Embodiments of the present disclosure generally relate to a sock for the assembly of multiple joints of pipe, collars, and/or casings on a floating vessel, such as an offshore rig. The sock has an assembly to catch a dropped joint or section.
Additionally, embodiments of the present disclosure generally relate to a sock for core sample retrieval operations on the floating vessel.
Multiple joints of pipe, collars, or casing are often assembled in a sock, such as a shuck, of an offshore drilling rig and are then transferred directly to the well or to a setback. A joint is the length of one pipe, collar, or casing. A section (e.g., multiple joint, stand) includes multiple individual joints. For example, a section of drill pipe is assembled by threading two or more drill pipes together. The section may be a double, triple, or quadruple. For example, during a drilling operation, a section of drill pipe can be added to the drilling string from the setback.
Once a section is assembled in the sock, it is transferred to the setback or directly to the existing string inside the well. However, it is possible that the section, such as a section of drill pipe, may be dropped before the section is removed from the sock. A single joint may also be dropped while the section is being assembled in the sock. The weight of the single joint or section and the height from which the single joint or section is dropped can result in the dropped single joint or section impacting the sock and causing the sock to fail, resulting in the dropped single joint or section exiting the sock. As a result, the dropped single joint or section of drill pipe can fall to the bottom of the ocean and cause damage to the wellhead, blowout preventers, and/or other equipment on the seafloor.
Some socks have a spring mechanism that attempts to slow a dropped single joint or section. However, the springs become damaged as a result of the operation and require a lengthy and expensive repair operation. There is a need for a sock that can catch a dropped single and/or section without allowing the single joint or section to fall to the sea floor. There is also a need for a sock that can catch a dropped single joint or section that has a reduced time and cost to return the sock into service after catching the dropped single joint or section.
Prior to drilling a wellbore, core samples of the seabed are taken. The core samples are used to determine the physical properties of the seabed, which are used to design and construct the wellbore. The water content of the core sample is used to determine certain physical characteristics of the seabed. Additionally, the core samples may be delicate and ideally have minimal disturbances due to storage and handling. For example, excessive jarring of the core sample at the surface may disturb the striation of the sediments in the sample. Disturbances to the core sample may occur when the core sample is horizontally orientated. The core samples may be several feet long. For example, some cores may be 80 ft (about 24.38 m) or more in length. The core samples are collected using a coring tool string, which includes a coring tool connected at the end of a tubular string, such as a drill sting. In order to retrieve the core sample from the wellbore, the joints of the tubular string are removed one section or joint at a time.
There is also need for sock that can be suspended from the offshore rig and be at least partially submerged in the sea while providing a vertical and dry environment for disassembling a coring tool string and or storing a core sample disposed in a coring tool.
In one embodiment, a sock for a floating platform includes a plurality of tubulars coupled together and defining a bore, and a catching assembly. The catching assembly includes a plurality of orifices formed in at least one of the plurality of tubulars. The catching assembly further includes a catcher releasably coupled to the plurality of tubulars by a plurality of shearable members, wherein the catcher is disposed in the bore, and wherein the catcher is movable from a first position to a second position. The catching assembly further includes a stop flange having at least one aperture.
In one embodiment, a method of using a sock on a floating platform includes disposing a sock having a catcher, a stop flange having an aperture, and a plurality of orifices at least partially in a body of water, wherein the catcher is maintained in a first position by a plurality of shearable members. The method further includes releasing the catcher from the first position by shearing the plurality of shearable members in response to an impact of a dropped joint with a portion of the catcher. The method further includes displacing a column of water from a bore of the sock through at least one of the plurality of orifices and the aperture in response to the catcher descending in the bore. The method further includes engaging the catcher with the stop flange.
