number of ways, and that the present invention should not be limited to any particular implementation of the forward lean adjustment.

[0172] The snowboard binding system 10, in accordance with the present invention, allows for the snowboard boot 14 to be attached to the snowboard binding 12 when the highback 46 is in its forward-most lean position. Specifically, the front and rear binding members 42, and 44a and 44b are arranged such that when the rider steps into the binding 12, the snowboard boot 14 moves rearwardly against the highback 50 during the engagement process. In other words, during engagement of the front catch 26 to the binding 12, the upper portion of the snowboard boot 14 contacts the highback 50 such that the highback 50 flexes the upper portion of the snowboard boot 14 forward relative to the binding 12.

[0173] Referring to FIGS. 5-8 and 9-12(a), mounting and dismounting the snowboard boot 14 with the snowboard binding 12 will now be discussed in more detail. When the rider wants to enter the snowboard binding 12, boot 14 should be slightly inclined as seen in FIGS. 5 and 9. The front catch 26 is first engaged with the front binding member 42. Specifically, the front catch 26 is positioned beneath the front binding flange or pawl 76. Then the rider moves the heal or rear portion of the snowboard boot 14 in a direction substantially towards the base member 40 (i.e. toward the base plate 46). In other words, the snowboard boot 14 pivots rearwardly about the front catch 26 such that the rear of the snowboard boot 14 moves substantially toward the base member 40.

[0174] As seen in FIG. 10, this movement of the snowboard boot 14 causes the rear binding members 44a and 44b to pivot against the biasing force of the springs 90a and 90b, respectively. Thus, the rear tooth portions 86a and 86b move laterally away from longitudinal axis B into guide or coupled positions (first and second coupled positions, respectively) such that the snowboard boot 14 can be moved downwardly. As best seen in FIGS. 6 and 11, once the rear catches 28a and 28b move a predetermined distance, the rear tooth portions 86a and 86b move from the (first and second) guide positions to (first and second) locking or latching positions. Thus, the snowboard boot 14 is in a first locked or latched position. In this first locked or latched position, the rear of the sole portion 22 is slightly spaced from the mounting portion 52 of the base plate 46. Thus an obstruction O, such as snow, mud or sand can be accommodated if needed as seen in FIG. 11. As seen in FIG. 12(a), the snowboard boot 14 can be further moved into a second locked or latched position, if no obstruction 0 prevents such movement. In this second locked or latched position, the rear tooth portions 86a and 86b move from intermediate (first and second) guide positions (not shown) to additional (first and second) locking or latching positions, respectively. Thus, the snowboard boot 14 is in a second locked or latched position.

[0175] Release of the snowboard boot 14 from the snowboard binding 12 will now be discussed in more detail. The snowboard binding 12 can easily release the snowboard boot 14 therefrom, when the snowboard boot 14 is in either of the locked or latched positions (FIGS. 6, 11 and 12). Specifically, as seen in FIG. 7, the release lever 64 is pivoted in order to move the front binding member 42 from the latched position (FIG. 6) to the release position. Thus, the front catch 26 of the snowboard boot 14 is released from the snowboard binding 12. However, the rear binding members 44a and 44b remain in the engagement or locking positions. In order to completely, detach the snowboard boot 14 from snowboard binding 12, the snowboard boot 14 is then moved longitudinally (i.e. along longitudinal axis B) such that the rear pawls 86a and 86b slide in the notches or grooves 29a and 29b, respectively. After the boot 14 is moved a sufficient distance, the rear pawls 86a and 86b will not engage or lock notches or grooves 29a and 29b. Thus the snowboard boot 14 can be completely released from snowboard binding 12.

[0176] Second Embodiment

[0177] Referring now to FIG. 18, a portion of a snowboard binding 212 is illustrated in accordance with a second embodiment of the present invention. The snowboard binding 212 of this second embodiment is identical to the snowboard binding 12 of the first embodiment, except that the snowboard binding 212 has a pair (first and second) of rear binding members 244a and 244b that are modified versions of the rear binding members 44a and 44b of the first embodiment. The snowboard binding 212 is designed to be used with a snowboard boot identical or substantially identical to the snowboard boot 14 of the first embodiment. Since the snowboard binding 212 of the second embodiment is substantially identical to the snowboard binding 12 of the first embodiment, the snowboard binding 212 will not be discussed or illustrated in detail herein. Rather, the following description will focus mainly on the differences. Moreover, it will be apparent to those skilled in the art that most of the descriptions of the snowboard binding system 10, the snowboard binding 12 and the snowboard boot 14 of the first embodiment apply to the snowboard binding 212 of this second embodiment.

[0178] The snowboard binding 212 basically includes a base member 240, a front binding member (not shown) and the pair (first and second) of rear binding members 244a and 244b. The base member 240 of this second embodiment basically includes a base plate 246, a heel cup 248 and a highback (not shown). The base member 240 is identical to the base member 40 of the first embodiment. Thus, the base member 240 will not be discussed or illustrated in detail herein. Moreover, the front binding member (not shown) of the snowboard binding 212 is identical to the front binding member 42 of the first embodiment. Accordingly, the front binding member of this second embodiment will not be discussed or illustrated in detail herein. As mentioned above, the rear binding members 244a and 244b are modified versions of the rear binding members 44a and 44b of the first embodiment. More specifically, the rear binding member 44a basically includes a (first) pivot pin 282a, a (first) body portion 284a, a (first) tooth portion 286a, a (first) stop member 288a and a (first) biasing member 290a. The body portion 284a, the tooth portion 286a and the stop member 288a form a (first) latch member. The rear binding member 244b basically includes a (second) pivot pin 282b, a (second) body portion 284b, a (second) tooth portion 286b, a (second) stop member 288b and a (second) biasing member 290b. The body portion 284b, the tooth portion 286b and the stop member 288b form a (second) latch member. The rear binding members 244a and 244b are pivotally coupled to the base member 240 about a pair (first and second) pivot axes 2P1 and 2P2 in a manner identical to the first embodiment. In other words, the body portion 284a is pivotally mounted on the pivot pin 282a, while the body portion 284b is pivotally mounted on the pivot pin 282b. On the other hand, the tooth portions 286a and 286b are slightly modified versions of the tooth portions 86a and 86b of the first embodiment. Specifically, the tooth portion 286a includes a latching surface 287a and a guide surface 289a, while the tooth portion 286b includes a latching surface 287 and a guide surface 289b. The tooth portions 286a and 286b (i.e. the lock surfaces and the guide surfaces 289a and 289b) are identical to the tooth portions 86a and 86b, except the tooth portions 286a and 286b are angled relative to a center longitudinal axis 2B of the base member 240. In other words, (first and second) elongated latching surfaces 287a and 287b diverge relative to longitudinal axis 2B of the base member 240 as the elongated latching surfaces 287a and 287b extend from the rear portion of the base member 240 towards the front portion (not shown). Moreover, the tooth portions 286a and 286b are angled relative to the pivot axes 2P1 and 2P2. In other words, the snowboard binding 212 is designed to be used with a snowboard boot with angled notches or grooves substantially identical to the grooves 29a and 29b of the first embodiment, but that diverge to correspond in shape to the tooth portions 286a and 286b.

[0179] Third Embodiment

[0180] Referring now to FIG. 19, a snowboard binding 312 is illustrated in accordance with a third embodiment of the present invention. The snowboard binding 312 of this third embodiment is substantially identical to the snowboard binding 12 of the first embodiment except the snowboard binding 312 utilizes a base member 340 which is a modified version of the base member 40 of the first embodiment. The snowboard binding 312 is designed to be used with a snowboard boot identical or substantially identical to the snowboard boot 14 of the first embodiment. Since the snowboard binding 312 of this third embodiment is substantially identical to snowboard binding 12 of the first embodiment, the snowboard binding 312 will not be discussed or illustrated in detail herein. Rather, the following description will focus mainly on the differences. Moreover, it will be apparent to those skilled in the art that most of the descriptions of snowboard binding system 10, the snowboard binding 12 and the snowboard boot 14 of the first embodiment apply to the snowboard binding 312 of this third embodiment.

