Socket structure

Information

  • Patent Grant
  • 6761093
  • Patent Number
    6,761,093
  • Date Filed
    Tuesday, October 29, 2002
    22 years ago
  • Date Issued
    Tuesday, July 13, 2004
    20 years ago
Abstract
A socket structure includes a main body having an outer wall formed with a driving portion and an indication portion. The driving portion has a plurality of successively and longitudinally arranged teeth. The indication portion provides an indication and identification function, thereby facilitating a user identifying features of the socket structure. A method for manufacturing the socket structure includes the steps of: choosing material, forging, coarse grinding, broaching, turning, rolling, hardening, polishing, surface treatment, and forming the product.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a socket structure, and more particularly to a socket structure formed with two opposite driving portions, and an indication portion located between the driving portions, wherein each of the driving portions is provided with a plurality of longitudinally arranged larger teeth and a plurality of longitudinally arranged smaller teeth arranged in a staggered manner, so as to provide different frictions, thereby facilitating the user holding the socket structure.




2. Description of the Related Art




A conventional socket in accordance with the prior art is provided with a knurl formed on the outer wall to enhance the friction of the socket, thereby facilitating the user holding the socket. However, the friction effect of the knurl is not efficient. In addition, the conventional socket does not indicate the maximum torque of the workpiece driven by the socket, so that the user cannot identify the maximum torque of the workpiece driven by the socket, so that the workpiece is easily damaged by the excessive rotation of the socket. Further, the conventional socket is made by casting, and has a smaller strength.




SUMMARY OF THE INVENTION




The present invention has arisen to mitigate and/or obviate the disadvantage of the conventional socket.




The primary objective of the present invention is to provide a socket structure formed with two opposite driving portions, and an indication portion located between the driving portions, wherein each of the driving portions is provided with a plurality of longitudinally arranged larger teeth and a plurality of longitudinally arranged smaller teeth arranged in a staggered manner, so as to provide different frictions, thereby facilitating the user holding the socket structure.




Another objective of the present invention is to provide a socket structure, wherein the indication portion is located between the two opposite driving portions, and the indication bodies and the indication zones of the indication portion are arranged in an annular manner, thereby enhancing the viewing effect of indication, and thereby facilitating the user identifying the features of the socket structure.




A further objective of the present invention is to provide a socket structure, wherein the user identifies the maximum torque of the workpiece driven by the socket structure, thereby preventing the workpiece from being excessively driven and damaged by the socket structure.




In accordance with one aspect of the present invention, there is provided a socket structure, comprising a main body having an outer wall formed with a driving portion and an indication portion, wherein:




the driving portion of the main body is formed with a plurality of successively and longitudinally arranged teeth; and




the indication portion of the main body is arranged in an annular manner to provide an indication and identification function, thereby facilitating a user identifying features of the socket structure.




In accordance with another aspect of the present invention, there is provided a method for manufacturing a socket structure, comprising the steps of:




choosing material: choosing a hollow cylinder made of steel material;




forging: forging the hollow cylinder into a blank;




coarse grinding: coarse grinding the outer periphery of the blank;




broaching: performing a broaching process on the outer periphery of the blank by a plurality of broaches to integrally form larger teeth and smaller teeth on the outer periphery of the blank;




turning: performing a turning process on a mediate portion of the outer periphery of the blank to remove the larger teeth and the smaller teeth on the mediate portion of the outer periphery of the blank, thereby forming a smooth indication portion on the mediate portion of the outer periphery of the blank and forming two driving portions on the two ends of the outer periphery of the blank;




rolling: performing a rolling process on the indication portion of the outer periphery of the blank to integrally form a plurality of indication bodies and a plurality of indication zones;




hardening: performing a hardening heat treatment on the blank to increase the hardness of the blank;




polishing: performing a polishing process on the surface of the blank;




surface treatment: electroplating, dyeing and coating the surface of the blank; and




product: forming the product of the socket structure.




Further benefits and advantages of the present invention will become apparent after a careful reading of the detailed description with appropriate reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a socket structure in accordance with a preferred embodiment of the present invention;





FIG. 2

is a partially cut-away plan view of the socket structure as shown in

FIG. 1

;





FIG. 3

is a partially plan expansion view of the socket structure as shown in

FIG. 1

;





FIG. 4

is a flow chart of a method for manufacturing the socket structure in accordance with the preferred embodiment of the present invention;





FIG. 5

is a partially cut-away plan operational view of the socket structure as shown in

FIG. 1

;





FIG. 6

is a top plan operational view of the socket structure as shown in

FIG. 1

;





FIG. 7

is a perspective view of a socket structure in accordance with another embodiment of the present invention;





FIG. 8

is a perspective view of a socket structure in accordance with another embodiment of the present invention; and





FIG. 9

is a perspective view of a socket structure in accordance with another embodiment of the present invention.











