The present disclosure relates to machines having a dipper to scoop and transfer materials at a worksite. More particularly, the present disclosure relates to a snubber system for retarding a swinging movement of a door of the dipper with respect to a body of the dipper.
Shovel machines, such as electric rope shovels, generally utilize a dipper for digging and scooping out a quantity of material from material bank at a worksite (e.g., a mine site). A dipper generally includes a body defining a mouth and a port. The dipper may also include a door that may move (e.g., swing) to open and close the port. In a typical operational cycle, an operator may engage the mouth (e.g., an edge defined by the mouth) against the material bank, scoop in material from the material bank into the body of the dipper, move the dipper over a receptacle (e.g., a dump body of a dump truck), and unlatch the door so that the door swings open to release the material (e.g., under gravity) into the dump body as payload. Thereafter, the door may be returned or swung back so as to close the port. The dipper is then turned again towards the material bank to scoop in a next quantity of material from the material bank.
It is known for such dippers to include a snubber system that impart or provide a dampening action to the swinging movement of the door so as to prevent the door from slamming against the body or against any external structure (e.g., the receptacle) as the door is closing and/or opening. However, with a conventional snubber system, relatively significant portions or components of a force associated with the swinging action of the door is poorly regulated, resulting in an ineffective utilization of a torque capacity and a dampening action of the snubber system. On certain occasions, components of such a force may be also unduly passed to the body and/or the door of the dipper.
U.S. Pat. No. 9,096,992 relates to a dipper assembly that includes a dipper, a dipper door, a closure mechanism, and one or more block assemblies. The dipper door is pivotally mounted to the dipper, and has a closed position in which the dipper door covers the dipper bottom. The closure mechanism has a locked position and an unlocked position, and is coupled to the dipper back and the dipper door. In the locked position, the closure mechanism holds the dipper door in the closed position. In the unlocked position, the closure mechanism allows the dipper door to swing away from the closed position. The block assemblies are coupled to the dipper back and limit a rotation of the side link plate to a pre-defined angle that corresponds to the closed position.
In one aspect, the disclosure is directed to a snubber system for retarding a swinging movement of a door of a dipper with respect to a body of the dipper. The snubber system includes a braking assembly, an arm structure, and a link structure. The braking assembly is configured to be fixedly mounted to the body of the dipper. The arm structure is configured to execute a back and forth rotation about a first axis, the back and forth rotation of the arm structure being dampened by the braking assembly. The link structure is rotatably coupled to the arm structure to rotate with respect to the arm structure about a second axis. The link structure is movable in correspondence with the swinging movement of the door and is configured to exert and transfer a force associated with the swinging movement of the door to the arm structure. A direction of the force exerted upon the arm structure by the link structure in response to the swinging movement of the door defines an angle between 80-100 degrees with respect to an axis or a plane passing through the first axis and the second axis throughout the swinging movement of the door.
In another aspect, the disclosure relates to a dipper for a shovel machine. The dipper includes a body, a door, and a snubber system. The body defines a cavity, a first end defining a mouth to receive materials into the cavity, a second end opposite to the first end defining a port to release the materials from the cavity. The door is configured to execute a swinging movement with respect to the body to selectively open and close the port. The snubber system retards the swinging movement of the door with respect to the body. The snubber system includes a braking assembly, an arm structure, and a link structure. The braking assembly is fixedly mounted to the body of the dipper. The arm structure is configured to execute a back and forth rotation about a first axis. The back and forth rotation of the arm structure is dampened by the braking assembly. The link structure is rotatably coupled to the arm structure to rotate with respect to the arm structure about a second axis. The link structure is movable in correspondence with the swinging movement of the door and is configured to exert and transfer a force associated with the swinging movement of the door to the arm structure. A direction of the force exerted upon the arm structure by the link structure in response to the swinging movement of the door defines an angle between 80-100 degrees with respect to an axis or a plane passing through the first axis and the second axis throughout the swinging movement of the door.
In yet another aspect, the disclosure is directed to a machine. The machine includes a main frame, a linkage assembly movably coupled to the main frame, a dipper movably coupled to the linkage assembly and configured to receive materials from a material bank and transfer the materials into a receptacle. the dipper includes a body, a door, and a snubber system. The body defines a cavity, a first end defining a mouth to receive the materials into the cavity, a second end opposite to the first end defining a port to release the materials from the cavity into the receptacle. The door is configured to execute a swinging movement with respect to the body to open and close the port. The snubber system retards the swinging movement of the door with respect to the body. The snubber system includes a braking assembly, an arm structure, and a link structure. The braking assembly is fixedly mounted to the body of the dipper. The arm structure is configured to execute a back and forth rotation about a first axis. The back and forth rotation of the arm structure is dampened by the braking assembly. The link structure is rotatably coupled to the arm structure to rotate with respect to the arm structure about a second axis. The link structure is movable in correspondence with the swinging movement of the door and is configured to exert and transfer a force associated with the swinging movement of the door to the arm structure. A direction of the force exerted upon the arm structure by the link structure in response to the swinging movement of the door defines an angle between 80-100 degrees with respect to an axis or a plane passing through the first axis and the second axis throughout the swinging movement of the door.