[0181] The snowboard binding 312 basically includes the modified base member 340, a front binding member (not shown) and a pair (first and second) of rear binding members 344a and 344b. The front binding member (not shown) of the snowboard binding 312 is identical to the front binding member 42 of the first embodiment. Moreover, the rear binding members 344a and 344b are identical to the rear binding members 44a and 44b of the first embodiment. Thus, the front binding member (not shown) and the rear binding members 344a and 344b will not be discussed or illustrated in detail herein. The modified base member 340 is identical to the base member 40 of the first embodiment except that the shape has been slightly modified such that the rear binding members 344a and 344b are slightly angled relative to a center longitudinal axis 3B of the base member 340. The base member 340 basically includes a base plate 346, a heel cup 348 and a highback (not shown). The base plate 346 includes a mounting portion 352 and a pair (first and second) of side attachment sections 354a and 354b. The base plate 346 is identical to the base plate 46 of the first embodiment except that the attachment sections 354a and 354b are slightly angled relative to center longitudinal axis 3B. Moreover, heel cup 348 is identical to the heel cup 48 of the first embodiment, except that the shape of the heel cup 348 has been modified to be used with the modified base plate 346. In other words, the free ends or support portions 349 of the heel cup 348 are also preferably slightly angled relative to the center longitudinal axis 3B. Moreover, the highback (not shown) of the snowboard binding 312 may be slightly modified in order to be utilized with the base plate 346 and the heel cup 348. However, the highback is preferably formed of a material, which has limited flexibility such that the highback 50 of the first embodiment could also be used with the base plate 346 and the heel cup 348. Due to the configurations of the base plate 346 and heel cup 348, the rear binding members 344a and 344b are angled relative to center axis 3B. More specifically, the rear binding members 344a and 344b are pivotally coupled to the base member 340 about a pair (first and second) of the pivot axes 3P1 and 3P2, respectively. The pivot axes 3P1 and 3P2 are angled (i.e. diverge from axis 3B toward the front portion of the base member 340) relative to the longitudinal axis 3B. Moreover, the rear binding member 344a has a tooth portion 386a while rear binding member 344b has a tooth portion 386b. Thus, the tooth portions 386a and 386b are angled relative to center longitudinal axis 3B. In other words, the rear binding members 344a and 344b are identical to the rear binding members 44a and 44b of the first embodiment, except that the orientation of the rear binding members 344a and 344b have been modified due to the configuration of the base member 340. In other words, (first and second) elongated latching surfaces diverge relative to the longitudinal axis 3B of the base member 340 as the elongated latching surfaces extend from the rear portion of the base member 340 towards the front portion (not shown). Thus, the snowboard binding 312 is designed to be used with a snowboard boot with angled grooves substantially identical to the grooves 29a and 29b of the first embodiment, but that diverge to correspond to the orientation of the tooth portions 386a and 386b.

[0182] Fourth Embodiment

[0183] Referring now to FIG. 20, a portion of a snowboard binding system 410 is illustrated in accordance with a fourth embodiment of the present invention. The snowboard binding system 410 of this fourth embodiment is substantially identical to the snowboard binding system 10 of the first embodiment, except the snowboard binding system 410 includes a base member 440, which is a modified version of the base member 40 of the first embodiment. The snowboard binding system 410 has a snowboard binding 412, which is designed to be used with a snowboard boot identical or substantially identical to the snowboard boot 14 of the first embodiment. Since the snowboard binding system 410 is substantially identical to snowboard binding system of the first embodiment, the snowboard binding system 410 will not be discussed or illustrated in detail herein. Rather, the following description will focus mainly on the differences. Moreover, it will be apparent to those skilled in the art that most of the descriptions of snowboard binding system 10 of the first embodiment also apply to the snowboard binding system 410 of this fourth embodiment.

[0184] The snowboard binding system 410 basically includes the snowboard binding 412 and a snowboard boot 414. The snowboard boot 414 is identical to the snowboard boot 14 of the first embodiment. Thus, the snowboard boot 414 will not be discussed or illustrated in detail herein. The snowboard binding 412 basically includes a base member 440, a front binding member (not shown) and a pair (first and second) of rear binding members (only one rear binding member 444b shown). The front binding member (not shown) of the snowboard binding 412 is identical to the front binding member 42 of the first embodiment. Moreover, the rear binding members (only one rear binding member 444b shown) are also identical to the rear binding members 44a and 44b of the first embodiment. On the other hand, the base member 440 is a modified version of the base member 40 of the first embodiment. More specifically, the base member 440 includes a base plate 446, a heel cup 448 and a highback (not shown). The base plate 446 and the highback (not shown) of the base member 440 are identical to the base plate 46 and the highback 50 of the first embodiment. However, the heel cup 448 is a modified version of the heel cup 48 of the first embodiment. Specifically, the heel cup 448 has a pair of flared sections or support portions (only one shown) 449 formed at the free ends of the heel cup 448 to aid in guiding the snowboard boot 414 into the snowboard binding 412. The support portions 449 are slanted upwardly and outwardly from the base plate 446. The support portions 449 can be slightly curved if needed and/or desired. The support portions 449 can be configured to be coupled laterally inside of the side attachment sections of the base plate 46, as diagrammatically illustrated in FIG. 20. Alternatively, the support portions 449 can be configured to be coupled laterally outside of the side attachment sections of the base plate 46, as in the first embodiment.

[0185] Fifth Embodiment

[0186] Referring now to FIGS. 21-45, a modified snowboard binding system 510 with a modified snowboard binding 512 and a modified snowboard boot 514 is illustrated in accordance with a fifth embodiment of the present invention. The snowboard binding 512 of this fifth embodiment is identical to the snowboard binding 12 of the first embodiment, except that the front binding arrangement of the snowboard binding 512 has been modified from the front binding arrangement of the snowboard binding 12 of the first embodiment as discussed below. Thus, the remaining parts of the snowboard binding 512 are identical to the snowboard binding 12 of the first embodiment. Since the snowboard binding 512 of the fifth embodiment is substantially identical to the snowboard binding 12 of the first embodiment, the snowboard binding 512 will not be discussed or illustrated in detail herein. Rather, the following description will focus mainly on the differences of the snowboard binding 512 from the snowboard binding 12. Similarly, the snowboard boot 514 is also substantially identical to the snowboard boot 14 of the first embodiment. Thus, the snowboard boot 514 will not be discussed and/or illustrated in detail herein. Rather, the following description will focus mainly on the differences between the snowboard boot 514 and the snowboard boot 14. Moreover, it will be apparent to those skilled in the art that most of the descriptions of the snowboard binding system 10, the snowboard binding 12 and the snowboard boot 14 of the first embodiment apply to the snowboard binding 510 of this fifth embodiment.

[0187] Referring now to FIGS. 21 and 31-45, the snowboard boot 514 of this fifth embodiment of the present invention will be discussed in more detail. As seen in FIG. 21, the snowboard boot 514 is designed to be utilized with the snowboard binding 512. The snowboard boot 514 of the present invention basically has a sole portion 522 and an upper portion 524. The upper portion 524 has a foot section 524a fixedly coupled to the sole portion 522 and a leg portion 524b extending upwardly from the foot section 524a. The upper portion 524 is basically constructed of a flexible material and is fixedly attached to the sole portion 522 via adhesive molding and/or stitching (not shown). The upper portion 524 is not critical to the present invention, and thus, will not be discussed and/or illustrated in detail herein.

[0188] As seen in FIGS. 34-45, the sole portion 522 is a modified version of the sole portion 22 of the first embodiment and is basically constructed of three parts. More specifically, the sole portion 522 has a mid sole 522a with an outer sole 522b molded thereon as seen in FIGS. 34-38 and a front catch 526 located at a front part of the mid sole 522a as seen in FIGS. 34, 39 and 40. The outer sole 522b is also molded onto the lower peripheral edge of the upper portion 524 such that the outer sole 522b fixedly and securely attaches the upper portion 524 to the mid sole 522a. The outer sole 522b is preferably constructed of a resilient rubber material that is suitable for forming the tread of the snowboard boot 514. As mentioned above, stitching can also be utilized to more securely fasten the upper portion 524 to the outer sole 522b.

