The present invention relates generally to the field of carburetor systems. More specifically, the present invention relates to carburetor systems for engines configured to run outdoor power equipment, such as snow throwers.
Snow throwers and other types of outdoor power equipment are typically driven by an internal combustion engine. The engine includes a carburetor, which adds fuel to air flowing through the engine for combustion processes occurring within the engine. The carburetor includes a passageway through which air typically flows from an air cleaner or filter to a combustion chamber of the engine.
Along the passageway, the carburetor includes a venturi section having a constricted area, where the cross-sectional area orthogonal to the flow of air through the carburetor is reduced relative to portions of the passageway before and after the constricted area. The carburetor further includes a nozzle in or near the venturi section that is in fluid communication with fuel.
Constriction of the passageway through the venturi section increases the velocity of air passing through the constricted area, which generates low pressure at the nozzle. The low pressure pulls fuel through the nozzle and into the air. The fuel mixed with the air is then burned in the combustion chamber to power the engine, which in turn drives a crankshaft that powers the auger of the snow thrower.
One embodiment of the invention relates to a carburetor. The carburetor includes a passageway having a constricted section, a nozzle directed into the passageway proximate the constricted section, and a shaft having a surface that at least partially defines the constricted section. The nozzle is configured to deliver fuel to air passing through the passageway, and the surface includes a contour that is configured to be moved relative to the passageway to change the area of the passageway through the constricted section.
Another embodiment of the invention relates to an engine, which includes a fuel tank, a well configured to hold fuel delivered from the fuel tank, an air intake, a combustion chamber, and a passageway configured to channel air from the air intake to the combustion chamber. The passageway includes a surface at least partially defining a constricted section of the passageway, where the surface is configured to be adjusted to change the area of the passageway through the constricted section. The engine further includes a nozzle, a vent configured to connect the well with outside air, and a variable restrictor configured to limit the connection provided by the vent between the well and outside air. The nozzle is in fluid communication with the well and is directed into the passageway proximate to the constricted section, which provides a relative low pressure in air passing through the passageway that draws fuel from the nozzle to the air. The degree of restriction provided by the variable restrictor is a function of the area of the constricted section of the passageway.
Yet another embodiment of the invention relates to outdoor power equipment, which includes a frame, wheels coupled to the frame, a fuel tank, and an engine mounted to the frame. The engine includes an air intake, a combustion chamber, and a passageway configured to channel air from the air intake to the combustion chamber. The passageway has a surface at least partially defining a constricted section of the passageway, where the surface is configured to be adjusted to change the area of the passageway through the constricted section. The engine further includes a well configured to hold fuel delivered from the fuel tank, and a nozzle in fluid communication with the well and directed into the passageway proximate to the constricted section of the passageway. The constricted section of the passageway provides a relative low pressure in air passing through the passageway that draws fuel from the nozzle to the air. The outdoor power equipment further includes a rotating tool driven by the engine, and a control interface configured to allow an operator to adjust the surface at least partially defining the constricted section of the passageway when the engine is in a wide-open throttle configuration, which changes the area of the passageway through the constricted section.
Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited in the claims.
The disclosure will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, in which:
Before turning to the figures, which illustrate the exemplary embodiments in detail, it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Referring to
Referring to
Referring now to
The carburetor 310 is coupled to (e.g., in fluid communication with) a fuel tank (see, e.g., fuel tank 118 as shown in
According to an exemplary embodiment, the carburetor 310 includes a constricted section 326 (e.g., narrower segment, venturi) integrated with the throat 312 that is bordered by wider portions of the passageway. The nozzle 322 of the carburetor 310 is directed into the passageway proximate to the constricted section 326, such as along the portion of the passageway closely following the most constricted portion of the constricted section 326. As air flows along the passageway through the carburetor 310, the velocity of the air increases through the constricted section 326. The increase in velocity corresponds to a decrease in pressure, which acts upon the nozzle 322, drawing fuel through the nozzle 322 and into the flow of air through the passageway.
