Snowboard boot and binding apparatus

Information

  • Patent Grant
  • 6293578
  • Patent Number
    6,293,578
  • Date Filed
    Thursday, September 21, 2000
    24 years ago
  • Date Issued
    Tuesday, September 25, 2001
    23 years ago
Abstract
A binding assembly for attaching a boot to a snowboard, designed in a manner to avoid cavities that can accumulate ice and snow and defeat its operation. The system includes first and second boot mounted bales in the form of rigid loops that extend from each side of the boot soles, and a pair of bindings attached to the snowboard. Each binding has a base including elongated, slotted holes located on the circumference of a circle through which bolts are placed to secure the base to the snowboard with a friction washer therebetween. The elongated holes allow for rotational adjustment of the binding. A hook-shaped structure extends from one side of the base with the hook facing outward. On the opposite side of the base is a camming structure with a downward and outwardly sloping surface ending in a bale-receiving notch. A spring loaded latch is pivotally mounted outboard and above the notch and includes a lever with a generally outwardly protruding handle on one side of the lever pivot axis, and a bale latching portion on the other side of the pivot. By placing the first bale over the hook and then thrusting the second bale downward against the latching portion and into engagement with the camming structure, the first bale is drawn into engagement with the hook as the second bale is guided by the sloping surface into the notch where it is retained by the latch. In order to release the binding, the user simply rotates the latch upward to free the bales.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to boot binding assemblies, and more particularly to a binding assembly for securing boots to a snow board, including bale elements for attachment to the boots, the elements in turn engageable with a pair of bindings for attachment to the snow board, and the bindings being designed with structural elements that avoid cavities that can accumulate ice and snow.




2. Description of the Prior Art




Since the advent of the snowboard, numerous types of bindings have been invented in order to properly secure a rider's boots, but as will be described in the following, these devices leave some problems unsolved. The snowboard is an elongated structure with upturns at one or both ends. It is normally shorter and wider than the more typical snow ski conventionally used in pairs. Instead of having the feet bound on separate skis and pointing forward, they are both bound to a single snow board and usually face generally towards the sides, although some adjustment of their position is a useful feature. At first glance, the use of the board appears similar to a small surfboard. A significant difference is that the riders feet are simply placed on a surfboard whereas the snow board system requires the rider's feet to be bound to the board for maximum maneuverability. Current snow board bindings are of two major categories, for use with soft boots or hard boots. The choice of boot type depends on the riding style, with the soft boot used for freestyle and freeriding, and hard boots for alpine and racing. One type of soft board binding uses two or three straps attached to a plate mounted to the snow board. The straps are wrapped over the instep of the boot, around the ankle and then fastened together with ratcheting buckles. This kind of binding causes severe difficulties for a number of reasons, including the fact that at least one boot must be removed from its binding whenever the skier needs propulsion on level or uphill conditions, such as when making one's way to a ski lift. In order to emphasize this particular problem, consider a typical scenario. First the rider secures the front foot to the board. In order to do so, one sits in the snow, reaches down to clear snow that has collected in the binding or on the bottom of the boot, and then opens the now loose series of straps and puts the boot in the binding. With gloved hands, one has to engage a series of ratcheting mechanical buckles to secure the front boot. Once the front boot is secured the rider is ready to enter the ski lift to the top of the mountain. Arriving at the top, the rear boot must be mounted to the board in a similar fashion. When the skier reaches the bottom of the hill, the rear boot is released from the binding and the process is repeated, over and over again for every run, which can amount to an average of 40 to 50 times in a day.




The problem of exiting from the bindings is not only a nuisance compounded by the cold and clumsiness of gloved hands, but it is also dangerous. During the 1992-1993 season it was reported in the Tahoe area that two snowboarders died from suffocation in the heavy powder. In many such emergency situations it is extremely important to be able to quickly exit from the board in order to gain maneuverability. An additional problem with the strap type of bindings is that pressure from the straps is transferred to the users foot, particularly while riding the lift. This pressure over the day causes muscle fatigue and pain.




Attempts have been made to design “step-in” snow board bindings, examples of which will be described in the following discussion. A problem with these attempts is that they consist of complex mechanical apparatus containing pockets and crevices which accumulate ice and snow in a way that causes operational failure or difficulties.




The need for ease of entry and quick exit for safety reasons was discussed above. In addition, one might wonder about a possible need for automatic release from a snow board such as is generally incorporated in the more conventional two ski apparatus. The answer to this is that with conventional snow skis, the users feet are bound to separate skis of lengthy dimensions. In a fall, the possibilities for entanglement and various leverages to the limbs is great. In contrast, both feet are bound to a single relatively short board in the snow board application, a condition that does not contain nearly as much probability of applying damaging leverage to a skiers limbs. Also, one might wonder if the principles used in conventional snow skies would be applied to snow board bindings. The answer again, is that the two applications are significantly different. For example, the conventional snow ski is used along with rigid boots, requiring a different type of binding than that required for use with the soft snow ski boot. Also, the release mechanisms in conventional snow skis dominate their design and are not useful with snow boards because the boots on a snow board are mounted generally transverse to the board length, a condition that can not generate the leverage required to release such a binding.




From the above discussion, it is clear that one of the design factors in a successful snow board binding is ease of entry and exit. Other factors include simplicity, low cost and reliability. One example of a binding design that addresses the problem of ease of entry and exit is the disclosure in U.S. Pat. No. 4,728,118 by Pozzobon et al. describing a binding that can be entered with a downward thrust of the foot. The bottom of the boot has cavities to match upwardly protruding captivating extensions attached to the board, one of which is slidably mounted and spring loaded to allow the binding protrusions to snap in place in the boot. One disadvantage of this approach is the presence of the cavity in the bottom of the boot which must be kept free of snow and ice buildup in order to function properly. The binding also has numerous springs and slidable parts which, if not carefully designed and manufactured could be susceptible to moisture penetration and jamming due to ice formation.