[0189] As best seen in FIGS. 39-43, the mid sole 522a basically has a base portion 527, a pair (first and second) of rear catches 528a and 528b, and a pair (first and second) of strap attachment members 529a and 529b. In the most preferred embodiment, the first and second rear catches 528a and 528b and the first and second strap attachment members 529a and 529b are integrally formed with the base portion 527 of the mid sole 522a as a one-piece, unitary member. In other words, the mid sole 522a is preferably molded as a one-piece, unitary member with the first and second rear catches 528a and 528b and the first and second strap attachment members 529a and 529b being formed of a homogeneous material. The mid sole 522a is preferably constructed of a flexible but somewhat rigid material. For example, one suitable material for the mid sole 522a is a polyamide (PA) rubber with 35% glass fiber dispersed therein.

[0190] The base portion 527 of the mid sole 522 has a front toe section 527a with a front catch receiving recess 527b and a rear heel section 527c. Accordingly, the front catch 526 is located in the front catch receiving recess 527b of the base portion 527, while the front and rear catches 528a and 528b are located at the first and second lateral sides of the heel section 527c of the base portion 527. Similarly, the first and second strap attachment members 529a and 529b extend upwardly from the heel section 527c of the base portion 527. More preferably, the first and second strap attachment members 529a and 529b extend upwardly from the upper edges of the portions forming the first and second rear catches 528a and 528b.

[0191] The front catch 526 is preferably either molded into the mid sole 522a or attached thereto via fasteners (not shown). Alternatively, the front catch 526 can merely rest within the front catch receiving recess 527b and be held in place by an inner sole or liner and the wearer's foot.

[0192] As seen in FIGS. 31-34, the front catch 526 is basically a U-shaped member with a tongue portion 536 and a pair of leg portions 538 extending upwardly from the tongue portion 536. The leg portions 538 are coupled together by a mounting plate 539. The mounting plate 539 rests on the upwardly facing surface of the front catch receiving recess 527b, while the tongue portion 536 and the leg portions 538 extend through the opening 527d formed in the front catch receiving recess 527b. Preferably, the front catch 526 is constructed of a one-piece, unitary member with the tongue portion 536 and the leg portions 538 having a rectangular cross section as best seen in FIGS. 33 and 34. In the most preferred embodiment, the front catch 526 is preferably constructed of a hard rigid material, such as steel or any other suitable material. It will be apparent to those skilled in the art from this disclosure that the front catch 526 can be implemented in any number of ways, and the present invention is not limited to the particular implementations shown in the drawings, which are provided for merely purposes of illustration. Of course, it will be apparent to those skilled in the art that the construction of the front catch 526 will depend upon the particular binding being utilized.

[0193] As mentioned above and as seen best in FIGS. 38, 41 and 42, the rear catches 528a and 528b are molded with the mid sole 522a of the sole portion 522. The rear catches 528a and 528b are identical to the rear catches 28a and 28b of the first embodiment except that the rear catches 528a and 528b are molded into the mid sole 522a of a multi-part sole portion 522. In other words, the rear catches 528a and 528b are designed to engage the snowboard binding 512 at a plurality of engagement or locking positions having different heights relative to the snowboard binding 512 in a manner identical to the first embodiment. More specifically, the first rear catch 528a is formed by molding a plurality (only two illustrated) of longitudinally extending, substantially V-shaped grooves or notches 530a into a first lateral side of the mid sole 522a of the sole portion 522. Likewise, the second rear catch 528b is formed by molding a plurality (only two illustrated) of longitudinally extending, substantially V-shaped grooves 530b into a second opposite lateral side of the mid sole 522 of the sole portion 522.

[0194] Preferably, each of the notches or grooves 530a has a concave abutment surface 531 a that is angled relative to the bottom surface of the base portion 527. Likewise, each of the notches or grooves 530b has a concave abutment surface 531b that is angled relative to the bottom surface of the base portion 527. Preferably, each of the abutment surfaces 531a or 531b generally forms an angle with the bottom surface of the base portion 527. In other words, the abutment surfaces 531a and 531b taper downwardly and curve outwardly-from a center plane of the snowboard boot 514 and are configured to engage the snowboard binding 512 to prevent upward movement of the snowboard boot 514 relative to the snowboard boot binding 512. The notches or grooves 530a and 530b also preferably have a depth sufficient to prevent upward movement of the snowboard boot 514 relative to the snowboard boot binding 512 and are configured/shaped to mate with the snowboard boot binding 512 as discussed below.

[0195] At the front edge of each of the longitudinally extending, substantially V-shaped grooves 530a and 530b are stop surfaces 532a and 532b which limit rearward movement of the snowboard boot relative to the snowboard binding 512.

[0196] Of course, it will be apparent to those skilled in the art from this disclosure that the snowboard boot 514 can be designed to have additional engagement or locking positions at different heights, if needed and/or desired. For example, the snowboard boot 514 can be designed to have three different engagement positions with three different heights (i.e., three longitudinally extending, substantially V-shaped grooves), respectively. However, it should be appreciated from this disclosure that the present invention is not limited to the precise construction of the rear catches 528a and 528b. Rather, the rear catches 528a and 528b can be implemented in a number of ways, and the present invention is not limited to the particular implementations shown in the drawings, which are provided merely for purposes of illustration.

[0197] The first and second strap attachment members 529a and 529b include first and second flexible connecting portions 533a and 533b and first and second attachment portions 534a and 534b located at free ends of the first and second flexible connecting portions 533a and 533b, respectively. Each of the first and second attachment portions 534a and 534b has a plurality (two) of attachment holes 535a and 535b, respectively.

[0198] As seen in FIG. 21, a rear boot strap 537 is connected between the first and second attachment portions 534a and 534b of the first and second strap attachment members 529a and 529b. The rear boot strap 537 extends across the front ankle section of the upper portion 524 of the snowboard boot 514. Preferably, the rear boot strap 537 is constructed of two boot strap section 537a and 537b that are coupled together by a buckle 537c for adjusting the longitudinal length of the rear boot strap 537 between the first and second attachment portions 534a and 534b. More specifically, the first and second boot strap sections 537a and 537b have their first ends fixedly coupled to the first and second attachment portions 534a and 534b via fasteners 539 (only one shown) and their second ends adjustably coupled to each other by the buckle 537c.

[0199] The outer sole 522b is molded around the peripheral edge of the base portion 527 of the mid sole 522a and extends upwardly from the peripheral edge of the base portion 527 to be fixedly coupled to the foot section 524a of the upper portion 524. Moreover, the outer sole 522b is molded to surround the first and second rear catches 528a and 528b and to overlie a portion of the first and second flexible connecting portions 533a and 533b of the first and second strap attachment members 529a and 529b. Thus, the outer sole 522b provides additional support to the first and second rear catches 528a and 528b as well as additional support for the first and second strap attachment members 529a and 529b.

[0200] Referring again to FIGS. 21 and 22, the snowboard binding 512 is preferably a highback binding that applies a forward leaning force on the snowboard boot 514. The snowboard binding 512 uses many of the same parts as the first embodiment. Thus, the parts of the snowboard binding 512 that are identical to the parts of the snowboard binding 12 of the first embodiment will be given the same reference numerals. Moreover, the modifications (the second, third and fourth embodiments) to the first embodiment can also be applied to the snowboard binding 512.

[0201] The snowboard binding 512 is attached to the top or upper surface of the snowboard 16 via four fasteners or screws 18 in a conventional manner. The longitudinal axis of the snowboard 16 is represented by the centerline A in FIG. 21. The snowboard binding 512 basically has a base member 40, a front binding member 542 and a pair (first and second) of rear binding members 44a and 44b that form a rear binding arrangement. The base member 40 has a front portion, a rear portion and a longitudinal axis B extending between the front and rear portions. The front binding member 542 is movably coupled to the base member 40 between a release position and a latched position. The pair (first and second) of rear binding members 44a and 44b are coupled to opposite lateral sides of the base member 40 as discussed in more detail above.