According to an exemplary embodiment, the carburetor 310 further includes a surface 328 that at least partially defines the constricted section 326. The surface 328 is configured to be adjusted to change the area of the passageway through the constricted section 326. In some embodiments, the surface 328 is at least a portion of a contour on a shaft 330. As the shaft 330 is moved relative to the passageway, the orientation or position of the contour is changed relative to the passageway, which changes the shape of the surface 328 and the corresponding area of the constricted section 326 of the passageway.
In some embodiments, the surface 328 includes a section of the shaft 330. In such embodiments, the shaft 330 is substantially cylindrical, but includes a recess 332 (e.g., cut, open portion) on a side of the shaft 330 (
In the second configuration, the carburetor 310 allows for a greater volume of air to flow through the passageway by reducing the restriction provided by the constricted section 326. However, the velocity of air through the constricted section 326 may correspondingly be reduced, decreasing the vacuum experienced at the end of the nozzle 322 that is open to the passageway. In some embodiments, a vent connecting the well 318 to outside air is at least partially restricted when the carburetor 310 is in the second configuration, which is intended to increase the amount of fuel pulled through the nozzle 322, by decreasing the flow of outside air into the well 318 in response to suction from the nozzle 322. Instead, a greater amount of fuel is pulled into the well 318 from the bowl 316 in response to suction from the nozzle 322. In addition, less air is available to mix with the fuel that exits the nozzle 322. In contemplated embodiment, a variable restrictor is integrated with the nozzle, the bowl, the fuel line, or another part of the engine to adjust the flow rate of fuel or air to compensate for changes in air pressure through the constricted section 326 of the passageway.
Referring to
According to an exemplary embodiment, the locking system 410 is mechanically-controlled via interaction of cams. In
Referring to
According to an exemplary embodiment, the carburetor 510 includes a shaft 524 that forms a surface 526 of the constricted section 520 of the flow path. As shown in
According to an exemplary embodiment, the shaft 524 is biased to a first orientation, which corresponds to a narrower area of the constricted section 520. In some embodiments, the shaft is biased by a torsion spring 530 coupled to the shaft 524. In other embodiments, a coil spring or other elastic member is coupled to a side or end of the shaft 524 to bias the shaft 524 in the first orientation. In still other embodiments, the end of the shaft 524 includes a moment arm with a biasing spring or other elastic member, or weight. Bushing, bearings, end pins, and other constraints may be used to limit or facilitate rotation of the shaft.
In some embodiments, the carburetor includes a locking system 532. According to an exemplary embodiment, the locking system 532 includes a cam 534 and a slot 536. The cam 534 is coupled to the throttle plate 518 and the slot 536 (e.g., ledge, lip, flange) is integrated with the shaft 524. If the throttle plate 518 is at least partially closed, the cam 534 is positioned in the slot 536, interlocking the cam 534 and slot 536 to limit the ability to rotate the shaft 524. If the throttle plate 518 is moved to the wide-open throttle position, then the cam 534 is positioned outside of the slot 536, and the shaft 524 is free to rotate. A peg 538 or other surface in a seat 540 or other constraint may prevent the shaft 524 from rotating beyond set limits. An operator or controller can rotate the shaft 524 counterclockwise via a linkage 542.
In contemplated embodiments, a carburetor includes a plate having a curved surface that translates relative to the constricted section of the carburetor, or a disk having a variable shape on the periphery of the disk. As different portions of the surface interface with the flow path through the carburetor, the area of the constricted section changes. In still other contemplated embodiments, a belt is used to expand or contract a flexible or moveable surface that forms the constricted section of the carburetor. The area of the constricted section is inversely related to tension in the belt. In other contemplated embodiments, two or more shafts are used in combination to change the area of a constricted section of the flow path. The shafts may be mechanically coupled to one another.