In one embodiment, a sock for a core retrieval operation includes a first portion including one or more tubulars and a second portion. The second portion includes a first tubular having a upper end and a lower end, wherein the upper end is open and the lower end is closed. The second portion further includes a coupling connected to the upper end configured to couple the second portion to the first portion. The second portion further includes at least one sealing member configured to seal the coupling between the first portion and the second portion. The second portion further includes a valve coupled to the lower end, the valve configured to selectively allow fluid communication with an interior of the first tubular.
While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
As shown in
As shown in
In some embodiments, the sock 200 includes a support structure 208. As shown in
In some embodiments, and as shown in
The catching assembly 220 includes a catcher 230, a tubular 221, and a stop flange 250. As shown in
A cross section of the catcher 230 is shown in
In an exemplary embodiment of placing the catcher 230 in the first position, shearable members 240 are first placed into the plurality of blind bores 232 (or circumferential groove). Then, the catcher 230 is lifted by a lifting tool and placed into the tubular 221. The catcher 230 is lowered relative to the tubular 221 until the shearable members 240 abut the flange 222. Then, the spacer 226 is placed on the flange 222. Then, the lifting tool is disconnected from the catcher 230. Then, the tubular 201c (or the entire first portion 260) is attached to the flange 222. For example, the tubular 201c is positioned such that the lower flange 202 is adjacent flange 222. Then the flanges 202, 222 are fastened together with the plurality of fasteners 224 to form the flanged connection 202c. The engagement of the flanges 202, 222 hold the shearable members 240 in place.
In some embodiments and as shown in
The section 101 is assembled in the sock 200 above the catcher 230. Preferably, the section 101 is assembled without contacting the catcher 230. A single joint 101j, such as an individual pipe, collar, or casing, may be dropped during an operation to assemble a section 101 in the sock 200. A section 101 may also be dropped before it is removed from the sock 200. A section 101 may also be dropped as the section 101 is removed from the sock 200. If a single joint 101j or section 101 is dropped into the sock 200 or dropped while at least partially disposed in the sock 200, the single joint 101j or section 101 may fall within the sock 200 until it impacts the catcher 230. For example, the single joint 101j or section 101 may impact the upper surface 233 of the catcher 230. The single joint 101j or section 101 may be received in the opening 231 of the catcher 230. The impact force of the dropped single joint 101j or section 101 may be sufficient to shear the plurality of shearable members 240, which causes the catcher 230 to detach. Once the shearable members 240 shear, the catcher 230 is free to move relative to the tubular 221. As shown in
As the catcher 230 moves from the first position to the second position, the catcher 230 displaces the column of fluid (e.g., water) that was in the bore 204 below the catcher 230. The displaced fluid flows from the bore 204 into the surrounding sea 102 through the plurality of orifices 228 and/or aperture(s) 256. The displacement of the fluid through the plurality of orifices 228 and/or the aperture(s) 256 slows the decent of the catcher 230 and the dropped single joint 101j or section 101 in the sock 200. Thus, as will be appreciated by one of ordinary skill in the art, the displacement of the fluid dissipates the energy of the impact of the dropped single joint 101j or section 101 with the catcher 230. The plurality of orifices 228, aperture(s) 256, and/or the length of the tubular 221 are configured such that the descent of the catcher 230 and the dropped single joint 101j or section 101 results in the catcher 230 landing on the stop flange 250, such as the second flange 252, without the stop flange 250 failing. As a result, the catcher 230 and the dropped single joint 101j or section 101 are not allowed to exit the sock 200. Thus, the dropped single joint 101j or section 101 is prevented from falling through the sea 102 and causing damage to equipment disposed on the seabed.
