The present invention relates to a socket device that is attached to conductors for mounting a light emitting diode (LED) or the like.
It has been proposed to manufacture a light emitting device comprising a plurality of LEDs by attaching the LEDs to a patterned conductor formed with a circuit by, e.g., patterning (or press working) a plate-shaped conductor, instead of using a printed circuit board (see Patent Document 1, for instance). In this document, it is disclosed to use electrically insulating sockets formed by molding, etc. so as to be integrally coupled to the conductors for the purpose of holding or positioning the LEDs. The socket defines a cavity with an opening on its top to expose the conductors to which the LED is to be attached, and the LED is held in the cavity. In order to achieve reliable electric connection of the LED and prevent faulty connection, it is proposed in the above document to make a cut in part of the conductor to form a tongue piece, and then bend the tongue piece to stand upright and press the LED received in the socket from above.
Patent Document 1: WO02/089222 (
However, the forming and bending of such a tongue piece in the conductor can make the manufacturing process complicated and thus lead to increase in the manufacturing cost of the light emitting device.
Also, it is desired in the light emitting device to achieve varieties of illumination effects by processing/controlling the light emitted from the LED in various fashions.
The present invention is made to solve such problems of the prior art, and a first object of the present invention is to achieve reliable connection between conductors and an electric element such as an LED received in a socket coupled to the conductors, without complicating the manufacturing process.
A second object of the present invention is to allow varieties of illumination effects to be achieved easily in a socket device (or light emitting device) comprising a light emitting element such as an LED received in a socket coupled to conductors.
A third object of the present invention is to allow various functions to be achieved easily by using the socket coupled to the conductors.
In order to achieve the above objects, the present invention provides a socket device (1, 1a-1g), comprising a plurality of conductors (2); a socket main body (4) coupled to the conductors to hold them together and defining a cavity (5) having an opening at least in one surface to expose part of the conductors so that an electric element (3, 13, 22, 40) can be connected to the conductors exposed in the cavity; and a cap (6, 6a-6m) having a cap main body (7) for covering at least part of the one surface of the socket main body and attached to the socket main body. The electric element may include a resistor and a light emitting element such as an LED.
In the case where the electric element (3, 13, 22, 40) is received in the cavity of the socket main body, it is preferable that the cap attached to the socket main body presses the electric element against the conductors so that the electric element and the conductors are press-contacted to each other. For this purpose, an elastic member (41) may be provided between the cap and the electric element.
In the case where a light emitting element (3, 13, 22) is received in the cavity of the socket main body, it is preferable that the cap main body comprises an optical function part for processing and/or controlling the light emitted from the light emitting element. For instance, the cap main body may assume a desired color or the cap main body may comprise at least one of a lens (21, 23, 25), prism (20, 24), prism mirror (27), reflecting member (29), reflector (32), light conducting member (33, 35), optical modifier (34), fluorescent member, and photocatalyst. It is also possible that the optical function part has a moveable structure to vary an optical function property (e.g., direction of irradiation of light).
In a preferred embodiment of the present invention, the cap and the socket main body comprise respective engagement portions that elastically engage each other. Preferably, the engagement portion provided to one of the cap and the socket comprises a flexible member (8, 11) that extends toward the other.
It is also possible that the cap main body comprises a base (7, 33) attached to the socket main body (4), and the optical function part (45, 48) consists of a member separate from the base and is detachably attached to the base. In such a case, it is preferred that the base comprises a first light conducting member (33) disposed over the light emitting element (3) mounted in the socket main body (4), while the optical function part comprises a second light conducting member (44, 46) adapted to be detachably coupled to the first light conducting member. When the optical function part comprises more than one optical fiber (47), the first light conducting member may be hollow and provided with a lens for converging the light from the light emitting element toward the more than one optical fiber.
In one embodiment of the present invention, the cap main body comprises a light-transmissive plate portion (43) having one surface coated with photocatalyst. In such a case, the surface of the plate portion (43) coated with the photocatalyst is preferably formed with bumps and dips.
As described above, because the socket device of the present invention comprises a cap, various functions can be easily achieved by attaching different caps. For example, in the case where an LED is mounted in the socket main body, a light-transmissive cap may be attached for protecting and holding the LED. Also, it may be possible to form a connector for establishing connection to outside apparatus by providing the cap with a pair of electroconductive terminals and externally extending cords attached to the terminals so that when the cap is attached to the socket, the electroconductive terminals of the cap contact the corresponding conductors held by the socket.