[0202] As in the first embodiment discussed above, the base member 40 of the fifth embodiment basically includes a base plate 46 adjustably coupled to the snowboard 16 via the adjustment disk 20, a heel cup 48 adjustably coupled to the base plate 46 and a highback 50 adjustably coupled to the heel cup 48. The snowboard binding 512 is preferably adjustably coupled to the snowboard 16 via the adjustment disk 20. The rear binding members 44a and 44b are movable relative to the base member 40 to selectively hold the snowboard boot 514 thereto. The rear binding members 44a and 44b are arranged to move laterally apart relative to each other from the initial rest positions to the guide or coupled positions upon application of a force in a direction substantially towards the base member 40 in the same manner as the first embodiment discussed above. The rear binding members 44a and 44b are also arranged to move laterally toward each other or together to one of the locked or latched positions upon removal of the force in the same manner as the first embodiment discussed above. Thus, the rear binding members 44a and 44b are arranged to selectively hold the snowboard boot 514 in a plurality of engagement or locked or latched positions having different heights above the base member 40 in the same manner as the first embodiment discussed above.

[0203] As best seen in FIG. 22, the front binding member 542 basically includes a front binding plate 560, a front claw 561, a front biasing member 562, a front stop member 563 and the release lever 564. The front claw 561 is movably coupled to the front portion of the base member 40 between a release position and a latched position by the front binding plate 560. The front stop member 563 is fixedly coupled to the front portion of the base member 40 adjacent the front claw 561 by the front binding plate 560.

[0204] As seen in FIGS. 21, the mounting portion 52 of the base plate 46 has the front binding plate 560 fixedly coupled thereto to form a front portion of the base plate 46. The front claw 561 is movably coupled to the binding plate 560. Thus, when the front binding plate 560 is fixedly coupled to the mounting portion 52, the front claw 561 is movably (pivotally) coupled to the base plate 46 of the base member 40. The front claw 561 is preferably pivotally coupled to the front binding plate 560 via the front release lever 564 which functions as a front pivot pin for the front claw 561. The biasing member 562 is arranged on the front release lever 564 to bias the front claw 561 toward an engaged or latched position. The control or release lever 564 is preferably non-rotatably coupled to the front claw 561 to move the front claw 561 against the biasing or urging force of the biasing member or spring 562 from the latched position toward the release position.

[0205] As best seen in FIGS. 22-25, the binding plate 560 includes a pair of openings or slots 560a formed therein, which are configured to partially receive the front claw 561. The slots 560a front a pair of stop surfaces 560b located at the rearmost edges of the slots 560a. The stop surfaces 560b normally hold the front claw 561 in the latched position. Moreover, because the pivot axis of the front claw 561 is below bottom surface of the binding plate 560, the front claw 561 can rotate out of contact with the front catch 526. The bottom surface of base member 40 forms an additional stop surface when the front claw 561 is in the release position. In this manner, the front claw 561 can rotate about ninety degrees from the latched position where the front binding flange 576 is substantially horizontal to the release position where the front binding flange 576 is substantially vertical.

[0206] The front binding plate 560 has an inclined upper surface 560c that slopes upwardly along the longitudinal axis B of the base member 40 as the inclined upper surface 560c extends towards a front end of the base member 40.

[0207] Additionally, as best seen in FIGS. 21 and 22, the front binding plate 560 is preferably adjustable (along longitudinal axis B) relative to the mounting portion 52 of the base plate 46. More specifically, the mounting portion 52 includes a plurality (three) of slots 68, while the binding plate 560 includes a plurality (three) through holes 569. The fasteners or attachment screws 570 are inserted through the holes 569 and the slots 68 and attached to the nuts 571 to fixedly couple the front binding plate 560 to the mounting portion 52 in an adjustable manner along longitudinal axis B of the base member 40. Thus, the front binding member 542 can be selectively coupled at different longitudinal positions relative to base member 40. Of course, it will be apparent to those skilled in the art that various other structures could be utilized to adjust the longitudinal position of the front binding member 542. Moreover, it will be apparent to those skilled in the art that the binding plate 560 could be integrally formed with the base plate 46 if needed and/or desired.

[0208] As best seen in FIGS. 21, 22, 26 and 27, the front claw 561 is an inverted U-shaped member having a mounting portion 574, a binding flange 576 and a connecting portion 578. The front claw 561 is urge to the latched position by the biasing member or spring 562 so as to position the binding flange 576 above the ramp surface of the front stop member 563. The binding flange 576, the ramp surface 563c and the tabs or stops 563b form a front cleat receiving area therebetween. The release lever 564 is fixedly coupled to the front claw 561 to move the front claw 561 from the latched position to the release position upon application of a force on the release lever 564 that is greater than the urging force of the front biasing member or spring 562.

[0209] As best seen in FIGS. 28-30 the front stop member 563 is preferably a metal plate member that is bent to form a mounting plate 563a with a pair of tabs or stops 563b and a ramp surface 563c. The mounting plate 563a of the front stop member 563 is fixedly coupled to the front binding plate 560 and the mounting portion 52 of the base plate 46 by one of the fasteners or attachment screws 570. The tabs or stops 563b form a forwardly facing stop surface that is spaced rearwardly from the latching surface of the front claw 561 to define part of the front cleat receiving area therebetween. The ramp surface 563c extending upwardly at an acute angle from mounting plate 563a. When the front stop member 563 is mounted on the base member 40, the ramp surface 563c is inclined upwardly relative to the base member 40 to assist in the release of the front catch 526 from the front claw 561.

[0210] As best seen in FIG. 22, the release lever 564 basically includes a pivot pin section 565 pivotally supported in bore 560d, and a handle or control section 566 extending perpendicularly from the pivot pin section 565. In other words, the pivot pin section 565 of the release lever 564 forms the front pivot pin of the front claw 561. Thus, the release lever 564 is integrally formed as a one-piece, unitary member. The pivot pin section 565 preferably includes an annular recess 65a formed at a free end thereof. A suitable retaining member or C-clip 566 is received in the annular recess 565a to secure the release lever 564 and the front claw 561 to the binding plate 560, with the spring 562 arranged therebetween.

[0211] As best seen in FIGS. 21, 22, 26 and 27, the mounting portion 574 of the front claw 561 is non-rotatably mounted on the pivot pin section 565 of the release lever 564 for rotation between a latched position and a release position about a front pivot axis. The front pivot axis is arranged below the binding plate 560 such that front claw 561 can be moved out of engagement with the front catch 526 (i.e. to the release position). The biasing member or spring 562 applies an urging force on the front claw 561 to urge the front claw 561 to the latched position. The front claw 561 includes a lower latching surface configured to engage an upper surface of the tongue portion 536 of the front catch 526 of the snowboard boot 514. The connecting portion 578 extends between the binding plate 576 and the mounting portion 574.

[0212] More specifically, the mounting portion 574 is preferably formed of a pair (first and second) mounting flanges 575a and 575b. The mounting flange 575a is designed to engage a first end 562a of the spring 562. The other end (second end) 562b of spring 562 is designed to be received in a transverse hole (not shown) formed in the mounting plate 560. Thus, the spring 562 is preloaded to urge the front binding member 542 towards the latched position to selectively hold the front catch 526 of the snowboard boot 514. Additionally, at least one of the mounting flanges 575a and 575b preferably includes a noncircular (square) opening 575d to non-rotatably receive a noncircular portion 565b of the release lever 564.

[0213] Mounting and dismounting the snowboard boot 514 with the snowboard binding 512 will now be discussed in more detail. When the rider wants to enter the snowboard binding 512, the boot 514 should be slightly inclined. The front catch 526 is first engaged with the front claw 561. Specifically, the front catch 526 is positioned beneath the front binding flange 576. Then the rider moves the rear portion of the snowboard boot 514 in a direction substantially towards the base plate 46. In other words, the snowboard boot 514 pivots rearwardly about the front catch 26 such that the rear of the boot 514 moves substantially toward the base member 40.