DETAILED DESCRIPTION OF THE INVENTION




Referring to the drawings and initially to

FIGS. 1-3

, a socket structure in accordance with a preferred embodiment of the present invention comprises a main body


10


having two ends each formed with a driving portion


11


, and a mediate portion formed with an indication portion


12


located between the driving portions


11


of the two ends of the main body


10


.




The driving portion


11


of each of the two ends of the main body


10


is provided with a plurality of longitudinally arranged larger teeth


110


and a plurality of longitudinally arranged smaller teeth


111


. The larger teeth


110


and the smaller teeth


111


of the driving portion


11


of each of the two ends of the main body


10


are arranged in a staggered manner.




The indication portion


12


of the main body


10


provides an indication and identification function, thereby facilitating the user identifying the features of the socket structure, such as the type, size, trademark or the like. In addition, the indication portion


12


is located between the driving portions


11


of the two ends of the main body


10


, thereby enhancing the viewing effect of indication.




The indication portion


12


of the main body


10


is provided with a plurality of indication bodies


20


, and a plurality of indication zones


21


each located between any two adjacent indication bodies


20


. Thus, the indication bodies


20


and the indication zones


21


of the indication portion


12


of the main body


10


are arranged in a staggered and equally spaced manner. Preferably, each of the indication bodies


20


of the indication portion


12


of the main body


10


has a triangular shape. Thus, each of the triangular indication bodies


20


of the indication portion


12


of the main body


10


is used to indicate the direction of the socket structure for driving the workpiece. Preferably, each of the indication bodies


20


of the indication portion


12


of the main body


10


is used to indicate the trademark of the manufacturing factory, the size of the workpiece driven by the socket structure, the maximum torque of the workpiece driven by the socket structure or the like.




Similarly, each of the indication zones


21


of the indication portion


12


of the main body


10


is used to indicate the trademark of the manufacturing factory, the size of the workpiece driven by the socket structure, the maximum torque of the workpiece driven by the socket structure or the like.




In such a manner, the user identifies the maximum torque of the workpiece driven by the socket structure, thereby preventing the workpiece from being excessively driven and damaged by the socket structure. In addition, the indication bodies


20


and the indication zones


21


of the indication portion


12


of the main body


10


are arranged in an annular manner, so that the user may view the indication marks or numbers at any angular orientations, thereby facilitating the user identifying the features of the socket structure.




Referring to

FIG. 4

, a method


30


for manufacturing the socket structure in accordance with the preferred embodiment of the present invention comprises the steps of:




Choosing material


31


: choosing a hollow cylinder made of steel material;




Forging


32


: forging the hollow cylinder into a blank;




Coarse grinding


33


: coarse grinding the outer periphery of the blank;




Broaching


34


: performing a broaching process on the outer periphery of the blank by a plurality of broaches to integrally form larger teeth


110


and smaller teeth


111


on the outer periphery of the blank;




Turning


35


: performing a turning process on a mediate portion of the outer periphery of the blank to remove the larger teeth


110


and the smaller teeth


111


on the mediate portion of the outer periphery of the blank, thereby forming a smooth indication portion


12


on the mediate portion of the outer periphery of the blank and forming two driving portions


11


on the two ends of the outer periphery of the blank, wherein each of the two driving portions


11


includes the larger teeth


110


and the smaller teeth


111


;




Rolling


36


: performing a rolling process on the indication portion


12


of the outer periphery of the blank to integrally form a plurality of indication bodies


20


and a plurality of indication zones


21


each located between any two adjacent indication bodies


20


;




Hardening


37


: performing a hardening heat treatment on the blank to increase the hardness of the blank;




Polishing


38


: performing a polishing process on the surface of the blank;




Surface treatment


39


: electroplating, dyeing and coating the surface of the blank; and




Product


390


: forming the product of the socket structure.




As shown in

FIGS. 5 and 6

, the driving portions


11


are formed on the two ends of the main body


10


, and the indication portion


12


forms a gap between the driving portions


11


of the two ends of the main body


10


, so as to enhance the friction, thereby facilitating the user holding the socket structure. In addition, the driving portion


11


of each of the two ends of the main body


10


is provided with a plurality of longitudinally arranged larger teeth


110


and a plurality of longitudinally arranged smaller teeth


111


arranged in a staggered manner, so as to provide different frictions, thereby facilitating the user holding the socket structure. Further, the indication portion


12


is located between the driving portions


11


of the two ends of the main body


10


, and is arranged in an annular manner, thereby enhancing the viewing effect of indication, and thereby facilitating the user identifying the features of the socket structure. Further, the indication bodies


20


and the indication zones


21


of the indication portion


12


of the main body


10


are arranged in an annular manner, so that the user may view the indication marks or numbers at any angular orientations, thereby facilitating the user identifying the features of the socket structure, and thereby facilitating the user operating the socket structure.