In U.S. Pat. No. 5,035,443 by Kincheloe there is disclosed a binding composed of a plate mounted to a board having upturned captivating edges forming a socket. A matching mating plate is attached to the bottom of the boot which the user must then align with the socket and slidably make engagement. The locking mechanism in the socket has concealed crevices potentially allowing penetration of moisture which could freeze and render the release mechanism inoperable, as well as the joints between the sliding plate and socket during operation.




Glaser, in U.S. Pat. No. 5,299,823 discloses a binding having a plate mounted to the board with a fixed position longitudinally oriented socket on one side and an oppositely disposed spring loaded slidable socket on the other side. A plate is attached to the boot in a manner similar to Kincheloe with one edge protruding longitudinally from one side of the boot, and an opposing edge from the other side of the boot. In operation, the user places one edge of the plate in the first socket, and forces the opposing edge downward upon the slidable socket which has a tapered edge so that when the user forces the edge of the plate down against the tapered edge, the socket moves away until the opposing edge snaps into the socket. The disadvantage of this design is that snow and ice can form inside the sockets of the binding plate, making full engagement either impossible or difficult. Also, the slidable spring loaded socket has a multitude of springs and interconnecting parts, which again raise the probability of moisture penetration which could freeze and render the mechanism inoperable.




In U.S. Pat. No. 4,973,073 by Raines, a binding is disclosed which is similar to the Glaser invention in that a plate is again attached to the boot with protruding edges on either side. The binding portion attached to the board consists of a separate socket on one side. On the other side, a socket is formed from a spring loaded hinged cap member that snaps into position over the protruding edge of the boot plate when the user forces the boot plate down into position. A disadvantage of this design is that snow buildup can occur in the socket, particularly the hinged portion, and defeat proper operation. In the event that less than full locking is obtained, the device may appear to be secure but could work loose with upward boot pressure causing unwanted ejection.




There is clearly a need for a simple binding mechanism involving few parts that resists the detrimental build up of snow and ice and in which the user can be certain that upon entry, the binding is secure.




Another problem with snowboard binding systems is the need for adjustable support of the riders foot as indicated by the above mentioned use of either soft or hard boots. No current method or boot system exists that will allow a skier to adjust the degree of support to his foot and ankle.




SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide an improved binding for use with snow boards that provides “step-in” easy entry and retains the user on the board until manually disengaged.




It is another object of the present invention to provide a snow board binding that allows for rapid exit.




It is a further object of the present invention to provide a binding that has few moving parts and is cost effective to manufacture.




It is a still further object of the present invention to provide a binding that is not susceptible to malfunction due to accumulation of ice and snow.




It is another object of the present invention to provide a snow board binding that will not release accidentally.




It is another object of the present invention to provide a binding that results in a more uniform distribution of pressure on a users foot.




It is another object of the present invention to provide an apparatus allowing a skier to adjust the amount and angle of support to his feet.




A still further object of the present invention is to provide a secure binding latching mechanism that compensates for binding wear and ice and snow buildup under the boots.




Briefly, a preferred embodiment of the present invention includes a binding assembly for attaching a boot to a snow board, designed in a manner to avoid cavities that can accumulate ice and snow and defeat its operation. The system includes first and second boot mounted bales in the form of rigid loops that extend from each side of the boot soles, and a pair of bindings attached to the snow board. Each binding has a base including elongated, slotted holes for rotatably adjustable mounting to a snow board with a friction washer therebetween. A loop-shaped hooked structure extends from one side of the base with the hook facing outward. On the opposite side of the base is a loop-shaped structure with upright ends having a downward and outwardly sloping camming surface ending in a bale-receiving notch. A spring loaded latch is pivotally mounted outboard from and above the notch, and includes a lever with a generally outwardly protruding handle on one side of the lever pivot axis, and a bale latching portion on the other side of the pivot. By placing the first bale over the hook and then thrusting the second bale downward against the latching portion and into engagement with the camming structure, the first bale is drawn into engagement with the hook as the second bale is guided by the sloping surface into the notch where it is retained by the latch. The bale latching portion has a cam shaped surface providing secure latching in spite of ice or snow buildup or wear. In order to release the binding, the user simply rotates the latch handle upward, freeing the bales.




For adjustable support to the skiers foot, the boot and binding apparatus includes an adjustable boot insert, and a plate or shank on the bottom inside of the boot, the plate interconnected preferably with the bale element. The combination of the plate, and the adjustable boot insert formed around the users foot, gives the skier control over the angle and amount of foot and ankle support.




An advantage of the present invention is that it is easy to enter with only a downward movement of the boot, and to exit with a single motion of a lever fully under user control.




A further advantage of the present invention is that due to the loop shaped structures, there are no cavities to accumulate snow and ice to defeat the proper operation of the binding.




Another advantage of the present invention is its simplicity of structure allowing for economical manufacture.




A further advantage of the present invention is that it results in a more uniformly distributed pressure on the users foot, both during use and in unweighting conditions such as when riding a chair lift, by eliminating the straps of a conventional binding.




A still further advantage of the present invention is the provision of a latch that adjusts for wear and ice and snow buildup under the boots.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates the use of a preferred embodiment of the present invention for binding a pair of boots to a snow board;





FIG. 2

is an exploded view of the boot bale and binding illustrated in

FIG. 1

;





FIG. 3

is an exploded view of the base and latch subassembly illustrated in

FIG. 2

;





FIG. 4

is a first view of a series of transverse cross-sectional views illustrating various positions of the bale relative to the binding during the engagement process;





FIG. 5

is a second view of a series of transverse cross-sectional views illustrating various positions of the bale relative to the binding during the engagement process;





FIG. 6

is a third view of a series of transverse cross-sectional views illustrating various positions of the bale relative to the binding during the engagement process;





FIG. 7

is a fourth view of a series of transverse cross-sectional views illustrating various positions of the bale relative to the binding during the engagement process;





FIG. 7



a


is a simplified view of the view shown in

FIG. 7

;





FIG. 8

gives detail of the shape of the latch bale engagement surface;





FIG. 9

illustrates an alternate embodiment of the present invention including a latch with a spring loaded rod assembly;





FIGS. 10A and 10B

show an alternate embodiment of the latch including a pivoted block and handle assembly with the bale positioned for engagement in FIG.