Referring now to
According to an exemplary embodiment, low pressure from a constricted section integrated with a main flow path (see, e.g., constricted section 520 as shown in
According to an exemplary embodiment, the carburetor 610 includes an adjustable surface (see, e.g., surface 526 as shown in
In some embodiments, to increase the amount of fuel provided to air passing through the constricted section as the area of the constricted section widens, restriction in the first vent 614 is increased, decreasing the amount of outside air flowing to the well while increasing the amount of fuel from the bowl flowing to the well. In other contemplated embodiments, restriction between the bowl and the well is decreased in response to an increase in the area through the constricted section. In still other contemplated embodiments, air pressure is increased in the bowl to push more fuel in the bowl into the well in response to an increase in the area through the constricted section. In other embodiments, components that control the amount of fuel injected into the air flowing through the constricted section are otherwise adjusted in response a change in area through the constricted section.
Still referring to
Referring now to
According to an exemplary embodiment, the carburetor system 710 further includes an actuator 718 coupled to the shaft 716, which is configured to move the shaft 716 as a function of loading on the engine. In some embodiments, the actuator 718 is pressure-sensitive (e.g., piston and rod; diaphragm) and is coupled to the engine such that the actuator 718, which is in communication with vacuum pressure of the engine. Vacuum pressure of the engine is related to loading of the engine. In some embodiments, the actuator 718 is coupled to the flow path through the carburetor system 710, following the constricted section 712. In other embodiments, the actuator 718 is coupled to the crankcase.
During operation, a spring 720 may bias the shaft 716 so that the surface 714 forming a portion of the constricted section 712 is in a first configuration, which corresponds to a narrower opening through the constricted section 712. If loading on the engine increases and vacuum pressure of the engine increases (i.e., venturi pressure decreases and vacuum increase), then the actuator 718 will overcome the spring 720, moving the shaft 716 to a second configuration, which corresponds to a wider constricted section 712. The wider constricted section 712 allows for more air to flow through the carburetor system 710 to increase the combustion processes and provide a greater output for the engine. When the loading is reduced and upon engine startup, the spring 720 will bias the shaft 716 into the first configuration.
In some embodiments, a locking system is used with the carburetor system 710 to prevent the shaft 716 from rotating when a throttle plate (see, e.g., throttle plate 518 as shown in
The construction and arrangements of the carburetor system, as shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process, logical algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention.
This application claims the benefit of U.S. application Ser. No. 13/092,027 filed Apr. 21, 2011, all of which is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
1128782 | Hartford | Feb 1915 | A |
1265883 | Church | May 1918 | A |
1459981 | McClellan | Jun 1923 | A |
