The present invention claims priority under 35 U.S.C. §119 to Japanese patent Application No. 2013-008550 filed on Jan. 21, 2013. The content of the application is incorporated herein by reference in their entirety.
Embodiments described herein relate generally to a socket to which a straight tube type lamp is connected and a luminaire using the socket.
Hitherto, there are plural standards for caps of straight tube type lamps and sockets to which the caps are mounted. A straight tube type lamp and a socket compatible to each other are combined and used, so that electrical characteristics of the straight tube type lamp and the equipment side using the socket conform to each other, and the straight tube type lamp can be normally lit.
In any standard, since the cap of the straight tube type lamp includes a pair of lamp pins, the socket is constructed so that a straight tube type lamp incompatible in combination can not be mounted.
However, in the respective standards, a pitch of a pair of lamp pins of a cap falls within a certain range. Thus, even within the range of the standard, there is a fear that the straight tube type lamp incompatible in combination can be mounted to the socket according to the pitch of the pair of lamp pins, and the pair of lamp pins of the straight tube type lamp are electrically connected to the pair of terminals of the socket, so that the electrical characteristics of the straight tube type lamp and the equipment side using the socket do not conform to each other.
In general, according to one embodiment, a pair of lamp pins protruding from a cap of a straight tube type lamp are inserted into a socket and are rotated to a mount position, so that the straight tube type lamp is mounted. An insertion port in which the pair of lamp pins are inserted is provided in an outside surface of a socket body. An opening which connects with the insertion port and in which the pair of lamp pins inserted through the insertion port are rotated to the mount position is provided in a front surface of the socket body crossing the outside surface. A pair of terminals to which the pair of lamp pins rotated to the mount position are respectively connected are provided in the socket body. A rotor is rotatably disposed in the opening of the socket body. The rotor, together with the pair of lamp pins inserted through the insertion port, rotates, and pushes and expands an interval between the pair of terminals.
Since the rotor pushes and expands the interval between the pair of terminals, when an incompatible straight tube type lamp in which an outside pitch of a pair of lamp pins is smaller than that of a compatible straight tube type lamp is mounted to the socket, it is expected that the incompatible straight tube type lamp can be prevented from being electrically connected.
Hereinafter, a first embodiment will be described with reference to
The luminaire 11 includes a long luminaire body 12, a straight tube type lamp 13 disposed in the luminaire body 12, sockets 14 and 15 which are disposed to face each other at both ends of the luminaire body 12 and to which both ends of the straight tube type lamp 13 are mounted, a power supply circuit 16 disposed in the luminaire body 12 and the like. The power supply circuit 16 receives AC power, converts it into DC power, and supplies the converted DC power to the straight tube type lamp 13 through the socket 14.
As shown in
The light-emitting module 21 includes plural semiconductor light-emitting elements 26 such as LED elements or EL elements, and a board 27 on which the plural semiconductor light-emitting elements 26 are mounted. When the semiconductor light-emitting elements 26 are LED elements, a surface-mount type SMD (Surface Mount Device) package is mounted on the board 27 or a COB (Chip On Board) module is used in which plural LED elements are mounted on the board 27.
The cap 23 on one end side of the straight tube type lamp 13 complies with, for example, Japan Electric Lamp Manufactures Association of bulb standard JEL801 “a straight tube type LED lamp system with an L type pin cap GX16t-5”, and is not compatible with a G13 cap. As shown in
The cap 23 on one end side of the straight tube type lamp 13 is the feeding side provided with the pair of lamp pins 30 as stated above, and the cap 24 at the other end is the non-feeding side. The cap 24 at the other end is provided with a protruding lamp pin 31 which is used for attachment to the socket 15 and can be used also for earth connection. An elliptical part 31a long in a direction orthogonal to the longitudinal direction of the straight tube type lamp 13 is formed at the tip of the lamp pin 31.
In the straight tube type lamp 13, a direction in which the pair of lamp pins 30 are arranged is coincident with a horizontally long direction of the elliptical part 31a of the lamp pin 31, and a surface parallel to these directions is parallel to the mounting surface of the board 27 on which the semiconductor light-emitting element 26 of the light-emitting module 21 is mounted.
The socket 14 includes a socket body 41, a rotor 42 disposed in the socket body 41 and a pair of terminals 43. In the following, with respect to the socket 14, a side where the socket is attached to the luminaire body 12 is called a base end, and the opposite side is called a front end. Besides, a surface facing the end surface of the straight tube type lamp 13 is called a front surface, the opposite side is called a back surface, and a surface between the front surface and the back surface is called a side surface.