10


A and at full locking engagement in

FIG. 10B

;





FIGS. 11A-11C

illustrate another embodiment of the latch including a notched wheel with a recess for receiving the bale; and





FIG. 12

is an illustration of a latch including a handle attached to the base by a spring.





FIG. 13

is a perspective view of a boot equipped with an adjustable foot support and bale element;





FIG. 14

is a sectional view of a boot with an insert of fixed configuration, mounted with a shank and bale element;





FIG. 15

is a perspective view of the insert of

FIG. 14

;





FIG. 16

is a perspective view of an adjustable, removable foot support;





FIGS. 17A

,


17


B and


17


C are side views of the adjustable foot support of

FIG. 16

adjusted at various angles;





FIG. 18

is an alternate embodiment of a binding assembly having inwardly directed hooked shaped members;





FIGS. 19A

,


19


B and


19


C illustrate various stages of engaging a bale element with an alternate embodiment of a latch having a frontal recess, as part of a binding having outwardly directed hooked members;





FIGS. 20A

,


20


B,


20


C,


20


D and


20


E illustrate various stages of engaging a bale element with an alternate embodiment of a latch having a frontal recess, as part of a binding having inwardly directed hooked members;





FIG. 21

illustrates an alternate bale and boot sole support apparatus; and





FIGS. 22A

,


22


B,


22


C and


22


D illustrate a wheel and prong latch with an inwardly directed hooked member.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




A preferred embodiment of the present invention is illustrated in use in

FIG. 1

wherein boots


10


and


12


are mounted to snow board


14


by way of binding assemblies


16


and


18


. The board


14


as shown has an upturned front end


15


and a tail end


17


that optionally may also by turned upward. The boots


10


and


12


are illustrated in the usual transverse position to the length of the board. A skier can quickly and easily release the boots from the bindings by simply pulling upward on the levers


76


,


77


. Entering the bindings is done by positioning the boot over the binding and stepping downward, causing it to latch into place, a feature fully described in the following detailed description. As will be explained in the following, provision is also provided for adjusting the angle “A” of the boots on the board with toe inward or outward from the strict transverse position shown.





FIG. 2

illustrates the details of a preferred embodiment as incorporated in boot


12


and binding assembly


18


. Boot


10


and assembly


16


are simply mirror images of the apparatus of FIG.


2


and need not be separately shown. The binding assembly


18


includes a bale assembly


20


and a binding


44


. The bale assembly


20


is of approximately rectangular or trapezoidal shape with a front side segment


22


shown somewhat longer than the rear side segment


24


, the front and rear segments being interconnected by first and second opposing bale end segments


26


and


28


. The length of the front segment


22


relative to the rear segment


24


causes bale segments


26


and


28


to angle out from each other somewhat, the purpose being to orient the segments


26


and


28


substantially parallel to the sides of the boot sole


30


. This orientation is preferred for space conserving purposes because any additional protrusions from the boot can be a nuisance when walking. Other orientations are also functional, such as segments


26


and


28


lying parallel to each other, and are included in the spirit of the invention. The bale assembly


20


as shown is bolted to the sole


30


of the boot


12


by a retaining plate


32


secured with bolts


34


. The bale assembly


20


is illustrated in position on the boot


12


by the dashed outline on either side of the boot


12


at positions


36


and


38


. Of particular note are the substantially rectangular left and right side bale openings


40


and


42


. In the preferred embodiment, the bale assemblies


20


are constructed with the segments


26


and


28


having a cylindrical cross section which ensures maximum contact with the binding


44


, as will become evident in the following detailed description. The rod structure is an efficient shape, structurally allowing a maximum strength to material gauge ratio. The round cross section is preferred because it is required to make contact with a camming surface and a latch at various angles as it is thrust into the binding, a fact that will be fully illustrated in the figures of the drawing. The bale side segments


22


and


24


perform two important functions, including the creation of a rigid and constant space between the two bale end segments


26


and


28


, and providing hold down support for the boot. Other methods of fabricating a retaining plate, bale, and attachment to the sole


30


will be apparent to those skilled in the art, and are included in the spirit of this invention. One alternative would be an integral molded/cast bale and retaining plate captivated within a molded boot sole.




The binding


44


has a base


46


including a frame


48


elevated in the figure to show a gasket


49


providing a friction interface between the frame


48


and board


14


when bolted together by bolts


104


through holes


100


and into tapped holes


102


in the board


14


. The frame


48


is shown to have front and rear upward and outwardly arcing hook-shaped members


52


and


54


provided on a first side


56


of base


46


and joined at their tops by a cross bar


58


. The hooked members


52


and


54


are configured so as to form bale-receiving recesses


60


and


62


. The loop shaped structures formed by the members


52


,


54


and cross bar


58


allow for passage of ice and snow through the opening


59


. The surfaces of recesses


60


and


62


are designed to be narrow so as to create sufficient pressure against an engaging bale element surface to dislodge any ice or snow deposited thereon. In the preferred embodiment of segments


26


,


28


, their cross section is circular, resulting in a minimal contact area between each segment


26


,


28


and the surfaces


62


,


72


, a condition resulting in high pressure, causing the segment to efficiently wipe away any ice and snow on the surfaces. On a second side


64


of base


46


, approximately opposite the first side


56


, the frame


48


is shown bent upwardly and forming a pair of saddle-shaped side members


63


,


65


, each including an inner upright


66


and an outer upright


68


. The inner uprights


66


are joined together at their tops by a cross bar


70


while the outer uprights


68


are joined at their tops by a pivot shaft or pin


69


. The outer edges of uprights


66


slope outwardly to form camming surfaces


72


leading into the bale-receiving notches


74


. Disposed between uprights


68


and pivotally affixed thereto by pin


69


is a latch


76


.




The uprights


66


,


68


, cross bar


70


and shaft


69


form loop structures similar to the members


52


,


54


and cross bar


58


, to provide a structure absent of any cavities that can accumulate ice and snow, and the narrow camming surfaces


72


provide a high pressure in contact with the bale element


28


to dislodge any ice or snow therefrom.