Once the dropped single joint 101j or section 101 and catcher 230 have stopped moving downwardly within the sock 200, the dropped single joint 101j or section 101 may be extracted. The dropped single joint 101j or section 101 may be extracted by a fishing tool. Once the dropped single joint 101j or section 101 has been extracted from the sock 200, an operation may be conducted to reset the catching assembly 220. For example, the sock 200 may be lifted by a crane of the offshore rig 100 after the sock 200 is coupled to the installation tool 500. If the support structure 208 is fastened to the support structure 308, then the connection is unfastened prior to lifting the sock 200. The sock 200 is lifted to a deck of the offshore rig 100, such as above the moon pool deck 104 or above the drill floor 103. Once lifted, the catching assembly 220 may be detached from the first portion 260. Then, the second flange 252 of the stop flange 250 may be detached from the first flange 251. The catcher 230 may then be removed from the tubular 221. Once the catcher 230 is removed, the second flange 252 is reattached to the first flange 251. The catcher 230 is inspected for damage. If the catcher 230 is still in a usable condition, then new shearable members 240 are inserted into the plurality of blind bores 232 (or circumferential groove) and the catcher 230 is lifted and inserted into to the top of the tubular 221. Then, the catching assembly 220 is then reattached to the other tubulars 201, such as tubular 201c, of the sock 200 via the flanged connection 202c. Once the catching assembly 220 is reattached, the sock 200 is returned to its deployment position ready for the assembly of new sections 101.
In some embodiments, the sock 200 is configured to catch a 30,000 lb (about 13,607.77 kg) joint 101j or section 101 that falls from a height of about 100 ft (about 30.48 m) above the catcher 230. In some embodiments; the sock 200 is sufficiently long enough to assembly a section 101 of about 81 ft (about 24.69 m) to about 96 ft (about 29.26) in length without contacting the catcher 230 during assembly of the section 101.
Referring back to
It is contemplated that the sock 200 can catch more than one dropped object, such as multiple dropped single joints 101j or multiple dropped sections 101. For example, the sock 200 can catch a dropped single joint 101 and a dropped section 101.
As will be understood by one of ordinary skill in the art, core samples are obtained with a coring tool string. The coring tool string includes the coring tool connected at the end of a tubular string. The tubular string may be comprised of drill pipe. The coring tool may include a hollow coring bit. During retrieval of the core sample, the length of the coring tool string is reduced to a length, such as about 100 feet (about 30.48 m), that can be practically raised above a deck of the offshore rig 100, such as raising the coring tool above the first rotary table 150 disposed on the drilling floor 103. This reduced length of the coring tool string is then moved above the sock 200a, The reduced length of the coring tool string is then lowered into the sock 200a. The sock 200a provides a vertical and dry environment to complete the removal of the remaining tubular string from the coring tool. Because the final disassembly of the tubular string from the coring tool occurs while the coring tool is disposed in the sock 200a, the rotary table 150 is useable for subsequent coring or drilling operations. The coring tool, with the core sample disposed therein, may be stored in the sock 200a until the core is ready to be process or ready to be transported offsite for processing.
The watertight assembly 400 may be attached to the first portion 260a by a flanged connection. For example, the flange 402 is fastened to the bottom flange 202 of the tubular 201c by a plurality of fasteners, such as bolts. One or more sealing members 410 may be disposed between the flanges 202, 402. The one or more sealing members 410 may be a gasket. The one or more sealing members 410 seal the connection between the watertight assembly 400 and the first portion 260a. In some embodiments, the flanged connections 202a-b of the first portion 260a are unsealed because these flanged connections are not submerged in the sea 102.
Once the watertight assembly 400 is attached to the first portion 260a, the sock 200a lowered into the sea 102 to test the integrity of the seal of the sealing members 410. The sock 200a is lowered until the sealing members 410 are disposed below the surface of the sea 102. The valve 408 is closed during the test. The sock 200a may be supported by the cart 300 during the test. After the watertight assembly 400 is disposed in the sea 102 for a test duration, such as 1 hour, the sock 200a is raised until the watertight assembly 400 is disposed above the moon pool deck 104. The valve 408 is then opened. If water leaked into the watertight assembly 400 while submerged in the sea 102, then water will flow out the valve 408. If a leak occurred, then the watertight assembly 400 is detached from the first portion 260a and reattached. Subsequent testing occurs until a proper seal is verified. Once the seal of the sealing members 410 is verified, then the sock 200a can be deployed from the offshore rig 100 for a core retrieval operation. For example, the sock 200a can be suspended from the cart 300 with its upper end 203 disposed below the second rotary table 152. A portion of a coring tool string may be inserted into the sock 200a for storage and/or removal of the tubular string from the coring tool. The core sample may be disposed in the watertight assembly 400. The valve 408 is closed when the watertight assembly 400 is deployed in the sea 102.
