The present application relates generally to tools for driving fasteners, and in particular to sockets and drives for tools.
A variety of wrenches and tools are commonly used to apply torque to a workpiece, such as a threaded fastener. The workpiece may be any number of different sizes and shapes and fitments. Accordingly, many tools include a driver adapted to mate with one or more different adapters, such as sockets, to engage and rotate the different workpieces. For example, for a typical bolt having a hex head, inner walls of a hexagonally shaped socket engage the fastener at or very near the corners of the fastener head, thereby allowing the tool to impart torque to the workpiece. However, due to this engagement, the socket may become pre-maturely fatigued and fail due to repeated stress being placed on the socket walls from the corners of the fastener. In addition, upon application of torque to the fastener, the fastener can become frictionally locked in the socket due to minor amounts of rotation of the fastener within the socket or easily stripped due to inadequate head to socket interaction.
The present application relates to sockets and other tools, for example, hexagon sockets, double hexagon sockets, spline sockets, wrenches, etc. adapted to engage fasteners at a location further from a corner of the fasteners, relative to conventional sockets and tools. By shifting the point of contact or engagement of the socket and fastener head away from the corners of the fastener head, the strength and life of the socket is increased, and the risk of the fastener becoming frictionally locked in the socket or stripped by the socket is decreased.
In an embodiment, a dodecagonal type socket includes an axial bore having a generally dodecagonal cross-section with twelve sidewalls respectively extending between twelve corresponding recesses. Each of the sidewalls includes a first portion and a second portion that are angularly displaced by about 130-140 degrees relative to each other. This geometry of the socket provides for a contact point between the socket and a flank of a head of a dodecagonal type fastener that is a distance of about 75-90 percent of a length of the flank away from a corner of the head of the fastener, thus increasing the surface area of contact and life expectancy of the socket.
In another embodiment, a hexagonal type socket includes an axial bore having a generally hexagonal cross-section with six sidewalls respectively extending between six corresponding recesses. Each of the sidewalls includes a first portion and a second portion that are angularly displaced by about 130-140 degrees relative to each other. This geometry of the socket provides for a contact point between the socket and a flank of a head of a hexagonal type fastener that is a distance of about 30-60 percent of half a length of the flank away from a corner of the head of the fastener, thus increasing the surface area of contact and life expectancy of the socket.
Embodiments of devices and methods are illustrated in the figures of the accompanying drawings which are meant to be exemplary and not limiting, in which like references are intended to refer to like or corresponding parts, and in which:
Detailed embodiments of devices and methods are disclosed herein. However, it is to be understood that the disclosed embodiments are merely exemplary of the devices and methods, which may be embodied in various forms. Therefore, specific functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative example for teaching one skilled in the art to variously employ the present disclosure.
The present application relates to tools adapted to engage a head of a fastener, such as a hexagonal nut or bolt (also referred to herein as a fastener head). The tools are adapted to engage fasteners at a point away from a corner of the fasteners, which increases strength and life of the tool, reduces a risk of the fastener becoming frictionally locked or stuck in the tool, and reduces the risk of the fastener being stripped or the tool slipping on the fastener.
In an embodiment, the tools are sockets adapted to mate with lugged wrenches, such as ratchets. In general, the sockets include a body having first and second ends. A first axial bore in the first end is adapted to receive a fastener head, such as a bolt head or nut, and a second axial bore in the second end adapted to matingly engage with a lugged wrench in a well-known manner. The first axial bore may have a polygonal cross-sectional shape axially extending at least partially through the body from the first end toward the second end. In an embodiment, the polygonal cross-sectional shape is a generally hexagonal shape adapted to engage the fastener head, such as a hexagonal bolt head or nut. The hexagonal cross sectional shape may be, for example, about a ½ inch cross sectional shape. In other embodiments, the hexagonal cross sectional shape may be larger or smaller, for example, the cross section shape may be SAE ¼ inch, a ⅜ inch, a ¾ inch, a 1 inch, a 1 and ½ inch, etc. or metric sizes, inclusive of all ranges and sub-ranges there between. In yet other embodiments, the first axial bore may be formed to have different cross-sectional shapes adapted to mate with different shaped fastener heads, for example, triangular, rectangular, pentagonal, heptagonal, octagonal, hex shaped, double hexagonal, spline or other shapes of the type.
The second axial bore may have a substantially square cross-sectional shape extending at least partially through the body from the second end to the first end. The second axial bore may be adapted to matingly engage a drive shaft or drive lug of a tool, for example, a hand tool, a socket wrench, a torque wrench, an impact driver, an impact wrench, and other tools, in a well-known manner. The squared cross-sectional shape may be, for example, about a ½ inch square or other SAE or metric sizes. In yet other embodiments, the second axial bore may be formed to have different cross-sectional shapes adapted to mate with different shaped receptacles of different tools, for example, the cross-sectional shape of the second axial bore may be triangular, rectangular, pentagonal, hexagonal, heptagonal, octagonal, hex shaped or other shapes of the type.
The first axial bore 102 includes six (6) corresponding recesses 104 equally spaced circumferentially in an inner sidewall of the socket 100. The recesses 104 are equally spaced from one another at about sixty (60) degree intervals circumferentially around the socket 100 so as to receive the corners 122 of the hexagonal head 120 of the fastener. The recesses 104 are dimensioned to provide for about three (3) degrees of rotation off center of the socket 100 with respect to the corners 122 of the head 120 of the fastener in either direction when corners 122 of the head 120 are substantially centrally aligned in the recesses 104.