The holes


100


are shown in the form of four arcuately shaped slots, positioned along a circumference coaxial with a rotational axis “B”, through which bolts


104


are inserted to secure the frame


48


to the board


14


. With the bolts


104


loosened, the frame


48


can be rotated to adjust the orientation angle “A” of the boots


10


,


12


as was briefly described in reference to FIG.


1


. Although the elongated holes as shown are preferred, the holes


100


could be of any number and of various shapes including numerous bolt clearance holes in the frame


48


along a circumference coaxial with axis “B”, which would provide for incremental adjustments.




The embodiment of the present invention described in the various figures presents the preferred construction. It will be apparent to those skilled in the art that various modifications could be made which retain the spirit of the invention, which is predominantly the loop shaped structures avoiding cavities that could accumulate ice and snow, and the novel cam latch. These modifications are included in the spirit of the invention. For example, although two upright members


66


and hooked shaped members


52


and


54


are shown, a quantity of one or more could be used to serve the purpose of guiding the bale segments into notched recesses, and these variations should be considered as part of the present invention.




Referring now to

FIG. 3

, the latch


76


, pin


69


and a spring


88


are shown more clearly in an exploded view. The uprights


68


are joined near their tops by the pin


69


. The latch


76


and spring


88


are mounted on the pin


69


, the springs


88


pretensioned during assembly, functioning to urge the latch


76


into a position resting on the bale element when engaged in the notch


74


, as well be fully explained in the following description. When the bale elements are removed from the binding, as in

FIGS. 2 and 3

, the cross bar


70


conveniently acts as a stop for the latch


76


resting thereon as shown in FIG.


2


. This is an optional feature of the present invention. The spring


88


has hooked ends


90


retained in spring retaining slots


92


, and a lever portion


94


bearing against the bottom


96


of the latch


76


in groove


98


when assembled.





FIG. 3

also shows the loop shaped structure of cross bar


70


and uprights


66


more clearly, which provide the novel feature of an absence of snow collecting cavities, allowing ice and snow to move freely through the opening


99


under the cross bar


70


, and axle


69


and latch


76


.




The figure additionally shows the frame


48


bolted to the board


14


with the friction washer


49


sandwiched therebetween.





FIGS. 4-7

give further detail of the latch


76


and its operation in securing the boot in the binding


44


. In general,

FIGS. 4-7

illustrate the functional importance of the surfaces


72


in guiding the bale segment


28


downward and outward, guiding its lateral motion so as to allow the bale segment


26


to first rest on surface


122


laterally outside of the hook


52


and cross bar


58


, and as the bale segment


28


is forced downward, it is guided first by surface


110


of the latch


76


and then by surface edges


72


laterally outward in a controlled manner, pulling the segment


26


into the hook


52


. In further detail now,

FIG. 4

shows that the latch


76


has an extension


108


with a trough shaped upper surface


110


and a bale-engaging or latching surface


112


. The surface


112


has a compound curvature with a first portion


114


dimensioned at a radius R


1


from the rotational axis


116


of the latch


76


defined by the center of the pin


69


. The distance R


2


to the cross bar is dimensioned somewhat greater than the radius R


1


from the axis


116


, allowing the extension


108


to move upward and partially past the cross bar


70


. The surface


112


has a second portion


118


having a radius R


3


from axis


116


, R


3


being greater than R


1


. The dimensioning of R


2


is further defined so that as the extension


108


is rotated upward, the surface of the lower portion


118


interferes with and rests upon the surface of the cross bar


70


, stopping rotation of latch


76


under influence of spring


88


. This feature of stopping the latch rotation on the bar


70


is a convenience feature, functioning when the bale segment


28


is removed as shown in FIG.


4


. The critical function of the novel dimensioning of the camming surface


112


, including the selection of R


1


and R


3


, is for locking the bale segment


28


in the notch


74


, as will be explained more fully in the following descriptions. The bale-receiving notch


74


is dimensioned relative to the axis


116


so that when the bale segment


28


is lodged in the notch


74


, the second portion


118


of surface


112


is in engagement with the segment


28


, locking it in place. Due to the progressively increasing radius of the surface


112


from the axis


116


from R


1


to R


3


, the surface


112


will wedge against the element


28


even if the bale segment


28


is displaced in the notch as a result of ice or snow under the boot or in the notch


74


, or in the event of dimensional variations caused by manufacturing tolerances or wear. This important feature will be more fully shown in the following figures of the drawing. As illustrated, the latch


76


also has a handle or lever extension


120


by which a user may rotate the latch counter-clockwise as depicted in

FIGS. 4-7

to release the bale segment


28


from the notch


74


.





FIGS. 4

,


5


,


6


and


7


illustrate in sequence how the first and second end segments


26


and


28


are engaged and retained by the binding


44


. For reference, the bale-shaped dashed lines in each of

FIGS. 5-7

are included as indications of the position of the bale position displayed in each preceding figure. As illustrated in

FIG. 4

, the end segment


26


is first placed over the cross bar


58


connected to hook member


52


through opening


42


, and lowered into engagement with the surface


122


as shown in

FIGS. 4 and 5

, moving from a first portion as indicated by dashed lines at


117


to a second portion at


119


. The boot


12


and bale segment


28


are then rotated in the clockwise direction so that the segment


28


engages surface


110


of latch


76


, rotating it counter-clockwise from a position indicated by dashed lines at


121


to a second portion at


123


, and to engage cam surface


72


. Surface


110


is trough-shaped in the preferred embodiment, which configuration tends to temporarily guide the bale segment


28


, keeping it from slipping off to the left of bar


70


, and also aiding in transferring the downward thrust of the bale segment


28


to rotational movement of the latch


76


.




As segment


28


moves downward and outward as shown in

FIG. 6

from a position


125


indicated by the dashed lines to a position


127


, the cam surface


72


causes the bale to be drawn rightwardly as indicated by arrow


132


, so that segment


26


is pulled from position


134


to position


136


into hooked engagement with hook members


52


,


54


. Note that as segment


28


moves down the surface


72


, it also moves past the tip


138


of latch


76


as the latch is rotated out of the way from a first position at


131


to a second position at


133


.