In some embodiments, the tubulars 201, 221, and 401 are made from high strength steel pipe having an outer diameter of about 18 inches (about 45.72 cm) to about 30 inches (about 76.2 cm).
In some embodiments, the sock 200, 200a may be moved about the moon pool deck 104 by moving the cart 300 along the tracks 104t. For example, the clamps 310 of the cart 300 may be unset to move the cart 300 and the sock 200, 200a to a storage position.
It is contemplated that the sock 200, 200a could be used on floating platforms operating in bodies of fresh water.
In some embodiments, the support structure 308 may be retrofitted to an existing cart of the offshore rig 100. For example, a frame including the support structure 308 may be fastened to the existing cart.
In one embodiment, sock includes a plurality of tubulars coupled together and defining a bore. The sock further includes a catcher assembly. The catcher assembly includes a plurality of orifices formed in at least one of the plurality of tubulars. The catcher assembly further including a catcher releasably attached to the plurality of tubulars by a plurality of shearable members, wherein the catcher is disposed in the bore, and wherein the catcher is movable from a first position to a second position. The catcher assembly further including a stop flange having at least one aperture.
In some embodiments, each orifice of the plurality of orifices is about 0.5 inches to about 3 inches in diameter.
In some embodiments, the at least one aperture is a plurality of apertures.
In some embodiments, the at least one aperture is about 2 inches to about 5 inches in diameter.
In one embodiment, a method of catching a dropped pipe in a sock of a floating platform includes disposing a sock having a catcher, a stop flange having an aperture, and a plurality of orifices at least partially in a body of water. The catcher is releasably attached to the sock via a plurality of shearable members. The method further includes releasing the catcher from the sock by shearing the plurality of shearable members in response to the impact of a dropped pipe with a portion of the catcher. The method further includes displacing a column of water from a bore of the sock through at least one of the plurality of orifices and/or the aperture in response to the catcher descending in the bore of the sock. The method further includes engaging the catcher with the stop flange.
In some embodiments of the method, the method includes, lifting the sock out of the body of water after engaging the catcher with the stop flange.
In some embodiments of the method, the method includes removing a portion of the stop flange.
In some embodiments of the method, the method includes removing the catcher form the sock.
In some embodiments of the method, the method includes reattaching the catcher to the sock with a new plurality of shearable fasteners.
In some embodiments of the method, the method includes disposing the sock with the reattached catcher at least partially in the body of water.
In some embodiments of the method, the floating platform is an offshore rig.
In some embodiments of the method, the sock is supported from the floating platform with a cart.
In some embodiments of the method, the cart is a blowout preventer cart.
In one embodiment, a sock assembly includes the sock 200, 200a and the cart 300.
In one embodiment, a method of retrieving a core includes deploying a sock from a floating platform, the sock having a first portion and a second portion, wherein the second portion is a water tight assembly. The method further includes disposing a coring tool string in the sock, wherein the coring tool string including a coring tool and a tubular string composed of individual joints of tubulars, wherein a core retrieved from the seabed is disposed in the coring tool.
In some embodiments of the method of retrieving the core, prior to disposing the coring tools string in the sock, the method further includes testing a seal of the water tight assembly by lowering the watertight assembly into the sea and then lifting the watertight assembly above the sea. A valve of the water tight assembly is opened once the watertight assembly is lifted above the sea to determine if sea water leaked into the sock.
In some embodiments of the method of retrieving the core, deploying the sock includes suspending the sock from a cart on a moon pool deck of the offshore rig.