[0214] This movement of the snowboard boot 514 causes the rear binding members 44a and 44b to pivot against the biasing force of the springs 90a and 90b, respectively. Thus, the rear tooth portions 86a and 86b move laterally away from longitudinal axis B into guide or coupled positions (first and second guide or coupled positions, respectively) such that the snowboard boot 514 can be moved downwardly. Once the rear catches 528a and 528b move a predetermined distance, the rear tooth portions 86a and 86b move from the (first and second) guide or coupled positions to (first and second) locking or latching positions. Thus, the snowboard boot 514 is in a first locked or latched position. In this first locked or latched position, the rear of the sole portion 522 is slightly spaced from the mounting portion 52 of the base plate 46. Thus an obstruction, such as snow, mud or sand can be accommodated if needed. The snowboard boot 14 can be further moved into a second locked or latched position, if no obstruction prevents such movement. In this second locked or latched position, the rear tooth portions 86a and 86b move from intermediate (first and second) guide or coupling positions (not shown) to additional (first and second) locking or latching positions, respectively. Thus, the snowboard boot 514 is in a second locked or latched position.

[0215] Release of the snowboard boot 514 from snowboard binding 512 will now be discussed in more detail. The snowboard binding 512 can easily release the snowboard boot 514 therefrom, when the snowboard boot 514 is in either of the locked or latched positions. Specifically, the release lever 564 is pivoted in order to move the front claw 561 from the latched position to the release position. Thus, the front catch 526 of the snowboard boot 514 is released from the snowboard binding 512. However, the rear binding members 44a and 44b remain in the engagement or locking positions. In order to completely, detach the snowboard boot 514 from snowboard binding 512, the snowboard boot 514 is then moved longitudinally (i.e. along longitudinal axis B) such that the tooth portions 86a and 86b slide in notches or grooves 530a and 530b, respectively. After the boot 514 is moved a sufficient distance, the tooth portions 86a and 86b will not engage or lock the notches or grooves 530a and 530b. Thus the snowboard boot 514 can be completely released from the snowboard binding 512.

[0216] Sixth Embodiment

[0217] Referring now to FIGS. 46-96, a snowboard binding system 610 is illustrated in accordance with a sixth embodiment of the present invention. The snowboard binding system 610 basically includes a modified snowboard binding 612 and a modified snowboard boot 614.

[0218] The snowboard binding 612 of this sixth embodiment is substantially identical to the snowboard binding 12 of the first embodiment, except that the front binding arrangement of the snowboard binding 612 has been modified from the front binding arrangement of the snowboard binding 12 of the first embodiment as discussed below and guide features have been added to aid in the disengagement of the snowboard boot 614 from the snowboard binding 612. Thus, the remaining parts of the snowboard binding 612 are substantially identical to the snowboard binding 12 of the first embodiment. Since the snowboard binding 612 of the sixth embodiment is substantially identical to the snowboard binding 12 of the first embodiment, the snowboard binding 612 will not be discussed or illustrated in detail herein. Rather, the following description will focus mainly on the differences of the snowboard binding 612 from the snowboard binding 12. Moreover, it will be apparent to those skilled in the art that most of the descriptions of the snowboard binding 12 of the first embodiment apply to the snowboard binding 612 of this sixth embodiment.

[0219] The snowboard boot 614 of this sixth embodiment is substantially identical to the snowboard boot 14 of the first embodiment, except that the front binding arrangement of the snowboard boot 614 has been modified from the front binding arrangement of the snowboard boot 14 of the first embodiment as discussed below and guide features have been added to aid in the engagement and disengagement between the snowboard boot 614 and the snowboard binding 612. Thus, the remaining parts of the snowboard boot 614 are substantially identical to the snowboard boot 14 of the first embodiment. Since the snowboard boot 614 of the sixth embodiment is substantially identical to the snowboard boot 14 of the first embodiment, the snowboard boot 614 will not be discussed or illustrated in detail herein. Rather, the following description will focus mainly on the differences of the snowboard boot 614 from the snowboard boot 14. Moreover, it will be apparent to those skilled in the art that most of the descriptions of the snowboard boot 14 of the first embodiment apply to the snowboard boot 614 of this sixth embodiment.

[0220] Similar to the snowboard binding 12, the snowboard binding 612 is attached to the top or upper surface of the snowboard 16 via four fasteners or screws 18 in a conventional manner (FIG. 1). It will be apparent to those skilled in the art from this disclosure that a pair of snowboard binding systems 610 are utilized in conjunction with the snowboard 16 such that the rider has both feet firmly attached to the snowboard 16. Preferably, two adjustment disks 620 are used to adjustably couple the pair of snowboard binding systems 610 to the snowboard 16 via the screws 18. For the sake of brevity, only a single snowboard binding system 610 will be discussed and/or illustrated herein.

[0221] Turning first to the snowboard boot 614 of the present invention, preferably the snowboard boot 614 is a relatively soft or flexible snowboard boot. Soft snowboard boots are well known in the art, and thus, will not be discussed or illustrated herein. The snowboard boot 614 will not be discussed or illustrated in detail herein, except for the new features of the snowboard boot 614 that relate to snowboard binding system 610 of the present invention. Basically, the snowboard boot 614 is a soft boot and has a sole portion 622 made of a stiff rubber-like material, and a flexible upper portion 624 constructed of a variety of materials, such as plastic materials, leather and/or synthetic leather materials. The upper portion 624 is basically constructed of a flexible material and is fixedly attached to the sole portion 622 via adhesive molding and/or stitching (not shown). Thus, the upper portion 624 of the snowboard boot 614 should be somewhat flexible. The upper portion 624 has a foot section 624a fixedly coupled to the sole portion 622 and a leg section 624b extending upwardly from the foot section 624a. The upper portion 624 is not critical to the present invention, and thus, will not be discussed or illustrated in further detail herein.

[0222] As seen in FIGS. 46-48 and 56-62, the sole portion 622 is basically constructed of three parts. More specifically, the sole portion 622 has a mid sole 622a with an outer sole 622b molded thereon, and a front catch 626 located at a front part of the mid sole 622a. The outer sole 622b is also molded onto the lower peripheral edge of the upper portion 624 such that the outer sole 622b fixedly and securely attaches the upper portion 624 to the mid sole 622a. The outer sole 622b is preferably constructed of a resilient rubber material that is suitable for forming the tread of the snowboard boot 614. As mentioned above, stitching can also be utilized to more securely fasten the upper portion 624 to the outer sole 622b.

[0223] As best seen in FIGS. 56-62, the mid sole 622a basically has a base or foot portion 627, and first and second lateral side portions that include first and second rear catches 628a and 628b, and first and second strap attachment members 629a and 629b. In the most preferred embodiment, the first and second rear catches 628a and 628b and the first and second strap attachment members 629a and 629b are integrally formed with the base portion 627 of the mid sole 622a as a one-piece, unitary member. In other words, the mid sole 622a is preferably molded as a one-piece, unitary member with the first and second rear catches 628a and 628b and the first and second strap attachment members 629a and 629b being formed of a homogeneous material. The mid sole 622a is preferably constructed of a flexible but somewhat rigid material. For example, one suitable material for the mid sole 622a is a polyamide (PA) rubber with 35% glass fiber dispersed therein.

[0224] The base or foot portion 627 of the mid sole 622a has a front toe section 627a with a front catch receiving recess 627b and a rear heel section 627c. Accordingly, the front catch 626 is located in the front catch receiving recess 627b of the base portion 627, while the front and rear catches 628a and 628b are located at the first and second lateral sides of the heel section 627c of the base portion 627. Similarly, the first and second strap attachment members 629a and 629b extend upwardly from the heel section 627c of the foot portion 627. More preferably, the first and second strap attachment members 629a and 629b extend upwardly from the upper edges of the portions forming the first and second rear catches 628a and 628b.