In

FIG. 7

, end segment


28


has slipped by the latch tip


138


from position


135


indicated by dashed lines to position


137


, and end segments


26


and


28


are shown fully engaged with the binding


44


. In this position segment


28


rests fully in the notch


74


, and segment


26


is pulled fully into the hooked recess


60


. Note that when segment


28


passes the tip


138


, the latch moves from position


139


to


141


, rotated by spring


88


into its latching position with surface


118


engaging the top of end segment


28


. In this position the bale is fully captivated in the binding


44


. Any tendency toward upward motion of the segment


26


is resisted by the hooked members


52


,


54


, and any tendency toward upward motion of the segment


28


is resisted by the latch


76


. The location of the axis


116


above and slightly outward from the notch


74


is an important design parameter in securing the segment


28


. In this position at


141


, any upward force on the second segment


28


will exert a force component against the surface


112


primarily towards the axis


116


which does not tend to rotate the latch


76


. Due to the axis being slightly outward from the notch


74


, a minor component of force is also exerted tangentially to the surface


112


tending to rotate the latch clockwise, but due to the progressive increase in the distance of the camming surface


112


from the axis


116


as above described, such motion causes the segment to be more firmly compressed between the surface


112


and notch


74


due to the portion of surface


112


with increased radius being forced into contact with the segment


28


. Also, the shape of the opening


143


between the surface


112


and surface


72


resists movement of the segment


28


.

FIG. 7

also shows that if the latch is held in position


139


, there is a gap


123


between the segment


28


and surface


112


when the segment is fully engaged in the notch


74


. This again is a result of the camming shape of surface


112


, and makes it possible for the latch


76


to adjust for variations in the resting portion of the segment


28


in its notch, allowing it to firmly secure the segment


28


even if there is snow or ice under the boot such as at


125


holding it up from the frame


48


, or ice in the notch


74


holding the segment up. If the ice or snow compresses after initial latching, the latch will automatically rotate clockwise due to spring


88


forcing the surface


112


to maintain contact with the segment


28


. This feature is perhaps more clearly shown in

FIG. 7



a


which shows the binding in a position with a slight gap


127


between the segment


28


and the bottom of the notch


74


.





FIG. 8

gives a more detailed description of a preferred contour for the cam latch surface


112


showing the upper surface


114


having a much longer radius of curvature than the lower surface


118


. Each of the multiplicity of line lengths


147


represents the radius of the surface


112


at the point intersected by the line. It should be noted that this information on the surface


112


curvature is in addition to the description above in relation to

FIG. 4

which details the surface


112


position relative to the axis


116


.




Referring now to

FIG. 9

of the drawing, there is shown an alternate form of latch apparatus


140


for captivating the end segment


28


(not shown) within the notch


74


. This embodiment includes a block


142


shown in cross-section with bore or other passageway


144


passing therethrough. The block has a bracket


146


extending outward therefrom upon which a lever


148


is hinged and urged by a spring


150


to rotate in the direction indicated by the arrow


152


. The lever


148


has a first end


154


serving as a handle to enable the user to release the latch, and a second end


156


hinged to a latching pin or bar


158


having a tapered end


160


upon which end segment


28


(not shown) may bear against during the process of engaging the bale with the binding as the end segment


28


moves in a downward direction as indicated by arrow


162


, urging the pin


158


rightwardly against the force of the spring


150


, and camming along the surface


130


to the rest position


164


in the notch


165


. This embodiment may also include the addition of an optional bale-guiding member


166


which would serve to assist in the initial registration of the bale with the binding


44


. Other latch configurations for capturing the bale within the notch


165


will no doubt also be apparent to those who are skilled in the art, after having read this disclosure, and are included as within the spirit of the present invention.




Other alternate embodiments of latching mechanisms are shown in

FIGS. 10-12

.

FIGS. 10A and 10B

show a binding with an outwardly hooked member


170


for receiving the bale end segment


26


. Opposite the hooked member


170


there is a saddle shaped extension


172


extending upward from a base plate


174


. The general structure of the hooked member


170


, base plate


174


and member


172


is similar to that of

FIGS. 2-7

, the hooked member


170


and saddle shaped extension


172


each being one of a pair mounted on or formed from the base or frame


174


and joined together by cross bars


176


and


178


. For simplicity of depiction, only a planar side view is shown. In a similar manner to the apparatus of

FIGS. 2-7

, there is a downward and outwardly sloping surface


180


to guide segment


28


and cause segment


26


once contacting surface


204


to be pulled into the hooked recess


182


of hook


170


.




The latching mechanism includes a captivation block


184


pivotably mounted on pin


186


to a support plate


187


, with a semicircular recess


188


. A handle


190


is pivotably mounted on pin


192


at a first end to one side of block


184


at a distance from the pin


186


. The handle is also pivotably joined to the plate


187


by a doubly pivoted member


194


having a first end


196


joined to the handle


190


by pin


198


and a second end


200


pivotably joined to the plate


187


by pin


202


. Once the segment is in the latched position as shown in

FIG. 10B

, the handle


190


is restrained by spring


203


from moving up to the release position of FIG.


10


A.





FIG. 10A

shows the block


184


rotated by handle


190


, placing recess


188


upward in a position to accept segment


28


therein. A downward movement of the segment


26


places it in contact with surface


204


, and a similar downward thrust of segment


28


causes it to be guided by surface


206


into recess


188


, causing the rotation of block


184


counter clockwise as viewed in

FIG. 10

, which rotation moves handle


190


and member


194


into the position as shown in

FIG. 10B

, being locked into position in that an upward thrust on segment


28


is resisted by the orientation of the handle


190


and member


194


.