In some embodiments of the method of retrieving the core, the method further includes removing the tubular string from the coring tool while the coring tool is disposed in the sock.
In one embodiment, a sock for a floating platform includes a plurality of tubulars coupled together and defining a bore, and a catching assembly. The catching assembly includes a plurality of orifices formed in at least one of the plurality of tubulars. The catching assembly further includes a catcher releasably coupled to the plurality of tubulars by a plurality of shearable members, wherein the catcher is disposed in the bore, and wherein the catcher is movable from a first position to a second position. The catching assembly further includes a stop flange having at least one aperture.
In some embodiments, each orifice of the plurality of orifices is about 0.5 inches to about 3 inches in diameter.
In some embodiments, the at least one aperture is a plurality of apertures.
In some embodiments, the at least one aperture is about 2 inches to about 5 inches in diameter.
In some embodiments, the stop flange is a first flange fastenable to a second flange, wherein the second flange includes the at least one aperture.
In some embodiments, the catcher includes a plurality of blind bores, wherein a respective shearable member is partially disposed in a respective blind bore.
In some embodiments, the plurality of shearable members are partially disposed between a first flange connected to the first tubular of the plurality of tubulars and a second flange connected to the at least one of the plurality of tubulars including the plurality of orifices, wherein a spacer is disposed between the first flange and the second flange.
In some embodiments, at least one of the tubulars includes a first support structure configured to be engaged with a second support structure of a cart configured to support the weight of the sock.
In one embodiment, a method of using a sock on a floating platform includes disposing a sock having a catcher, a stop flange having an aperture, and a plurality of orifices at least partially in a body of water, wherein the catcher is maintained in a first position by a plurality of shearable members. The method further includes releasing the catcher from the first position by shearing the plurality of shearable members in response to an impact of a dropped joint with a portion of the catcher. The method further includes displacing a column of water from a bore of the sock through at least one of the plurality of orifices and the aperture in response to the catcher descending in the bore. The method further includes engaging the catcher with the stop flange.
In some embodiments, the method of using the sock on the floating platform includes lifting the sock out of the body of water after engaging the catcher with the stop flange.
In some embodiments, the method of using the sock on the floating platform includes removing a portion of the stop flange and removing the catcher from the bore of the sock after removing the sock out of the body of water.
In some embodiments, the method of using the sock on the floating platform includes reattaching the catcher to the sock with a new plurality of shearable fasteners.
In some embodiments, the method of using the sock on the floating platform includes disposing the sock with the reattached catcher at least partially in the body of water.
In some embodiments of the method of using the sock on the floating platform, disposing the sock the sock at least partially in the body of water induces supporting the sock from a cart.
In some embodiments of the method of using the sock on the floating platform, the cart is a blowout preventer cart.
In one embodiment, a sock for a core retrieval operation includes a first portion including one or more tubulars and a second portion. The second portion includes a first tubular having a upper end and a lower end, wherein the upper end is open and the lower end is closed. The second portion further includes a coupling connected to the upper end configured to couple the second portion to the first portion. The second portion further includes at least one sealing member configured to seal the coupling between the first portion and the second portion. The second portion further includes a valve coupled to the lower end, the valve configured to selectively allow fluid communication with an interior of the first tubular.
In some embodiments of the sock, the first portion includes a support structure configured to be engaged with a second support structure of a cart.
In some embodiments of the sock, the lower end is closed by a base plate.
In some embodiments of the sock, the valve is disposed in the base plate.
In some embodiments of the sock, wherein the at least one sealing member a gasket.
While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow,
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/784,254, filed Dec. 21, 2018, which is herein incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/068137 | 12/20/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/132624 | 6/25/2020 | WO | A |
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International Search Report and Written Opinion dated Mar. 19, 2020 for PCT/US2019/68137. |
Number | Date | Country | |
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20220074283 A1 | Mar 2022 | US |
Number | Date | Country | |
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62784254 | Dec 2018 | US |