[0225] The mid sole 622a is also provided with several guide features to aid in stepping into and stepping out of the snowboard boot binding 612. A first guide feature of the mid sole 622a includes a pair of front catch guide flanges 630. Specifically, the bottom surface of the mid sole 622a has the front catch guide flanges 630 extending outwardly therefrom. The front catch guide flanges 630 are located forwardly and laterally relative to the front catch 626 that is coupled to the mid sole 622a. The front catch guide flanges 630 are preferably integrally formed as a one-piece, unitary member with the remainder of the mid sole 622a. The front catch guide flanges 630 extend through the outer sole 622b. The front catch guide flanges 630 are angled to converge rearwardly such that the rearward ends of the front catch guide flanges 630 are located just forwardly of the front catch 626. Preferably, the front catch guide surfaces of the front catch guide flanges 630 are angled approximately 45° relative to the longitudinal axis B. In other words, the front catch guide flanges 630 have a pair of converging front catch guide surfaces that form a guide slot therebetween to aid in the engagement of the snowboard boot 614 to the snowboard boot binding 612. These front catch guide surfaces of the front catch guide flanges 630 have rearward ends that are laterally spaced apart by a distance that is slightly larger than the lateral dimension of the front catch 626.

[0226] A second guide feature provided by the mid sole 622a includes a pair of rear guide areas 631 a and 631b which are located at first and second lateral edges of the bottom surface of the mid sole 622a. More specifically, the guide areas 631a and 631b are aligned with the rear catches 628a and 628b, respectively. The mid sole 622a is constructed of a more rigid material than the outer sole 622b and the mid sole 622a has a lower coefficient of friction than the material of the outer sole 622b. In other words, the outer sole 622b is constructed of a rubber material that partially overlies exterior facing surfaces of the mid sole 622a such that the guide areas 631 a and 631b are exposed in an area adjacent the first and second lateral side portions (rear catches 628a and 628b). The guide areas 631a and 631b engage the snowboard boot binding 612 as discussed below to aid in the release of the snowboard boot 614 from the snowboard binding 612. More specifically, in order to release the snowboard boot 614 from the snowboard binding 612, the snowboard boot 614 is moved generally forwardly such that the snowboard boot 614 slides forwardly on the snowboard binding 612. In other words, the guide area 631a and 631b engage the snowboard binding 612 to provide for more smooth forward movement of the snowboard boot 614 on the snowboard binding 612. Therefore, the longitudinal length of the guide areas 631a and 631b should be long enough so that the outer sole 622b has limited contact with the snowboard binding 612 during disengagement of the snowboard boot 614 therefrom.

[0227] A third guide feature of the mid sole 622a includes a front guide element 632 projecting downwardly from the toe section 627a of the mid sole 622a. This front guide element 632 is located rearwardly of the front catch 626. The front guide element 632 is preferably a wedge-shaped member that gradually projects further downwardly from the front toe section 627a as the front guide element 632 approaches toward the rear heel section 627c. Similar to the guide surfaces 631a and 631b, the front guide element 632 aids in the disengagement of the snowboard boot 614 from the snowboard binding 612. Specifically, the front guide element 632 contacts the snowboard boot binding 612 such that forward movement of the snowboard boot 614 causes the snowboard boot 614 to move upwardly away from the snowboard binding 612.

[0228] As mentioned above and as seen best in FIGS. 58 and 62, the rear catches 628a and 628b are molded with the mid sole 622a of the sole portion 622. The rear catches 628a and 628b are identical to the rear catches 28a and 28b of the first embodiment except that the rear catches 628a and 628b are molded into the mid sole 622a of a multi-part sole portion 622. In other words, the rear catches 528a and 528b are designed to engage the snowboard boot binding 612 at a plurality of engagement or locking positions having different heights relative to the snowboard binding 612. More specifically, the first rear catch 628a is formed by molding a plurality of longitudinally extending, substantially V-shaped grooves or notches into a first lateral side of the mid sole 622a of the sole portion 622. Likewise, the second rear catch 628b is formed by molding a plurality of longitudinally extending, substantially V-shaped grooves into a second opposite lateral side of the mid sole 622a of the sole portion 622. The rear catches 628a and 628b are configured to engage the snowboard binding 612 to prevent upward movement of the snowboard boot 614 relative to the snowboard boot binding 612 similar to the first embodiment. Thus, the notches or grooves of the rear catches 628a and 628b have depths sufficient to prevent upward movement of the snowboard boot 614 relative to the snowboard boot binding 612 and are configured/shaped to mate with the snowboard boot binding 612 as discussed below.

[0229] This embodiment is illustrated with two different engagement positions with two different heights (i.e., two longitudinally extending, substantially V-shaped grooves), respectively. Of course, it will be apparent to those skilled in the art from this disclosure that the snowboard boot 614 can be designed to have additional engagement or locking positions at different heights, if needed and/or desired. Thus, it should be appreciated from this disclosure that the present invention is not limited to the precise construction of the rear catches 628a and 628b. Rather, the rear catches 628a and 628b can be implemented in a number of ways, and the present invention is not limited to the particular implementations shown in the drawings, which are provided merely for purposes of illustration.

[0230] As seen in FIGS. 58 and 62, the first and second strap attachment members 629a and 629b include first and second flexible connecting portions 633a and 633b and first and second attachment portions 634a and 634b located at free ends of the first and second flexible connecting portions 633a and 633b, respectively. Each of the first and second attachment portions 634a and 634b has a plurality (two) of attachment holes 635a and 635b, respectively. As seen in FIG. 46, a rear boot strap 637 is connected between the first and second attachment portions 634a and 634b of the first and second strap attachment members 629a and 629b. The rear boot strap 637 extends across the front ankle section of the upper portion 624 of the snowboard boot 614. Preferably, the rear boot strap 637 is constructed of two boot strap sections that are coupled together by a buckle for adjusting the longitudinal length of the rear boot strap 637 between the first and second attachment portions 634a and 634b. More specifically, the rear boot strap 637 is identical to the boot strap 537 discussed above.

[0231] The outer sole 622b is molded around the peripheral edge of the base portion 627 of the mid sole 622a and extends upwardly from the peripheral edge of the base portion 627 to be fixedly coupled to the foot section 624a of the upper portion 624. Moreover, the outer sole 622b is molded to surround the first and second rear catches 628a and 628b and to overlie a portion of the first and second flexible connecting portions 633a and 633b of the first and second strap attachment members 629a and 629b. Also, as mentioned above, the outer sole 622b is molded around the mid sole 622a such that the guide areas 631a and 631b of the foot portion 627 of the mid sole 622a are exposed. Thus, the outer sole 622b provides additional support to the first and second rear catches 628a and 628b as well as additional support for the first and second strap attachment members 629a and 629b.

[0232] The front catch 626 is preferably either molded into the mid sole 622a or attached thereto via fasteners (not shown). Alternatively, the front catch 626 can merely rest within the front catch receiving recess 627b and be held in place by an inner sole or liner and the wearer's foot. The front catch 626 is configured to engage a portion of the snowboard binding 612, as discussed below in more detail.

[0233] As seen in FIGS. 50-55, the front catch 626 is basically a U-shaped member with a tongue portion 636 and a pair of leg portions 638 extending upwardly from the tongue portion 636. The leg portions 638 are coupled together by a mounting plate 639. The mounting plate 639 rests on the upwardly facing surface of the front catch receiving recess 627b, while the tongue portion 636 and the leg portions 638 extend through the opening 627d formed in the front catch receiving recess 627b. Preferably, the front catch 626 is constructed of a one-piece, unitary member with the tongue portion 636 and the leg portions 638 having a rectangular cross section as best seen in FIGS. 54 and 56. In the most preferred embodiment, the front catch 626 is preferably constructed of a hard rigid material, such as steel or any other suitable material. It will be apparent to those skilled in the art from this disclosure that the front catch 626 can be implemented in any number of ways, and the present invention is not limited to the particular implementations shown in the drawings, which are provided for merely purposes of illustration. Of course, it will be apparent to those skilled in the art that the construction of the front catch 626 will depend upon the particular binding being utilized.

[0234] As seen in FIG. 52, the tongue portion 636 has a forward to rearward dimension D1 that is larger than the forward to rearward dimensions D2 of the leg portions 638. By having an elongated tongue portion 636, the front catch 626 can be more easily engaged with the snowboard boot binding 612 as discussed below. Preferably, the tongue portion 636 and the pair of leg portions 638 have generally rectangular cross sections as seen along a section line that is parallel to the longitudinal axis B. The tongue portion 636 not only secures the front portion of the snowboard boot 614 to the snowboard boot binding 612, but also engages the snowboard boot binding 612 to prevent forward and/or rearward movement as explained below.