1745492 | Kelch et al. | Feb 1930 | A |
1982945 | Armstrong | Dec 1934 | A |
2009659 | Hill et al. | Jul 1935 | A |
2022094 | Shoemaker et al. | Nov 1935 | A |
2134889 | Phillips | Jan 1938 | A |
2138100 | Howard | Nov 1938 | A |
2221201 | Pope, Jr. et al. | Nov 1940 | A |
2241096 | McCullough | May 1941 | A |
2338912 | Ericson | Jan 1944 | A |
2367606 | Olson | Jan 1945 | A |
2382952 | Armstrong | Aug 1945 | A |
2393556 | Olson et al. | Jan 1946 | A |
2397208 | Saco, Jr. et al. | Mar 1946 | A |
2450037 | Dulong | Sep 1948 | A |
2499263 | Troy | Feb 1950 | A |
2529437 | Weinberger | Nov 1950 | A |
2533180 | Rhodes | Dec 1950 | A |
2544607 | Mallory | Mar 1951 | A |
2585814 | McDonald | Feb 1952 | A |
2613657 | Sloane et al. | Oct 1952 | A |
2635596 | Adler | Apr 1953 | A |
2716397 | Heinish | Aug 1955 | A |
2781751 | Benjamin | Feb 1957 | A |
2804552 | McFarland | Aug 1957 | A |
2837070 | Agar | Jun 1958 | A |
2867196 | Francis | Jan 1959 | A |
2947600 | Clayton | Aug 1960 | A |
3133531 | Cramer | May 1964 | A |
3139079 | Bettoni | Jun 1964 | A |
3209532 | Morris et al. | Oct 1965 | A |
3217652 | Olson | Nov 1965 | A |
3242741 | Catterson | Mar 1966 | A |
3276439 | Reichenbach | Oct 1966 | A |
3280903 | Stoddard, Jr. | Oct 1966 | A |
3306035 | Morrell | Feb 1967 | A |
3354873 | Burnell | Nov 1967 | A |
3476094 | Guernsey et al. | Nov 1969 | A |
3659499 | Woodward | May 1972 | A |
3666057 | Leifer et al. | May 1972 | A |
3760785 | Harrison et al. | Sep 1973 | A |
3786869 | McLoughlin | Jan 1974 | A |
3847131 | Hisatomi | Nov 1974 | A |
3881685 | Hase et al. | May 1975 | A |
3911063 | Barnes, Jr. | Oct 1975 | A |
3937302 | Palmcrantz | Feb 1976 | A |
3971356 | Schlage | Jul 1976 | A |
3982397 | Laurent | Sep 1976 | A |
3983697 | Goto et al. | Oct 1976 | A |
3997019 | Inoue | Dec 1976 | A |
4022179 | Kalert et al. | May 1977 | A |
4083338 | Bertling et al. | Apr 1978 | A |
4084373 | Hashimoto et al. | Apr 1978 | A |
4094284 | Gesell | Jun 1978 | A |
4103652 | Garside et al. | Aug 1978 | A |
4117640 | Vanderstar | Oct 1978 | A |
4139332 | Cantrell et al. | Feb 1979 | A |
4154058 | Mase et al. | May 1979 | A |
4165611 | Ishikawa | Aug 1979 | A |
4176642 | Shipinski | Dec 1979 | A |
4255879 | Greider | Mar 1981 | A |
4290399 | Takada et al. | Sep 1981 | A |
4304202 | Schofield | Dec 1981 | A |
4342299 | Haka | Aug 1982 | A |
4355611 | Hasegawa | Oct 1982 | A |
4368704 | Masaki | Jan 1983 | A |
4370960 | Otsuka | Feb 1983 | A |
4383510 | Nakamura et al. | May 1983 | A |
4387565 | Otani et al. | Jun 1983 | A |
4391246 | Kawabata et al. | Jul 1983 | A |
4395876 | Marsee et al. | Aug 1983 | A |
4425888 | Engel et al. | Jan 1984 | A |
4437306 | Ikenoya et al. | Mar 1984 | A |
4450932 | Khosropour et al. | May 1984 | A |
4502436 | Bonfiglioli et al. | Mar 1985 | A |
4510903 | Sakakiyama | Apr 1985 | A |
4526060 | Watanabe | Jul 1985 | A |
4530334 | Pagdin | Jul 1985 | A |
4530805 | Abbey | Jul 1985 | A |
4546744 | Bonfiglioli | Oct 1985 | A |
4549400 | King | Oct 1985 | A |
4559185 | Seto et al. | Dec 1985 | A |
4567870 | Tumber | Feb 1986 | A |
4640245 | Matsuda et al. | Feb 1987 | A |
4660518 | Tamaki | Apr 1987 | A |
4709675 | Fujita | Dec 1987 | A |
4773369 | Kobayashi et al. | Sep 1988 | A |
4783286 | Lee | Nov 1988 | A |
4793309 | Huffman et al. | Dec 1988 | A |
4836164 | Morozumi et al. | Jun 1989 | A |
4836167 | Huffman et al. | Jun 1989 | A |