The first axial bore 102 also includes six (6) longitudinal sidewalls 106 that extend between and are respectively interconnected by the recesses 104. Referring to
This geometry of the first axial bore 102 provides for a contact point 112 between the sidewalls 106 (illustrated in
Referring to
The increase in the distance of the contact point 112 away from the corner 122 of the head 120 of the fastener increases the surface area and shifts the load from the corner 122 and distributes the stress concentration further away from the corner 122. This allows more surface area of the sidewall 106 to contact the head 120, thereby improving the strength and operable life of the socket 100. This also reduces the risk of the head 120 becoming frictionally locked or stuck in the socket 100, and reduces the risk of the head 120 being stripped or the socket 100 slipping on the head 120.
The first axial bore 202 also includes twelve (12) longitudinal sidewalls 206 respectively between the recesses 204. Referring to
This geometry of the axial bore 202 provides for a contact point 212 between the sidewalls 206 substantially at the intersection of the first and second portions 208 and 210 and the flank 124 is away from the corner 122 of the fastener. When in use, the socket 200 initially contacts the flank 124 of the fastener at the contact point 212 and as load increases, a surface area contact between the socket 200 and the flank 124 gradually increases in a direction towards the corner 122 and a recess 204.
As illustrated in
Referring to
The axial bore 302 also includes twelve (12) sidewalls 306 respectively between the recesses 304. Referring to
This geometry of the axial bore 302 provides for a contact point 312 between the sidewalls 306, proximal to an intersection of the first and second portions 308 and 310, and the flank 124 that is away from the corner 122 of the fastener. When in use, the socket 300 also initially contacts the flank 124 of the fastener at the contact point 312 and as load increases, a surface area contact between the socket 300 and the flank 124 gradually increases in a direction towards the corner 122 and a recess 304.
As illustrated in
The axial bore 402 also includes twelve (12) sidewalls 406 respectively between the recesses 404. Referring to
In an embodiment, the recesses 404 form angled wall portions 414 and 416 that are angularly displaced with respect to one another at an angle (α4b). In an embodiment, the angle (α4b) is about 20-24 degrees, and preferably about 22 degrees. Referring to
Like the socket 300, the geometry of the axial bore 402 may provide for a contact point between the sidewalls 406, proximal to an intersection of the first and second portions 408 and 410, and the flank that is away from the corner of the fastener. Similarly, when in use, the socket 400 may also initially contacts the flank of the fastener at the contact point and as load increases, a surface area contact between the socket 400 and the flank may increase in a direction towards the corner and a recess 404.
Referring to
The first axial bore 802 also includes twelve (12) sidewalls 806 respectively between adjacent ones of the recesses 804 (such as first and second adjacent recesses). Referring to
The first and second portions 208 and 210 may also have lengths substantially equal to one another, and may be substantially straight. The sidewall 806 may also include a third portion 814 between the first and second portions 808, 810. The third portion 814 may be a concave surface sized to fit, but not interfere with a minor diameter of the fastener. The intersection where the third portion 814 intersects the flank 924 creates a contact point 812. In an embodiment, the concave third portion 814 has a radius of about 51% to about 54%, and more particularly, about 52% to about 53% of a nominal hex size. In an alternative embodiment, the third surface 814 may be substantially straight.
This geometry of the axial bore 802 creates the contact point 812 between the sidewalls 806 proximal to the intersection of the first and second portions 808 and 810 (such as substantially at the third portion 814) and the flank 924 away from the corner 922 of the fastener. When in use, the socket 800 initially contacts the flank 924 of the fastener at the contact point 812 and, as torque load application increases, a surface area contact between the socket 800 and the flank 924 gradually increases in a direction towards the corner 922 and a recess 804. The geometry of the axial bore 802 also provides for an angle (β8) between either of the first or second portion 808, 810 and the flank 924. In an embodiment, the angle (β8) is about 2-8 degrees, and preferably about 5-7 degrees.
As illustrated in
The increase in the distance of the contact points away from the corner of the head of the fastener, described with reference to
The sockets described herein are described generally with respect to a ¾ inch socket; however, the sizes and dimensions of the various elements of the socket described herein may be modified or adapted for a particular use with one or more different tools. For example, the socket may be adapted to receive different fastener sizes, for example, 1 inch, ½ inch, 10 mm, 12 mm, 14 mm, etc., as known in the art. Similarly, the size of the second axial bore can be adapted to receive different sizes and types of drive shafts or drive lugs of socket wrenches.
Further, the geometry of the inner surface of the sockets described herein may be applied to other types of tools for applying torque to fasteners. For example, a wrench or box wrench may include the geometries disclosed herein to allow the wrench or box wrench to have a contact point positioned away from a corner of a fastener. Similarly, other tools and/or fasteners may include the geometries disclosed herein.
Although the devices and methods have been described and illustrated in connection with certain embodiments, many variations and modifications will be evident to those skilled in the art and may be made without departing from the spirit and scope of the present disclosure. The present disclosure is thus not to be limited to the precise details of methodology or construction set forth above as such variations and modification are intended to be included within the scope of the present disclosure. Moreover, unless specifically stated any use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are merely used to distinguish one element from another.
This application is a continuation-in-part of, and claims the priority benefit to, U.S. patent application Ser. No. 16/504,718, filed Jul. 8, 2019, which is a continuation of U.S. patent application Ser. No. 15/634,697 (now U.S. Pat. No. 10,442,060), filed Jun. 27, 2017, which is a continuation of U.S. patent application Ser. No. 14/309,954 (now U.S. Pat. No. 9,718,170), filed Jun. 20, 2014, which claims the benefit of U.S. Provisional Patent Application Ser. No. 61/904,754, filed Nov. 15, 2013, the contents of which are incorporated herein by reference in their entirety.
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Parent | 15634697 | Jun 2017 | US |
Child | 16504718 | US | |
Parent | 14309954 | Jun 2014 | US |
Child | 15634697 | US |
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Parent | 16504718 | Jul 2019 | US |
Child | 16918712 | US |