The socket body 41 is made of a synthetic resin having insulation properties, and includes a case 46 having an opened back surface, and a cover 47 attached to the back surface of the case 46.
An attachment part 48 to be attached to the luminaire body 12 is provided at the base end of the case 46. An insertion port 49 in which the pair of lamp pins 30 of the straight tube type lamp 13 can be inserted is formed in the front end surface of the case 46. A circular opening 50 connecting with the insertion port 49 is formed in the front surface of the case 46. The leg parts 30a of the pair of lamp pins 30 inserted from the insertion port 49 to a specified rotation position (insertion position) can be rotated in the opening 50.
As shown in
A wall part 53 protruding from the front surface side to the back surface side is formed in the case 46 and at an edge part of the opening 50 on the opposite side to the insertion port 49 of the front end and facing the insertion port 49. The wall part 53 is constructed such that the leg part 30a of one of the lamp pins 30 first inserted from the insertion port 49 contacts, and the pair of lamp pins 30 are positioned at the rotation position.
As shown in
Besides, as shown in
A groove part 60 to allow passing of the lamp pin 30 is formed along the radial direction and over the front surface part 59 from the front side of the tubular part 58. Press parts 61 which contact the pair of terminals 43, and push and expand the interval between the pair of terminals 43 are protrudingly provided on the outer circumferential surface of the tubular part 58 and at both side positions of the groove part 60. Incidentally, a position where the groove part 60 of the rotor connects with the insertion port 49 is called an attachment-detachment position, and a position rotated relative to the attachment-detachment position by 90° is called a mount position.
The rear part of the tubular part 58 is disposed between the support part 56 and the guide wall 57, and a pair of positioning protrusions 62 are protrudingly formed on the rear outer circumferential surface of the rotor 42 and at two places parallel to the groove direction of the groove part 60. The positioning protrusions 62 engage with the cutout parts 57a of the guide wall 57, and give moderation to the attachment-detachment position and the mount position of the rotor 42. A part of the rotor 42 is elastically deformed in the periphery of the positioning protrusion 62, so that the positioning protrusion 62 contacts the inner circumferential surface of the guide wall 57 and slides on the inner circumferential surface, and the rotation of the rotor 42 is allowed.
A pair of guide protrusions 63 which protrude from the front surface of the case 46 and to which the projection 29 of the cap 23 of the straight tube type lamp 13 is slide-fitted are protrudingly formed on the front surface part 59. Further, an arc-shaped fitting part 64 rotatably fitted to the periphery of the support part 56 is formed on the front surface part 59, and a stepped part 64a to which the pawl part 56b of the support part 56 is locked is formed on the fitting part 64.
The pair of terminals 43 are formed of plate springs having conductive properties. Each of the terminals 43 includes a base end part 66 which is held between the case 46 and the cover 47 and to which an electric wire inserted from the electric wire insertion hole of the case 46 is connected, and a connection part 67 to be connected to the lamp pin 30.
The base end side of the connection part 67 is held by the terminal holding part 51 of the case 46, and the front end side thereof is disposed inside the terminal holding part 52 of the case 46. A contact surface 68 having a concave shape on the side of contact with the lamp pin 30, and inclined surfaces 69 continuous with the base end side and the front end side of the contact surface 68 are formed on an intermediate part between the base end side and the front end side of each of the connection parts 67. The connection parts 67 of the pair of terminals 43 have spring properties so as to move in the direction in which the interval between the pair of terminals 43 becomes narrow.
The width sizes of the insertion port 49 of the socket body 41, the groove part 60 of the rotor 42, and the groove part 56a of the support part 56 are slightly wider than the width size of the lamp pin 30, and are formed into such sizes that the lamp pin 30 can be inserted.
Incidentally, with respect to the non-feeding side socket 15 to which the cap 24 on the other end side of the straight tube type lamp 13 is connected, the rotating mount system is used in which after one pin protruding from the cap 24 on the other end side is inserted from the outside surface of the socket 15, the pin is rotated by 90° around the tube axis of the straight tube type lamp 13 so that mounting is performed.
Next, a case where the straight tube type lamp 13 compatible with the socket 14 is mounted will be described.