[0235] Referring again to FIGS. 46-49, the snowboard binding 612 preferably has a base member 640, a front binding member 642 and a pair of (first and second) rear binding members 644a and 644b. The front binding member 642 is movably coupled to the base member 640 between a release position and a latched position. The first and second rear binding members 644a and 644b form a rear binding arrangement. The first and second rear binding members 644a and 644b are coupled to opposite lateral sides of the base member 640 as discussed in more detail below.

[0236] The base member 640 basically includes a base plate 646 adjustably coupled to the snowboard 16 via the adjustment disk 620, a heel cup 648 adjustably coupled to the base plate 646 and a highback 650 adjustably coupled to the heel cup 648. The snowboard binding 612 is preferably adjustably coupled to the snowboard 16 via the adjustment disk 620. The rear binding members 644a and 644b are movable relative to the base member 640 to selectively hold the snowboard boot 614 thereto. The rear binding members 644a and 644b are arranged to move laterally apart relative to each other from the initial rest positions to the guide positions upon application of a force in a direction substantially towards the base member 640. The rear binding members 644a and 644b are also arranged to move laterally toward each other or together to one of the locked or latched positions upon removal of the force. Thus, the rear binding members 644a and 644b are arranged to selectively hold the snowboard boot 614 in a plurality of engagement or locked or latched positions having different heights above the base member 640.

[0237] The rear binding members 644a and 644b operate in the same manner as the prior embodiments. Also, the parts of the rear binding member 644a and 644b are functionally identical to the prior embodiments. In other words, the rear binding members 644a and 644b are designed to cooperate with the rear catches 628a and 628b, respectively, in a manner identical to the first embodiment. More specifically, the rear binding member 644a includes a tooth portion 686a identical to the tooth portion 86a of the first embodiment. Thus, the rear binding member 644a includes a latching surface (not shown) identical to the latching surface 87a of the first embodiment. Likewise, the rear binding member 644b includes a tooth portion 686b identical to the tooth portion 86b of the first embodiment. Thus, the rear binding member 644b includes a latching surface (not shown) identical to the latching surface 87b of the first embodiment. In other words, portions of the rear binding members 644a and 644b have been slightly modified to be used with the heel cup 648, as discussed below.

[0238] The base plate 646 is also provided with a guide feature to aid in the disengagement of the snowboard boot 614 from the snowboard boot binding 612. Specifically, a pair of guide protrusions or members 645a and 645b are provide at the lateral edges of the base plate 646 adjacent the first and second rear binding members 644a and 644b, respectively. The first and second guide protrusions 645a and 645b have first and second boot support surfaces at their free ends. In other words, the upper surfaces of the guide protrusions 645a and 645b form an upper boot support surface that holds the sole portion 622 of the snowboard boot 614 above the base plate 646. The guide protrusions 645a and 645b are located so as to contact the forward ends of the guide areas 631a and 631b of the mid sole 622a, when the snowboard boot 614 is in the engaged position relative to the snowboard boot binding 612. In other words, when the snowboard boot 614 is in the normal riding position relative to the snowboard boot binding 612, the guide areas 631a and 631b rest on top of the boot support surfaces of the guide protrusions 645a and 645b of the base plate 646. When the snowboard boot 614 is moved forwardly relative to snowboard boot binding 612 (i.e., during disengagement), the guide areas 631a and 631b slide along the boot support surfaces of the guide protrusions 645a and 645b, respectively. As mentioned above, since the mid sole 622a is constructed of a material having a relatively low coefficient of function, the snowboard boot 614 can be easily slid forwardly along the base plate 646. In the preferred embodiment, the guide protrusions 645a and 645b are integrally formed with the base member 646 as a one-piece, unitary member. For example, the guide protrustions 645a and 645b can be stamped into the base plate 646. In the preferred embodiments, the boot support surfaces of the guide protrusions 645a and 645b are elongated surfaces having widths arranged perpendicular to the longitudinal axis B lengths arranged parallel to the longitudinal axis B. Moreover, the guide protrusions 645a and 645b are preferably substantially identical in shape (an oblong shape in top plan view). Since the guide protrusions 645a and 645b normally contact the guide areas 631a and 631b, the guide protrusions 645a and 645b are most preferably located substantially beneath the forward end of the rear binding members 644a and 644b.

[0239] As seen in FIGS. 63 and 64, the base plate 646 of the base member 640 preferably has a mounting portion 652 and a pair of (first and second) side attachment sections 654a and 654b. Preferably, the base plate 646 is constructed of a hard, rigid material. Examples of suitable hard rigid materials for the base plate 646 include various metals as well as carbon and/or a metal/carbon combination. In the preferred embodiment, the mounting portion 652 and the side attachment sections 654a and 654b are formed by bending a metal sheet material. Thus, the base plate 646 (the mounting portion 652 and the side attachment sections 654a and 654b) is a one-piece, unitary member. Of course, the side attachment sections 654a and 654b can be constructed as a one-piece, unitary member that is attached to 646 (the mounting portion 652, if needed and/or desired. The side attachment sections 654a and 654b are preferably substantially parallel to each other and perpendicular to the mounting portion 652. Alternatively, the side attachment sections 654a and 654b can taper slightly outwardly from (i.e. away from) each other from the rear portion of the snowboard binding 612 toward the front portion of the snowboard binding 612, as discussed below in reference to another embodiment of the present invention. The mounting portion 652 has a central opening 656 for receiving the adjustment disk 620 therein. Preferably, the opening 656 has a beveled edge that is serrated to form teeth for engaging a corresponding bevel edge with mating teeth of the adjustment disk 620.

[0240] As seen in FIGS. 46, 47 and 49, the mounting portion 652 of the base plate 646 has a front binding plate 660 fixedly coupled thereto to form a front portion of the base plate 646. The front binding member 642 is movably coupled to the binding plate 660. Thus, when the binding plate 660 is fixedly coupled to the mounting portion 652, the front binding member 642 is movably coupled to the base plate 646 of the base member 640. The base member 640 has a longitudinal center axis B extending between the front portion of the base member 640 (i.e., the binding plate 660) and the rear portion of the base member 640 (i.e., the heel cup 648 and the highback 650). The front binding member 642 is preferably pivotally coupled to the binding plate 660 via a front release lever 664 which functions as a front pivot pin for the front binding member 642.

[0241] The binding plate 660 includes a front guide member or ramp 662 extending upwardly relative to the upper surface of the front portion of the base plate 646. The front guide member 662 is located immediately rearwardly of the front binding member 642. The front guide member 662 is designed to engage the front guide element 632 of the snowboard boot 614 during disengagement of the snowboard boot 614 from the snowboard binding 612. In other words, forward movement of the snowboard boot 614 causes the front guide element 632 of the sole portion 622 to engage the front guide member 662 of the snowboard binding 612. Thus, the front guide member 662 cooperates with the front guide element 632 to move the snowboard boot 614 upwardly such that the front catch 626 moves out of engagement with the front binding member 642.

[0242] Referring now to FIGS. 49 and 79-92, the release lever 664 basically includes a pivot pin section 665 (FIG. 85) and a handle or control section 666 (FIGS. 79-81). In other words, a part of the release lever 664 (pivot pin section 665) forms the front pivot pin of the front binding member 642. Thus, the release lever 664 is formed of two pieces in this embodiment.

[0243] As seen in FIG. 85, the pivot pin section 665 has a first noncircular part 665a with a hexagonal cross section and a second circular part 665b with a circular cross section. An intermediate part with a square cross section is located between the first and second parts 665a and 665b. The free end of the first noncircular part 665a has a threaded bore 665c for threadedly receiving bolt 665d therein. The free end of the circular part 665b also has a threaded bore 665e for threadedly receiving bolt 665f therein. The bolt 665d secures the handle section 666 to the pivot pin section 665. The bolt 665f pivotally secures the release lever 664 to the binding plate 660 such that the release lever 664 can move between a release position and a latched position.