As shown in

FIG. 1

, the main body


10


of the socket structure has a constant outer diameter.




As shown in

FIG. 7

, in accordance with another embodiment of the present invention, the main body


10


A of the socket structure has a reduced diameter neck portion


18


, and has a smaller size.




As shown in

FIG. 8

, in accordance with another embodiment of the present invention, the smaller teeth


111


are undefined, and the driving portion


11


C of each of the two ends of the main body


10


C is provided with a plurality of longitudinally arranged larger teeth


110


C and a plurality of longitudinally arranged flat surfaces


112


C. In addition, the larger teeth


110


C and the flat surfaces


112


C of the driving portion


11


C of each of the two ends of the main body


10


C are arranged in a staggered manner.




As shown in

FIG. 9

, in accordance with another embodiment of the present invention, the main body


10


D is formed with a driving portion


11


D and an indication portion


12


D.




Although the invention has been explained in relation to its preferred embodiment(s) as mentioned above, it is to be understood that many other possible modifications and variations can be made without departing from the scope of the present invention. It is, therefore, contemplated that the appended claim or claims will cover such modifications and variations that fall within the true scope of the invention.



Claims
  • 1. A socket structure, comprising a main body having an outer wall formed with at least one driving portion and an indication portion, wherein:the driving portion of the main body is formed with a plurality of first and second groups of teeth, each of the plurality of first groups having a plurality of successively and longitudinally arranged first teeth, each of the plurality of first groups of teeth being disposed in angularly spaced relationship with respect to a longitudinally directed central axis of the main body, each of the plurality of second groups of teeth having a plurality of successively and longitudinally arranged second teeth, the second teeth being smaller than the first teeth, each of the second groups of teeth being disposed between a pair of adjacent first groups of teeth; and the indication portion of the main body is arranged annularly about an outer circumferential surface of the outer wall to provide an indication and identification function, thereby facilitating a user identifying feature of the socket structure.
  • 2. The socket structure in accordance with claim 1, wherein each of two opposite ends of the main body are respectively formed with a driving portion, and the indication portion is formed on the mediate portion of the main body and is located between the driving portions of the two opposite ends of the main body.
  • 3. The socket structure in accordance with claim 1, wherein the indication portion of the main body is provided with a plurality of indication bodies, and a plurality of indication zones each located between any two adjacent indication bodies, so that the indication bodies and the indication zones of the indication portion of the main body are arranged in a staggered and equally spaced manner, the indication bodies having a triangular shape and orientation to indicate a direction of the socket structure and have identifying indicia.
  • 4. The socket structure in accordance with claim 3, wherein the identifying indicia of at least a portion of the indication bodies is a trademark of a manufacturing factory.
  • 5. The socket structure in accordance with claim 3, wherein the identifying indicia of at least a portion of the indication bodies is an indication of a size of a workpiece driven by the socket structure.
  • 6. The socket structure in accordance with claim 3, wherein the identifying indicia of at least a portion of the indication bodies is an indication of a maximum torque of a workpiece driven by the socket structure.
  • 7. A method for manufacturing a socket structure, comprising the steps of:choosing material: choosing a hollow cylinder made of steel material; forging: forging the hollow cylinder into a blank; coarse grinding: coarse grinding the outer periphery of the blank; broaching: performing a broaching process on the outer periphery of the blank by a plurality of broaches to integrally form larger teeth and smaller teeth on the outer periphery of the blank; turning: performing a turning process on a mediate portion of the outer periphery of the blank to remove the larger teeth and the smaller teeth on the mediate portion of the outer periphery of the blank, thereby forming a smooth indication portion on the mediate portion of the outer periphery of the blank and forming two driving portions on the two ends of the outer periphery of the blank; rolling: performing a rolling process on the indication portion of the outer periphery of the blank to integrally form a plurality of indication bodies and a plurality of indication zones; hardening: performing a hardening heat treatment on the blank to increase the hardness of the blank; polishing: performing a polishing process on the surface of the blank; surface treatment: electroplating, dyeing and coating the surface of the blank; and product: forming the product of the socket structure.
  • 8. The method in accordance with claim 7, wherein in the turning step, each of the two driving portions includes the larger teeth and the smaller teeth.
  • 9. The method in accordance with claim 7, wherein in the rolling step, each of the indication zones is located between any two adjacent indication bodies.
Priority Claims (1)
Number Date Country Kind
91202224 U Feb 2002 TW
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Number Name Date Kind
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5079978 Kupfer Jan 1992 A
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5819606 Arnold Oct 1998 A
6047618 Pieri Apr 2000 A
6082227 Vogel Jul 2000 A
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6257098 Cirone Jul 2001 B1
6282994 Wei Sep 2001 B1
D477198 Staton Jul 2003 S