If the cap attached to the socket main body presses the electric element against the conductors so that the electric element and the conductors are press-contacted to each other, a reliable electrical contact between the electric element and conductors can be preferably achieved while preventing the electric element from being removed inadvertently out of the socket main body or rattling in the socket main body. By pressing the electric element against the conductors to achieve the electric connection therebetween, it is possible to eliminate need for welding or soldering the electric element to the conductors. This can allow the electric element to avoid being affected by thermal history that could result if the electric element is passed through a reflow furnace or the like.
The cap main body equipped with an optical function part for processing and/or controlling the light emitted from the light emitting element (3, 13, 22) allows easy processing/controlling of the light such as convergence, divergence, reflection, refraction, color change, etc. Also, selective use of caps of different optical functions can achieve various illumination effects easily. The provision of moveable structure to the optical function part enables an optical function property (e.g., direction of irradiated light) to be changed easily.
In the case where the cap and socket main body comprise respective engagement portions (8, 9, 10, 12) that elastically engage each other, inadvertent removal of the cap from the socket main body can be prevented while allowing easy attachment/detachment of the cap with respect to the socket main body.
When the cap main body comprises a base (7, 33) attached to the socket main body (4), and the optical function part (45, 48) consists of a member separate from the base and is detachably attached to the base, it is possible to easily replace the optical function part without removing the base of the cap main body. Particularly, in such a case that the base of the cap main body comprises a first light conducting member (33) disposed over the light emitting element (3) mounted in the socket main body (4), while the optical function part comprises a second light conducting member (44, 46) adapted to be detachably coupled to the first light conducting member, the base and the optical function pat can be detachably coupled to each other in a simple structure without requiring additional component parts for the coupling. When the optical function part comprises more than one optical fiber (47), it is possible to preferably increase the intensity of light output from the optical fibers by making the first light conducting member hollow and providing it with a lens for converging the light from the light emitting element toward the more than one optical fiber.
In an embodiment where the cap main body comprises a light-transmissive plate portion (43) having one surface coated with photocatalyst, it is possible to achieve photocatalytic effects, such as disinfection, by irradiating a desired light to the photocatalyst from the light emitting element received in the socket. In such a case, forming bumps and dips in the surface of the plate portion (43) coated with the photocatalyst can preferably increase the surface area of the photocatalyst to thereby improve the photocatalytic effects.
The features, objects and effects of the present invention will appear more fully from the following description of preferred embodiments of the present invention with reference to the appended drawings.
Now the present invention is described in the following in terms of concrete embodiments with reference to the appended drawings. It should be noted that common component parts are denoted with same reference numerals throughout the drawings.
The socket device 1 further comprises a substantially box-shaped, electrically insulating socket main body 4 coupled to the conductors 2 for positioning and/or holding the LED 3 as well as integrally holding the conductors 2. The socket main body 4 defines a cavity 5 having an opening on its top to expose part of the conductors 2 where the LED 3 is to be attached. The insulating socket main body 4 can be formed by molding resin, for example. In this embodiment, the socket main body holds together two conductors 2 which oppose to each other within the cavity 5 of the socket main body 4 and are usually applied with different voltages when in use. After received into the cavity 5, the LED 3 is connected to the conductors 2 electrically/mechanically by means of welding or soldering, for example. In this embodiment, the cavity 5 also has an opening on its bottom to enable the welding or soldering to be achieved easily.
According to the present invention, the socket device 1 further comprises a cap 6 that is engageable to the socket main body 4 so as to cover at least part of the surface (upper surface in the drawing) of the socket main body 4 formed with the opening of the cavity 5. In the illustrated embodiment, the cap 6 is made of a light-transmissive resin material, and has a rectangular plate portion 7 serving as a cap main body for covering the upper opening of the cavity 5 of the socket main body 4 and engagement pieces 8 extending from opposing sides of the plate portion 7 toward the socket main body 4 to serve as engagement portions. In this embodiment, each engagement piece 8 consists of an engagement finger having a hook-shaped end. Lower sides of the socket main body 4 are provided with grooves 9 as engagement portions, where the grooves 9 are adapted for receiving the hook shaped ends of the respective engagement fingers 8. The light-transmissive plate portion 7 of the cap 6 may be transparent or translucent.