The apparatus of

FIGS. 11A

,


11


B, and


11


C illustrates another latching mechanism. As in

FIG. 10

, there is a pair of hooked members


170


extending from a base plate


174


joined by a cross bar


176


, and opposing saddle shaped extensions


210


joined by a cross bar


178


, the extensions


210


having downward and outwardly extending surfaces


212


for guiding the second bale segment


28


. The latch consists of a circular member


214


mounted on axle


216


to a support plate extending from the base


174


but not shown. The circular member has a semicircular cut out


218


for engaging the segment


28


, and has a number of locking indents


220


which cause the member


214


to be captivated from moving in a clockwise direction when the prong


222


of a pivotably mounted handle


224


is lodged therein. The handle is pivotably mounted to support


226


by pin


228


. A spring


229


, similar to spring


88


of

FIG. 3

is mounted to handle


224


and axle


228


to urge the prong


222


into the recesses


220


.

FIGS. 11B and 11C

show the bale segments


26


,


28


and circular member


214


in an intermediate position and a final locked-in position respectively.





FIG. 12

shows a latching mechanism, again working with a saddle shaped member


230


extending up from a base


234


and having a downward and outwardly sloping surface


232


. The base


234


has a stop extension


236


for restricting the movement of a resilient, primary spring member


238


upwardly curving from the base


234


. A handle


240


is bolted to the member


238


and has an upward and outwardly lying surface


242


forming a wedge shaped opening


244


between the surface


242


and surface


232


for capturing and guiding segment


28


down along the surface


232


until it reaches the bottom


246


of the handle


240


, at which point the resilient primary spring


238


snaps back over the segment


28


capturing it in position in semi-circular groove


248


. The segment rests on a secondary spring


250


attached to the base and configured for urging the segment upward against the groove


248


.





FIG. 13

is a perspective view of a boot


12


equipped with an adjustable insert


266


, and a shank plate


260


positioned on the inside so as to give rigidity to the sole


30


.




The plate


260


has tapped holes


262


, or alternately tapped lugs attached (not shown), into which bolts


34


are secured, passing through clearance holes


264


in retaining plate


32


and corresponding holes (not shown) in the boot sole


30


, for rigidly compressing the bale


28


, plate


32


and plate


260


to the sole


30


.




The adjustable insert


266


, includes an insert body


268


and insert riser


270


, held together by means not shown in

FIG. 13

, but which will be fully described in the following figures of the drawing.




With a skier's foot secured in the boot


12


by boot buckles or laces, etc. (not shown), the insert


266


, plate


260


and boot


12


combine to give rigid support to the skier's foot and ankle. The benefit is that when the skier leans forward, pressure is applied to the toe end


272


in a downward direction


274


, and the heel end


276


tends to rise (direction


278


). Similarly, when leaning backward, the toe rises and heel is pressured downward. Referring back to

FIG. 1

, it can be seen that these motions would apply pressure to one or the other of the edges of the snowboard. The advantage of the rigid support to the foot and ankle is that the skier does not have to use his leg and foot muscles to hold the ankle rigid relative to the toes in order to shift the pressure effectively from toe to heel. The removable insert


266


further allows the snowboard skier the choice of hard boot or soft boot performance, simply by removing or installing the insert


266


. Alternatively, if the sole


30


is already fairly rigid, the system will function as above described without the plate


260


, i.e., with the boot and binding assembly of

FIG. 2

with the insert


266


.




The angle between the bottom of a skier's foot and leg or ankle is another variable that the skier has a need to adjust according to his or her preference. This feature is provided by the two piece insert


266


, the riser part


270


positionable relative to the body


268


. The riser


270


is attached to the body


268


by any of various means well known to those skilled in the art of securing plates or fabrics together. The preferred embodiment uses semi-permanent, detachable adhesive type materials such as the product VELCRO, the position of which will be fully described in the following figures of the drawing.





FIG. 14

gives further detail of the interconnection of plate


260


to plate


32


. Tapped lugs


280


are shown attached to the plate


260


, for receiving bolts


34


through holes


282


in the sole


30


. Although bolts


34


and tapped lugs


280


are shown, there are many other ways of securing the plate


260


and bale assembly to the sole and/or to each other known to those skilled in the art, and these are to be included in the spirit of the invention. The interconnection can be either permanent or non-permanent. A permanent assembly of plate


260


to sole


30


would apply most appropriately with the use of the adjustable insert


266


or a non-adjustable insert placed on top of the plate


260


. A non-permanent assembly as specifically detailed in

FIG. 14

would be most useful with an insert as shown, the bottom of which is sandwiched between the plate


260


and sole


30


.




The alternate embodiment with the insert


284


sandwiched between the plate


260


and sole


30


gives a greater rigidity to the system, at the expense of ease of user modification of the insert support structure. The invention includes both the easily removable insert


266


, and the less easily removable or permanent type of insert


284


.




The non-adjustable insert


284


is shown in perspective view in FIG.


15


. The dashed lines


286


indicate that the shape of the insert can be of various forms. A skier could purchase a number of different inserts which he could select from and install according to his particular requirement.





FIG. 16

shows a more detailed view of the adjustable insert


266


. The body portion


268


has first and second sides


271


and


273


, and a back portion


275


. Two adhesive elements


290


and


292


are shown, one attached to each of the two sides of the body


268


. The insert riser


270


is shown to have corresponding pads


294


and


296


located on the two opposing inside surfaces. The dotted lines


298


indicate the insert riser


270


attached to the body


268


with pads


296


and


294


in adhesive contact with pads


290


and


292


.




The body


268


has an optional cutout


297


, allowing for more flexibility in the positioning of the riser insert


270


, and allowing a skier's heel to project through.




Various positions of the adjustable insert are illustrated in

FIGS. 17A

,


17


B, and


17


C, showing a nearly upright position at an angle of 85° between the plane of the boot sole and the axis of the skier's leg in

FIG. 17A

to a substantial forward lean at 70° in FIG.


17


C. The invention, of course, is not limited to this range of adjustment. The adhesive pads


290


,


292


,


294


and


296


shown in

FIG. 16

are symbolically represented by the single rectangle


300


. In practice the pads


290


and


292


will not usually be in complete alignment with the pads


294


and


296


, the position being dependent on the location of the riser insert


270


relative to the body


268


, indicated by the distance “A” between the top of the body


268


to the top of the riser


270


.