Reference will now be made in detail to specific embodiments or features, examples of which are illustrated in the accompanying drawings. Generally, corresponding reference numbers may be used throughout the drawings to refer to the same or corresponding parts.
Referring to
The main frame 120 may be supported on traction devices 132 (only one of the traction devices 132 is visible in
The forward end 136 and the rearward end 140 may be understood based on an exemplary direction of travel (see direction, T) in which the machine 108 may execute motion over and along an expanse of the work site 112, with the direction of the travel, T, being defined from the rearward end 140 towards the forward end 136. The travel of the machine 108 may be enabled by way of a propelling action of the traction devices 132, and the traction devices 132 may be in turn powered by a power source (e.g., an electrical power source or a fuel based power source or both).
The linkage assembly 124 may be coupled (e.g., pivotably coupled) to the forward end 136 of the main frame 120 of the machine 108. To this end, the linkage assembly 124 may include a boom 144 coupled (e.g., pivotably coupled) and extending upwardly and outwardly from the forward end 136 of the main frame 120. The machine 108 may also include a crowd mechanism 148 and a hoist mechanism 152 provided on the boom 144. The crowd mechanism 148 may include a handle 156 that may be configured to slidably move with respect to the boom 144. The hoist mechanism 152 may include a winch (not shown), a pulley 160, and a hoist cable 164 which may be coupled to the winch and which may go around the pulley 160, as shown.
The dipper 128 may be pivotably coupled to an end 168 of the handle 156 and may be configured to receive and hold earth (and/or other materials) during the scooping and material transferring operation. Further, an end 172 of the hoist cable 164 may extend over the pulley 160 and may be coupled to the dipper 128. Based on a rotation of the winch, the hoist cable 164 may retract or extend relative to the winch to raise or lower the dipper 128 with respect to a ground 176 on which the machine 108 may travel and operate. Moreover, the dipper 128 may extend or retract relative to the boom 144 based on the sliding movement of the handle 156 with respect to the boom 144. The dipper 128 may include a body 180 and a door 184.
Referring to
Combinedly, the first outer surface portion 208, the second outer surface portion 212, the first lateral side surface portion 216, and the second lateral side surface portion 220, may be an integral and a contiguous structure defined around the cavity 188 of the dipper 128. Also, combinedly, the first outer surface portion 208, the second outer surface portion 212, the first lateral side surface portion 216, and the second lateral side surface portion 220, may impart a generally cuboidal shape or profile to the overall structure of the body 180 of the dipper 128 and to the cavity 188 defined within the body 180 of the dipper 128. Further, a set of hinge brackets (e.g., a first hinge bracket 228 and a second hinge bracket 232) (also see
According to one aspect of the present disclosure, the body 180 defines a first edge 236 at the first end 192 to define the mouth 196 at the first end 192. A portion 240 of the first edge 236 may accommodate one or more protruded members 244 that may be assembled or integrally formed with the body 180 at said portion 240 of the first edge 236 to serve as a set of teeth. The protruded members 244 may be applied to engage the material bank 116 and scoop in a portion of material from the material bank 116 into the cavity 188, during the scooping and material transferring operation. Further, according to one aspect of the present disclosure, the body 180 may define a second edge 248 at the second end 200 to define the port 204 at the second end 200.
The door 184 is configured to execute a swinging movement with respect to the body 180 to selectively open and close the port 204. In one instance, the door 184 may be moved away from the second edge 248 to an open state (see
With regard to the pivoting mechanism between the door 184 and the body 180, the door 184 may be pivotably coupled to the body 180 (e.g., to the first outer surface portion 208 of the body 180) by way of a pair of L-shaped hinge members (e.g., a first L-shaped hinge member 256 and a second L-shaped hinge member 260) (also see
The second stem portions 268 may each define a hinge end (e.g., a first hinge end 272 and a second hinge end 276) (see
According to one or more aspects of the present disclosure, a snubber system 284 for the dipper 128 is disclosed. The snubber system 284 may be applied for retarding a swinging movement of the door 184 of the dipper 128 with respect to the body 180 of the dipper 128. The snubber system 284 includes a braking assembly 288, an arm structure 292, and a link structure 296, details related to each of which shall be discussed below.