4884541 | Marriott | Dec 1989 | A |
4941443 | Yamaguchi et al. | Jul 1990 | A |
4944267 | Mann | Jul 1990 | A |
4969435 | Morikawa et al. | Nov 1990 | A |
4977879 | Schmidt et al. | Dec 1990 | A |
5003949 | Fanner et al. | Apr 1991 | A |
5035580 | Simonette | Jul 1991 | A |
5060744 | Katoh et al. | Oct 1991 | A |
5069180 | Schmidt et al. | Dec 1991 | A |
5146889 | Swanson et al. | Sep 1992 | A |
5186142 | Brunelli et al. | Feb 1993 | A |
5203302 | Parnitzke | Apr 1993 | A |
5208519 | Dykstra et al. | May 1993 | A |
5235804 | Colket et al. | Aug 1993 | A |
5235943 | Fiorenza, II | Aug 1993 | A |
5293854 | Tracy et al. | Mar 1994 | A |
5345763 | Sato | Sep 1994 | A |
5351529 | Locke, Sr. | Oct 1994 | A |
5431013 | Yamaki et al. | Jul 1995 | A |
5459664 | Buckalew | Oct 1995 | A |
5459998 | Hosoya et al. | Oct 1995 | A |
5479908 | Grinberg et al. | Jan 1996 | A |
5503125 | Gund | Apr 1996 | A |
5526786 | Beck et al. | Jun 1996 | A |
5595531 | Niemela et al. | Jan 1997 | A |
5642711 | Boner et al. | Jul 1997 | A |
D382853 | Crawford | Aug 1997 | S |
5666804 | Sekiya et al. | Sep 1997 | A |
5680024 | Ehle et al. | Oct 1997 | A |
5720906 | Yamanaka et al. | Feb 1998 | A |
5726503 | Domanski et al. | Mar 1998 | A |
5810560 | Tanaka | Sep 1998 | A |
5902971 | Sato et al. | May 1999 | A |
6021370 | Bellinger et al. | Feb 2000 | A |
6092793 | Yanagii | Jul 2000 | A |
6113193 | Kunzeman | Sep 2000 | A |
6216453 | Maurer | Apr 2001 | B1 |
6276449 | Newman | Aug 2001 | B1 |
6365982 | Iles et al. | Apr 2002 | B1 |
6435482 | Omi et al. | Aug 2002 | B1 |
6971369 | Mitchell et al. | Dec 2005 | B1 |
6983736 | Mitchell et al. | Jan 2006 | B2 |
7353802 | Iwata et al. | Apr 2008 | B1 |
7373921 | Geyer et al. | May 2008 | B2 |
7950366 | Arai et al. | May 2011 | B2 |
8567371 | Vaughn et al. | Oct 2013 | B2 |
20020053339 | Bootle et al. | May 2002 | A1 |
20030037749 | Imafuku et al. | Feb 2003 | A1 |
20040112333 | Mitchell et al. | Jun 2004 | A1 |
20060054381 | Takemoto et al. | Mar 2006 | A1 |
20060151891 | Meyer | Jul 2006 | A1 |
20070068496 | Wright | Mar 2007 | A1 |
20070079604 | Macaluso | Apr 2007 | A1 |
20070240404 | Pekrul et al. | Oct 2007 | A1 |
20080014096 | Gilpatrick | Jan 2008 | A1 |
20080245899 | Parris et al. | Oct 2008 | A1 |
20090183395 | Sugiura | Jul 2009 | A1 |
20110005024 | Spitler et al. | Jan 2011 | A1 |
20110214641 | Vaughn et al. | Sep 2011 | A1 |
20110226217 | Raasch | Sep 2011 | A1 |
Number | Date | Country |
---|---|---|
0 149 14 | Oct 1915 | GB |
55-001420 | Jan 1980 | JP |
61-207836 | Sep 1986 | JP |
11-093750 | Apr 1999 | JP |
853138 | Aug 1981 | SU |
1740741 | Jun 1992 | SU |
Entry |
---|
Honda Power Equipment; printed from website http://www.hondapowerequipment.com/products/generators/content.aspx on Mar. 15, 2010, 5 pages. |
Honda; V-Twin Engines, © 2002, American Honda Motor Co., Inc., 10 pages. |
Honda; V-Twin Series Engines, © 2009, American Honda Motor Co., Inc., 11 pages. |
International Search Report and Written Opinion for International Application No. PCT/US2012/33891, mail date Aug. 9, 2012, 6 pages. |
International Search Report and Written Opinion for International Application No. PCT/US2013/043758, dated Sep. 24, 2013, 16 pages. |
Number | Date | Country | |
---|---|---|---|
20150096206 A1 | Apr 2015 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13092027 | Apr 2011 | US |
Child | 14569156 | US |