FIG. 18

shows a binding


301


illustrating alternate latch


302


and frame


304


embodiments. The latch


302


is not limited in application to the frame


304


of

FIG. 18

, but can also be used instead of latch


76


on the binding


44


of FIG.


2


. There is a latching surface


306


on latch


302


, similar to the surface


112


of latch


76


illustrated in FIG.


4


. Latch


302


also has a handle


308


, and a trough shaped upper surface


310


, but differs functionally from latch


76


in having a trough shaped recess


312


in an upper first portion


314


of the latching surface


306


. A lower second portion


316


has a shape similar to the second portion


118


of latch


76


described in detail in FIG.


8


. The purpose of the recess


312


is to provide a more secure bale element captivation in the event of a large amount of snow or ice buildup on the frame. This will be fully explained in the description of the following figures of the drawing.




The latch


302


is shown mounted on cross bar


318


attached to two upright members


322


, located on one side of the frame


304


for supporting the latch


302


above platform


324


of frame


304


. Springs


320


interconnect the latch


302


to the upright members


322


to urge the latch


302


in a clockwise direction.




On an opposite side of the frame


304


, there are shown two inwardly directed hook shaped members


326


forming inwardly directed bale receiving recesses


328


. A narrow edge


329


adds support to the frame


304


and serves as a high pressure bearing surface for the bale segments.




The frame


304


can be mounted to a snowboard by various means.

FIG. 18

illustrates one such method. There is a large circular opening


330


in the frame


304


. A cap plate


331


is configured to fit over the hole


330


and clamp the edge


333


of the frame with edge


335


of the cap plate


331


, when bolts (not shown) are inserted through holes


337


and into a snow board. The edge


339


is drawn to illustrate a circular protrusion of the cap plate


331


dimensioned for a close fit in hole


330


to provide lateral captivation of the frame


304


. As in

FIG. 2

, a friction layer similar to item


49


made of rubber of other appropriate material can be placed and clamped between the frame


304


and snow board.




The operation of the binding


301


and latch


302


will be fully explained in the description of

FIGS. 20A

,


20


B,


20


C,


20


D, and


20


E.




The latch


76


of

FIG. 2

would be functionally the same as latch


302


if a recess similar to recess


312


were included. This configuration is illustrated in

FIGS. 19A

,


19


B, and


19


C which display the same components as in

FIGS. 4

,


5


,


6


,


7


, and


7


A, except for an alternate latch


338


having a recess


332


in the first portion


334


of surface


336


.

FIG. 19A

shows the second bale-end segment


28


in a position where it has already depressed the latch


338


somewhat, and is about to pass by the tip


340


.

FIG. 19B

shows the segment


28


, having passed by the tip


340


, allowing the latch


338


to rotate somewhat counter-clockwise to the point where the segment


28


is positioned in the recess


332


. This is a secure position for the segment


28


, and leaves allowance for a large amount of ice or snow build-up at


340


. Any upward thrust of segment


28


will rotate the latch


338


clockwise, and cause the lower portion


342


of the recess


332


and/or a second, lower portion


343


of surface


336


to jam against the segment


28


, forcing it against the camming surface


72


and resisting upward motion. As the ice and snow at


340


is compressed and forced out by the high pressure caused by the skier's weight and the narrow camming surface


72


, the segment


28


will move downward into the bale-receiving notch


74


as shown in FIG.


19


C. At the same time as the bale segment


28


moves downward, the latch will be allowed to rotate further counter-clockwise, resulting in the second portion


343


moving over the segment


28


. At this point the forces on the bale segment


28


are the same as those described in relation to

FIGS. 7 and 7A

. The contour of the second portion


343


is operationally similar to that of the second portion


118


of FIG.


8


.





FIGS. 20A

,


20


B,


20


C,


20


D, and


20


E show how a bale assembly


350


is engaged with the binding


301


. As the skier's foot (not shown) forces the bale assembly


350


downward, the first end segment


352


is placed on and guided inward by an inwardly sloping edge


354


of the hooked extension


326


. The second end segment


356


is placed on the trough-shaped upper surface


310


of the latch


302


.




In

FIG. 20B

, the first end segment


352


is shown lying on the rim


329


of the frame


304


, in position for moving into the bale-receiving recess


328


.





FIG. 20C

shows the first end segment


352


in the recess


328


, the force of the skier's weight having pressed the second end segment


356


against the surface


310


rotating the latch


302


counter-clockwise and the segment


356


downward.




In

FIG. 20D

, the second segment


356


has moved past the tip


360


and is lodged in the recess


312


. At this point, the segment


356


is restrained from moving back upward because such motion tends to rotate the latch clockwise, which causes the surface


316


or lower portion


362


of the recess


312


to move forcefully against the segment


356


, forcing the first segment


352


against the hooked member


326


, restraining movement in that direction. The surfaces of recess


312


and portion


316


are designed for contact with segment


356


to occur above the axis or center of the segment


356


, therefore resisting upward movement. The recess


312


and rim


329


are preferably dimensioned so as to allow a gap


364


for a significant amount of ice or snow build-up. The skier's weight in combination with the narrow rim


329


then causes high pressure between the segments


352


,


356


and the rim


329


, crushing the ice and snow, causing segment


356


to move down further, the latch


302


finally being urged by spring


320


to move clockwise, positioning the surface


316


against the segment


356


. This is shown in FIG.


20


E. The principles of retainment at this stage are similar to those as discussed fully in relation to the latch


76


. The forces of retainment in

FIG. 20E

differ from those explained in the description of

FIGS. 7

,


7


A and


19


C in that the retaining pressure from the latch to segment


356


is transferred to the hooked member


326


in the embodiment of

FIG. 20E

, whereas in

FIGS. 7

,


7


A and


19


C the pressure is transferred to the camming surface


72


.