[0244] In this embodiment, there is no return spring. Rather, in this embodiment, an indexing mechanism 670 is utilized to hold the release lever 664 in at least both the release position and the latch position. The index mechanism 670 basically includes a first index part or member 671, a second index part or member 672 and a compression spring or biasing member 673. The index mechanism 670 is mounted on the noncircular part 665a of the pivot section 665 of the release lever 664.

[0245] As seen in FIGS. 86-89, the first index part 671 is non-movable engaged with the mounting plate 660 and has a center opening 671a that allows the noncircular part 665a of the pivot section 665 to freely rotate therein. The first index part 671 has a plurality of radially formed protrusions 671b that form ratchet teeth for engaging the second index part 672.

[0246] As seen in FIGS. 90-92, the second index part 672 is nonrotatably secured on the noncircular part 665a of the pivot section 665 of the release lever 664. Thus, the second index part 672 rotates with the release lever 664, while the first index part 671 remains stationary. The second index part 672 has a noncircular opening 672a that is sized to retain the second index part 672 on the noncircular part 665a of the pivot pin section 665. The second index part 672 has a plurality of radially extending projections 672b that form ratchet teeth. The projections or ratchet teeth 672b of the second index part 672 engage the protrusions or ratchet teeth 671b of the first index part so as to lock the release lever 664 in the release position and the latch position.

[0247] As seen in FIGS. 83 and 84, the compression spring 673 is positioned around the noncircular part 665a of the pivot section 665 for biasing the first and second index parts 671 and 672 together. More specifically, one end of the compression spring 673 engages the control section 666 of the release lever 664 while the other end of the compression spring 673 contacts the second index part 672. Thus, when the control section 666 of the release lever 664 is rotated between the release position and the latch position, the second index part 672 is moved axially against the force of the compression spring 673 to permit the movement of the control section 666 of the release lever 664.

[0248] Additionally, the binding plate 660 is preferably adjustable (along longitudinal axis B) relative to the mounting portion 652 of the base plate 646 in the same manner as the first embodiment. Thus, the front binding member 642 can be selectively coupled at different longitudinal positions relative to the base member 640. Of course, it will be apparent to those skilled in the art that various other structures could be utilized to adjust the longitudinal position of the front binding member 642. Moreover, it will be apparent to those skilled in the art that the binding plate 660 could be integrally formed with the base plate 646 if needed and/or desired.

[0249] As best seen in FIG. 73-76, the front binding member 642 basically includes a mounting portion 674 with a binding flange or front claw 676 integrally formed therewith. The mounting portion 674 is non-rotatably mounted on the pivot pin section 665 of the release lever 664 for rotation between a latched position and a release position about a front pivot axis. The front pivot axis is arranged below the binding plate 660 such that front claw 676 can be moved out of engagement with the front catch member 626 (i.e. to the release position). The front claw 676 includes a lower surface configured to engage an upper surface of the tongue portion 636 of the front catch 626 of the snowboard boot 614. The connecting portion 678 extends between the front claw 676 and the mounting portion 674.

[0250] As seen in FIGS. 74 and 76, the front claw 676 has a generally V-shaped free end 677 with first and second parts 677a and 677b extending from an apex 677c. The first part 677a of the V-shaped free end 677 forms a catch engaging surface located between the mounting portion 674 and the apex 677c. The second part 677b of the V-shaped free end 677 forms a guide surface located between the apex 677c and a free edge 677d of the V-shaped free end 677. The catch engaging surface of the first part 677a faces generally towards the base plate 646. The guide surface of the second part 677b faces generally away from the base plate 646. The V-shaped free end 677 is designed such that the guide surface of the second part 677b aids in the engagement of the front catch 626 with the front claw 676. In other words, the tongue portion 636 of the front catch 626 can easily slide along the guide surface of the second part 677b to allow for easy entry of the front catch 626 beneath the front claw 676. When the front catch 626 is located in the area beneath the front claw 676, the release lever 664 can be manually rotated to move the front claw 676 from a latch position as seen in FIG. 95 to a release position as seen in FIG. 96. In the latched position, the tongue portion 636 engages the forward facing surface of the stop plate 678 to prevent rearward movement of the front catch 626 relative to the front claw 676. The stop plate 678 is illustrated in FIGS. 77 and 78.

[0251] The mounting portion 674 is preferably formed of a pair (first and second) mounting flanges 675a and 675b. Additionally, the mounting flange 675a preferably includes a noncircular (square) opening 675c to nonrotatably receive the square part of the pivot pin section 665 of the release lever 664 while the mounting flange 675b has a circular opening 675d to receive the circular part 665b.

[0252] As best seen in FIGS. 65-72, the binding plate 660 includes a pair of openings or slots 660a formed therein, which are configured to partially receive the front claw 676. The slots 660a form a pair of stop surfaces located at the rearmost edges of the slots 660a. The front binding plate 660 also preferably includes a pivot bore 660b that pivotally supports the pivot pin section 665 with the handle or control section 666 extending substantially perpendicularly from the pivot pin section 665.

[0253] The binding plate 660 also preferably has three mounting holes 660c for receiving fasteners that secure the front binding plate 660 to the base plate 646. The stop plate 678 is mounted on the center fastener adjacent to the front guide element 662.

[0254] As best seen in FIGS. 46 and 47, the first and second rear binding members 644a and 644b are preferably movably coupled to the heel cup 648 of the base member 640. The heel cup 648 is adjustably coupled to the attachment sections 654a and 654b of the base plate 646 to form first and second side attachment portions. Thus, the rear binding members 644a and 644b are movably coupled to the base plate 646. Thus, the rear binding members 644a and 644b are adjustably and movably coupled to the base member 640.

[0255] The rear binding members 644a and 644b are preferably substantially mirror images of each other. The rear binding member 644a basically includes the first tooth portion 686a extending from a first body portion mounted on a first pivot pin and biased toward a locked or latched position from a guide or coupled position by a first biasing member or torsion spring. A first stop member also extends from the body portion. The first tooth portion 686a, the first body portion and the first stop member form a first latch member functionally identical to the first latch member of the first embodiment. The rear binding member 644b basically includes the second tooth portion 686b mounted on a pivot pin and biased toward a locked or latched position from guide or coupled position by a second biasing member or torsion spring. A second stop member also extends from the body portion. The second tooth portion 686b, the second body portion and the second stop member form a second latch member functionally identical to the second latch member of the first embodiment.

[0256] The heel cup 648 is preferably constructed of a hard rigid material. Examples of suitable hard rigid materials for the heel cup 648 include various metals, as well as carbon and/or a metal/carbon combination. The heel cup 648 is an arcuate member that is attached to the side attachment sections 654a and 654b, respectively, of the base plate 646.

[0257] The highback 650 is a rigid member constructed of a hard rigid material. Examples of suitable hard rigid materials for the highback 650 include a hard rigid plastic material or various composite types of materials. Of course, the highback 650 could also be constructed of various metals. The highback 650 has a substantially U-shaped bottom portion with a pair of holes for receiving fasteners to allow adjustment of the highback 650 about a vertical axis. The highback 650 is pivotally coupled to the heel cup 648 by fasteners. The connections between the highback 650, the heel cup 648 and the base plate 646 are relatively conventional. Accordingly, it will be apparent to those skilled in the art that these members could be attached in any number of ways, and that the present invention should not be limited to any-particular implementation of these connections.

[0258] The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms should be construed as including a deviation of at least±5% of the modified term if this deviation would not negate the meaning of the word it modifies.

[0259] While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing description of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.

	Number	Date	Country
Parent	09997241	Nov 2001	US
Child	10074253	Feb 2002	US
Parent	09921307	Aug 2001	US
Child	09997241	Nov 2001	US
Parent	09836545	Apr 2001	US
Child	09921307	Aug 2001	US

Snowboard binding system

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Abstract

Description

Claims

CROSS REFERENCE TO RELATED APPLICATIONS

Continuation in Parts (3)