The braking assembly 288 may be disposed in between the first hinge bracket 228 and the second hinge bracket 232. For example, the braking assembly 288 may include a base 300 (
The arm structure 292 may be coupled (e.g., fixedly coupled) to the dampening member 308. In that manner, the arm structure 292 may be rotatable with respect to the outer housing 304 of the braking assembly 288. For example, the arm structure 292 may be configured to execute a back and forth rotation with respect to the outer housing 304 of the braking assembly 288. With the arm structure 292 being coupled to the dampening member 308, and since a rotation of the dampening member 308 is dampened by the dampening mechanism, said back and forth rotation of the arm structure 292 may be dampened by the braking assembly 288, as well. In some embodiments, an axis about which the arm structure 292 rotates may be one and the same axis about which the dampening member 308 rotates. Said axis may be referred to as the first axis 312. Further, in some embodiments, the rotation of the dampening member 308 may be restricted within an angular range. In so doing, the arm structure 292 may also be able to execute the back and forth motion (e.g., rotation) within a corresponding angular range, so as to span through and define a sector of a circle during its rotation about the first axis 312.
Referring to
According to an aspect of the present disclosure, a direction of the force, F, exerted upon the arm structure 292 by the link structure 296 in response to the swinging movement of the door 184, defines an angle (A) with respect to an axis 326 or a plane 328 (see
As shown in
The first distance D1 may be defined along a first reference line 336 (disposed along the axis 326 or in the plane 328) that orthogonally extends between the first axis 312 and the second axis 316; the second distance D2 may be defined along a second reference line 340 (along which the force, F, is defined) that orthogonally extends between the second axis 316 and the third axis 324; the third distance D3 may be defined along a third reference line 344 that orthogonally extends between the third axis 324 and the fourth axis 280; and the fourth distance D4 may be defined along a fourth reference line 348 that orthogonally extends between the fourth axis 280 and the first axis 312. Understandably, the third distance D3 may vary as the door 184 executes the swinging movement between the open state and the closed state. Further, each of the first reference line 336, second reference line 340, third reference line 344, and the fourth reference line 348 may be disposed in a common plane.
According to the exemplary configuration of the present disclosure, the second distance D2 may be more than twice the first distance D1, and the fourth distance D4 may be shorter than the first distance D1. Further, when the door 184 is moved to a closed state to close the port 204, the first distance D1 and the fourth distance D4 may be both shorter than each of the second distance D2 and the third distance D3, the third distance D3 may be more than twice the first distance D1, and the third distance D3 may be shorter than the second distance D2.
According to a further example, in the closed state of the door 184, the first distance D1 may be between 200 and 1000 mm (millimeters); the second distance D2 may be between 500 and 2000 mm; the third distance D3 may be between 500 and 2000 mm; and the fourth distance D4 may be between 0 and 300 mm. Optionally or additionally, in the closed state (see
During operations, an operator may actuate the linkage assembly 124 to extend the dipper 128 towards the material bank 116 and engage the mouth (e.g., an edge or the protruded members 244 at the mouth 196) against the material bank 116 so as to scoop in material from the material bank 116 into the cavity 188. Thereafter, the operator may control the linkage assembly 124 to retract from the material bank 116, pan the dipper 128 over a receptacle (such as a dump body of a dump truck) (not shown), and may unlatch the door 184 to move (i.e., swing out) the door 184 from the closed state to the open state in order to open the port 204. As a result, material from the cavity 188 may be released or dropped into the receptacle (e.g., under the action of gravity) through the port 204. Once the material is released, the door 184 may be returned to the closed state and be latched against the second edge 248 that defines the port 204. As part of a subsequent operational cycle, the operator may actuate the linkage assembly 124 to return to the material bank 116 to scoop in a next batch of material from the material bank 116 into the cavity 188. A latching and an unlatching mechanism of the door 184 may be contemplated by someone ordinarily skilled in the art, and is thus not discussed.
In each operational cycle, as the door 184 is released or unlatched to swing open and move from the closed state to the open state, the direction of the force, F, exerted upon the arm structure 292 by the link structure 296 in response to the swinging movement of the door 184 defines an angle (A) between 80-100 degrees with respect to the axis 326 (e.g., defined along the first reference line 336) or the plane 328 passing through the first axis 312 and the second axis 316 throughout the swinging movement of the door 184. In so doing, portions or components of the force, F, associated with the swinging action of the door 184 majorly passes onto the braking assembly 288, resulting in proper utilization of a torque capacity and a dampening or retarding action offered by the braking assembly 288 of the snubber system 284. Said force, F, is thus is effectively regulated. Further, with the force, F, majorly passing onto the braking assembly 288, relatively negligible portion of the force, F, is passed to any of the body 180 and/or the door 184, thereby keeping the body 180 and/or the door 184 largely secured and unaffected from the repeated swinging action of the door 184, thus prolonging their life.
Additionally, with the proper utilization of the torque capacity offered by the braking assembly 288, only a single snubber system (i.e., the snubber system 284) may be needed to dampen or retard the swinging movement of the door 184, unlike many conventional applications in which at least a pair of snubber systems are required. This reduces the overall cost and eases the machine's operability and serviceability.
It will be apparent to those skilled in the art that various modifications and variations can be made to the method and/or system of the present disclosure without departing from the scope of the disclosure. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the method and/or system disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalent.
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