As shown in
That is, as shown in
The pair of lamp pins are rotated around the tube axis of the straight tube type lamp 13 in the direction in which the light emitting direction of the straight tube type lamp 13 is directed to a specified irradiation direction. By this, the pair of lamp pins 30 contact the rotor 42 on the outer diameter side of the support part 56 of the cover 47, and the rotor 42, together with the straight tube type lamp 13, rotates.
As shown in
When the rotor 42 rotates, the positioning projection 62 of the rotor 42 moves away from the cutout part 57a of the guide wall 57 and rotates while sliding on the inner circumferential surface of the guide wall 57. When the pair of lamp pins 30 rotate to the specified mount position, the positioning projection 62 of the rotor 42 is fitted in the other cutout part 57a of the guide wall 57, and a load is applied to the rotation of the straight tube type lamp 13. Thus, it can be confirmed that the straight tube type lamp 13 is rotated to the specified mount position.
When the straight tube type lamp 13 is rotated to the mount position, the groove part 60 of the rotor 42 moves away from the position of the insertion port 49 of the socket 14 and is closed by the edge of the opening 50. Thus, the pair of lamp pins 30 are prevented from falling off from the insertion port 49 of the socket 14.
As shown in
In the state where the straight tube type lamp 13 is rotated to the mount position, although the respective press parts 61 of the rotor 42 face the pair of terminals 43, since the interval between the pair of terminals 43 is pushed and expanded by the pair of lamp pins 30, the terminals are separated from the respective press parts 61.
The inside surfaces of the pair of lamp pins 30 facing each other face the outer circumferential surfaces of the support parts 56, and the position in the direction in which the pair of lamp pins 30 are arranged side by side is determined by the support parts 56. Thus, the straight tube type lamp 13 mounted to the socket 14 can be prevented from being inclined.
When the straight tube type lamp 13 is removed, for example, the straight tube type lamp 13 is rotated by 90° in the opposite direction to that at the time of mounting. By this, since the groove part 60 of the rotor 42, which rotates together with the pair of lamp pins 30, coincides with the insertion port 49 of the socket 14, the pair of lamp pins 30 can be pulled out through the insertion port 49 of the socket 14.
Although the mounting and removing of the cap 23 and the socket 14 at the feeding side is described, mounting and removing of the cap 24 and the socket 15 at the non-feeding side is also performed in the same rotating mount system.
In the luminaire 11 in which the straight tube type lamp 13 is mounted, electric power is supplied from the power supply circuit 16 through the socket 14 to the light-emitting module 21 of the straight tube type lamp 13, and the semiconductor light-emitting element 26 is lit. The light from the lit semiconductor light-emitting element 26 passes through the translucent cover 20 and is irradiated in the specified irradiation direction.
Next, description will be made on a case where, as a straight tube type lamp with a different kind of cap with respect to the socket 14, for example, a straight tube type lamp with a G13 cap is erroneously attempted to be mounted. Incidentally, the straight tube type lamp with the different kind of cap with respect to the socket 14 is called an incompatible straight tube type lamp.
As shown in
As shown in
However, according to the standard of the G13 cap, since the pitch of the pair of lamp pins 71 is within a certain range, when the pitch is maximum within the range, there is a case where the pair of lamp pins 71 are not rotation-regulated by the support parts 56 of the cover 47 and can be rotated.
In this case, when rotated around the tube axis of the incompatible straight tube type lamp, the pair of lamp pins 71 contact the rotor 42 at the outer diameter side of the support parts 56 of the cover 47, and the rotor 42, together with the incompatible straight tube type lamp, rotates.
As shown in
As shown in
The outside pitch W1 between the pair of lamp pins 30 of the straight tube type lamp 13 is larger than the inside pitch W2 between the pair of terminals 43 pushed and expanded by the press parts 61 of the rotor 42. Thus, as shown in
According to the socket 14 constructed as described above, since the interval between the pair of terminals 43 is pushed and expanded by the rotor 42, even if the incompatible straight tube type lamp in which the outside pitch between the pair of lamp pins is smaller than that of the compatible straight tube type lamp is mounted, the incompatible straight tube type lamp can be prevented from being electrically connected.
Besides, since the rotor 42 pushes and expands the interval between the pair of terminals 43 during the period from the initial stage of rotation to the end stage of rotation of the pair of lamp pins to the mount position, the incompatible straight tube type lamp can be prevented from being electrically connected to the socket 14.