In the above constructed socket device 1, the cap 6 is attached to the socket main body 4 by elastically engaging the engagement fingers 8 of the cap 6 to the engagement grooves 9 of the socket main body 4 after the LED 3 is received in the socket main body 4 whereby the plate portion 7 of the cap 6 presses the top of the LED 3 to prevent inadvertent drop of the LED 3 from the socket 4. This also allows the electric connection terminals provided at the bottom of the LED 3 and the conductors 2 to press-contact each other to whereby achieve reliable electric connection therebetween. It is even possible to omit welding or soldering between the LED 3 and the conductors 2. The cap 6 can be easily attached to and detached from the socket main body 4 due to the flexible engagement fingers 8, and thus it is possible to change the light color by using various caps 6 with the plate portion 7 of different colors or with the plate portion 7 including fluorescent material. For instance, it is possible to generate white light by using a blue LED as the light emitting element and yellow fluorescent material as the fluorescent material. It should be noted that though in
Besides the elastic engagement between the engagement portions described above, the attachment of the cap to the socket main body may be achieved through other methods such as providing ridges (or rails) extending horizontally on opposing sides of the socket main body as engagement portions, providing horizontally extending complementary grooves on the corresponding side walls of the cap as engagement portions, and making the ridges and the grooves engage each other by sliding the cap with respect to the socket main body. However, the elastic engagement between the engagement portions is desirable in view of less tendency to suffer inadvertent disengagement as well as capability of urging the cap against the socket main body in the assembled state to whereby make the cap pressingly hold the LED received in the socket main body. Also, though the flexible members (8, 11) are provided to the cap so as to extend toward the socket main body in the above embodiments, the flexible members may be provided to the socket main body.
In the above embodiments, a chip-type LED 3 was used as a light emitting element. FIGS. 3(a) and 3(b) show an embodiment adapted for using a so-called bullet-type LED 13 having a pair of leads 13b extending from a main body 13a as a light emitting element. In
As shown in
FIGS. 4(a)-4(c) are cross-sectional views similar to
FIGS. 6(a) and 6(b) are cross-sectional views showing still different embodiments of the socket device according to the present invention. In the socket device 1e of
FIGS. 7(a)-7(i) are perspective views showing different embodiments of the cap of the socket device according to the present invention. It should be noted that as a socket main body for these caps, the socket main body 4 shown in FIGS. 1(a) and 1(b) may be used.
In the cap 6h of
In the cap 6i of
In the cap 6j of
In the cap 6k of
In the cap 6l of
The cap 6m of
In the embodiment of
The cap 6n of
Like the cap 6n of
Thus, by using an optical function part that is separate from the base of the cap main body, and attaching the optical function part to the base in a detachable fashion, it is possible to easily replace the optical function part with another one without detaching the base of the cap main body from the socket main body.
As described above, according to the socket device of the present invention, it is possible to achieve various processing and control of the light emitted from the light source such as an LED received in the socket main body by using a cap attachable to the socket main body and providing the cap main body with various optical functions.
FIGS. 8(a) and 8(b) show examples of application of a socket device 1f having a cap 6f with lens 21 as shown in
The present invention has been described in terms of specific embodiments, but these embodiments are for exemplary purposes only and the present invention is not limited by the illustrated embodiments. A person having ordinary skill in the art can make various alterations and modifications without departing from the technical concept of the present invention defined by the claims. For example, though in the above embodiments the cap was shown as molded as a single unit, it may consist of a plurality of parts such as two halves. The color of LED light is also arbitrary, and a yellow LED may be used for repelling insects or a blue LED may be used for attracting insects, for example.
As described above, because the socket device of the present invention comprises a cap that is attached to a socket main body integrally coupled to conductors, processing/controlling of the light emitted from a light source received by the socket main body can be achieved easily by attaching a cap having an appropriate optical property to the socket. Also, the cap can function to protect the electric element such as a light source received in the socket main body, and ensure reliable connection between the electric element and conductor. Thus, the socket device of the present invention is industrially quite useful.
Number | Date | Country | Kind |
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2004-068827 | Mar 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/04296 | 3/11/2005 | WO | 3/28/2006 |