Although the latch


302


and frame


304


binding combination was described in detail above, the invention also includes the use of the other latches described in this specification with a frame having inwardly directed hooked members


326


as well as outwardly directed hooked members. Specifically, the latches include latch


76


of

FIGS. 2 through 8

, and the latches described in

FIGS. 9

,


10


A,


10


B,


11


A,


11


B,


11


C, and


12


. In addition, the invention includes other latch mechanisms in combination with the inwardly or outwardly directed hooked members. Other modifications in structure are also included, such as a cross bar added for support between the hooked members


326


. Similarly, the binding as described in

FIGS. 2 through 7A

would be functional without the cross bars


58


and


70


, and this modification is included in the spirit of the invention. Also, any number of hooked members, upright members and camming surfaces, such as items


54


,


66


, and


68


can be used. The objective of providing a binding with a lack of cavities to collect ice and snow, and to provide high pressure bearing surfaces, as described in this specification can be achieved with such modifications, and they are included in the spirit of the invention.





FIG. 21

shows an alternative construction of the present invention including a contoured, closed loop bar


370


that serves the function of both the bale assembly


20


of

FIG. 2

, and the shank plate


260


of

FIGS. 13 and 14

. The bar


370


stiffens the boot


372


sole


374


, and has segments


376


and


378


, which perform the function as explained with regard to end segments


26


and


28


of FIG.


2


.




Front and rear sections


380


and


382


extend within the sole


376


toward the boot toe end


386


and heel end


388


. The boot as shown in

FIG. 21

uses side extensions


390


of the sole


374


to define the openings


392


and


394


. Alternatively, the sections


396


and


398


of the loop


370


, extending into the boot could be relied upon to give end definition to the openings


392


and


394


, in a similar manner to the bale assembly of FIG.


2


. The sole


374


and bar


370


assembly of

FIG. 21

can be fabricated using molding techniques well known in the art. The boot assembly of

FIG. 21

is usable with all of the bindings and inserts described above. The embodiment shown in

FIG. 21

is by way of example to show an integrated sole stiffener and bale assembly. Other methods of manufacture are also included in the spirit of the invention. For example, the stiffener portions of the loop


370


could be replaced by a plate molded into the sole, or it could be a grid of bars or a perforated plate, in each case integrally joined with extensions that connect with the end segments.





FIGS. 22A

,


22


B,


22


C, and


22


D show an alternate embodiment using an inwardly directed hooked member


400


with a latch


402


similar to the latch shown in

FIGS. 11A

,


11


B and


11


C. In

FIG. 22A

, the first end segment is placed on a ledge


404


and the second end segment is placed in the recess


406


. Downward pressure on the bale assembly


350


causes the second end segment to rotate the wheel


408


counter clockwise, also moving the second bale element down and toward the hooked member


400


. The motion of second end segment


356


is transferred to first end segment


352


, moving it into the recess


410


. The motion progresses as displayed in

FIGS. 2B and 2C

until the second end segment moves fully downward, limited by a rail (not shown) on the base


412


. In this position, as shown in

FIG. 22D

, the first end segment is fully captivated by the recess


410


, and the second end segment by recess


406


. Upward motion is restrained by the locking indents


414


in engagement with a prong


416


of spring loaded lever


418


. To release the bale assembly, it is merely necessary to push down on the handle


420


, releasing the prong


416


from the indents


414


.




Although a preferred embodiment of the present invention has been described above, it will be appreciated that certain alterations and modifications thereof will be apparent to those skilled in the art. It is therefore intended that the appended claims be interpreted as covering all such alterations and modifications as fall within the true spirit and scope of the invention.



Claims
  • 1. A snowboard binding for securing a snowboard boot to a snowboard comprising:a base plate for attachment to the snowboard for receiving the snowboard boot; an engagement member connected to the base plate for engaging a first side of the snowboard boot; and a latching assembly connected to the base plate for engaging a second side of the snowboard boot, the latching assembly for locking the binding in a closed position and including: a support plate; a circular member having a capture recess and a plurality of locking indents, the circular member rotatably mounted on an axle to the support plate; a handle having a prong on a first end and having a second end, the handle pivotably mounted between the first and second ends to the support plate by a pin; and a biasing means mounted to the handle for urging the prong into contact with the indents.
  • 2. The binding of claim 1 further comprising a saddle shaped member connected to the base plate near the latching assembly for guiding a segment member of the snowboard boot.
  • 3. The binding of claim 1, wherein the handle is arranged to unlock the binding when moved to release the prong from the locking indents.
  • 4. The binding of claim 1, wherein the engagement member is hook-shaped and adapted to contact and retain a segment member on the first side of the snowboard boot.
  • 5. A snowboard binding latch comprising:a support plate; a circular member having a capture recess and a plurality of locking indents, the circular member rotatably mounted on an axle to the support plate; a handle having a prong on a first end and having a second end, the handle pivotably mounted between the first and second ends to the support plate by a pin; and a biasing means mounted to the handle for urging the prong into contact with the locking indents as a segment member of a snowboard boot contacts the capture recess and rotates the circular member as the snowboard boot is lowered in a downward direction.
  • 6. A method for capturing a snowboard boot segment member comprising:aligning the segment member with a capture recess of a circular member of a latch device, wherein the circular member is rotatably mounted and includes a plurality of locking indents; moving the segment member in a substantially downward direction to contact the capture recess and to cause the circular member to rotate such that a prong on a handle engages the locking indents in succession; and moving the segment member downwards to reach a locked position wherein the prong of the handle is captured in one of the plurality of indents and resists any upward pressure of the segment member.
  • 7. The method of claim 6 further comprising moving the handle to release the prong from the locking indents to unlock the latch device.
Parent Case Info

This application is a divisional of copending U.S. application Ser. No. 09/399,633 filed on Sep. 20, 1999, which is a continuation of U.S. application Ser. No. 09/244,271 filed on Feb. 3, 1999, now U.S. Pat. No. 5,971,422, which is a divisional of U.S. application Ser. No. 08/489,167 filed on Jun. 9, 1995, now U.S. Pat. No. 5,890,730, which is in turn a continuation-in-part of application Ser. No. 08/292,485 filed Aug. 18, 1994 and now U.S. Pat. No. 5,520,406.

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4741550 Dennis May 1988
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Continuations (1)
Number Date Country
Parent 09/244271 Feb 1999 US
Child 09/399633 US
Continuation in Parts (1)
Number Date Country
Parent 08/292485 Aug 1994 US
Child 08/489167 US