Besides, since the rotor 42 pushes and expands the interval between the pair of terminals 43 from the initial stage of rotation of the pair of lamp pins to the mount position, both of the pair of lamp pins 71 of the incompatible straight tube type lamp do not simultaneously contact both of the pair of terminals 43, and also in the mounting process, the incompatible straight tube type lamp can be prevented from being electrically connected to the socket 14.
Besides, the rotor 42 pushes and expands the interval between the pair of terminals 43 from the initial stage of rotation of the pair of lamp pins 30 to the mount position, and the pair of lamp pins 30 contact the pair of terminals 43 at the time of completion of the rotation to the mount position. Accordingly, the compatible straight tube type lamp 13 can be electrically connected to the socket 14.
Besides, since the pair of lamp pins 30 respectively contact the pair of terminals 43 at the mount position, and push and expand the interval between the pair of terminals 43, stable electrical connection can be achieved.
The rotor 42 can push and expand the interval between the pair of terminals 43 by the press parts 61 protruding from the tubular part 58 facing the pair of terminals 43. Incidentally, when the press parts 61 are provided in the vicinity of the groove part 60 or the edge of the groove part 60, the interval between the pair of terminals 43 can be certainly pushed and expanded.
Besides, since the inside pitch W2 between the pair of terminals 43 pushed and expanded by the rotor 42 is made wider than the outside pitch W3 between the pair of lamp pins 71 of the G13 cap, the straight tube type lamp using the G13 cap can be prevented from being electrically connected to the socket 14.
A direction along the groove part 60 of the tubular part 58 of the rotor 42 is made the major axis, and a direction orthogonal to the groove part 60 is made the minor axis. The outer circumferential shape of the tubular part 58 is formed into an elliptical shape.
When the rotor 42 rotates to the mount position, the outer circumferential surface of the tubular part 58 on the major axis side pushes and expands the interval between the pair of terminals 43. That is, the state corresponds to the state where the respective press parts 61 of the rotor 42 of the first embodiment push and expand the interval between the pair of terminals 43.
The inside pitch W2 between the pair of terminals 43 pushed and expanded by the outer circumferential surface of the tubular part 58 on the major axis side is wider than the outside pitch W3 between the pair of lamp pins 71 of the G13 cap, and is narrower than the outside pitch W1 between the pair of lamp pins 30 of the straight tube type lamp 13. Thus, the incompatible straight tube type lamp can be prevented from being electrically connected to the socket 14, and the compatible straight tube type lamp 13 can be electrically connected to the socket 14.
An outer diameter size of the tubular part 58 of the rotor 42 is made larger than that of the first embodiment, and an interval between the pair of terminals 43 is always pushed and expanded. The inside pitch W2 between the pushed and expanded pair of terminals 43 is wider than the outside pitch W3 between the pair of lamp pins 71 of the G13 cap, and is made narrower than the outside pitch W1 between the pair of lamp pins 30 of the straight tube type lamp 13. Thus, the incompatible straight tube type lamp can be prevented from being electrically connected to the socket 14, and the compatible straight tube type lamp 13 can be electrically connected to the socket 14.
When there is a fear that the spring force is lowered by pushing and expanding the interval between the pair of terminals 43 also at the time when the straight tube type lamp 13 is not mounted, as in the first embodiment and the second embodiment, it is preferable to adopt a structure of pushing and expanding the interval between the pair of terminals 43 only at the time when an incompatible straight tube type lamp is mounted.
Incidentally, the straight tube type lamp 13 may have a built-in power supply circuit, and AC power may be supplied from an equipment side to the power supply circuit of the straight tube type lamp 13 through the socket 14. In this case, when the pitch between the pair of lamp pins 71 is the upper limit size in the standard of the G13 cap and the input voltage of the straight tube type lamp is 200 V, if a gap of 0.2 mm or more exists between the pair of the lamp pins 71 and the pair of the terminals 43, insulation properties can be ensured.
Besides, the shape of the lamp pins 30 of the straight tube type lamp 13 is not limited to that of the outward lamp pins 30 in which the bent parts 30b protrude from the front ends of the pair of leg parts 30a in the outward direction so as to be separated from each other, and inward lamp pins may be adopted in which the bent parts are bent in the inward direction from the front ends of the pair of leg parts 30a so as to approach each other, or lamp pins of other shapes may be adopted.
While certain embodiments have been described, there embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of the other forms; furthermore, various omissions, substitutions, and changes in the form of the embodied described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2013-008550 | Jan 2013 | JP | national |