The present application claims the benefit of priority to Japanese Patent Application No. 2019-037187 filed on Mar. 1, 2019, the disclosures of all of which are hereby incorporated by reference in their entireties.
The present invention relates to a socket to be attached to a rotating tool.
As a socket for a rotating tool to be used to fasten a fastener such as a bolt or nut, there has been a bottomed socket having a substantially cylindrical shape (see Japanese Patent Application Publication 2017-159420, for example). The socket includes an attachment part for the rotating tool on the bottom side, and includes an engaging part for the fastener on the inner peripheral surface so as to extend toward the opening side.
In a state where the attachment part of the socket is coupled to the rotating shaft of the rotating tool, an operator, who fastens the fastener with use of the socket, when the fastener is a bolt, for example, inserts the head of the bolt into the opening of the socket. Accordingly, the socket is engaged with the fastener. Then, when the operator turns on the rotating tool to rotate the rotating shaft, the socket which rotates with the rotating shaft fastens the fastener.
The fastening operation with use of the rotating tool requires that the socket needs to be rotated in a state where the rotation axis of the socket is aligned with the rotation axis of the fastener. Therefore, ideally, it is conceivable to employ a stationary fixation device, which does not require an operator, for fastening the fastener in a state where the rotation axis of the socket is always aligned with the rotation axis of the fastener.
However, the fastening process employing the fixation device as described above may hinder production flexibility and therefore is not employed except for special fastening processes. Further, a proficiency level is different from operator to operator, and there can be a failure that the socket is inadvertently rotated while the rotation axis of the socket is not aligned with the rotation axis of the fastener, to have the fastener stripped by the socket.
Therefore, such a socket is desired, with which an ideal fastening operation is more reliably performed, having the rotation axis of the socket aligned with the rotation axis of the fastener without use of any special fixation device or regardless of the proficiency level of the operator.
An object of the present invention is to provide a socket, with which an ideal fastening operation is more reliably performed, having the rotation axis of the socket aligned with the rotation axis of a fastener without use of any special fixation device or regardless of the proficiency level of the operator.
A socket to solve the problem described above includes: an outer socket having a substantially cylindrical shape, an inner socket having a substantially cylindrical shape and arranged to face an inner periphery of the outer socket; an urging member configured to urge the inner socket toward one end of the outer socket; and a lock/unlock mechanism configured to allow the inner socket positioned at the one end of the outer socket by the urging member to be rotated, with respect to the outer socket, and to restrict the inner socket displaced toward the other end of the outer socket against an urging force of the urging member from being rotated with respect to the outer socket, wherein a connection part to be connected with a rotating tool is formed at either one end in an axial direction of the socket, and a fitting part to be connected with a fastener is formed at the other end.
With the socket of the present invention, the ideal fastening operation is more reliably performed, having the rotation axis of the socket aligned with the rotation axis of the fastener without use of any special fixation device or regardless of the proficiency level of the operator.
Next, a description will be given of a socket according to an embodiment (present embodiment) for implementing the present invention in detail with reference to the drawings as appropriate.
Hereinafter, the present invention will be specifically described about a socket which is used for an impact wrench as a rotating tool, as an example. It is assumed that the impact wrench can transmit a torque in both forward and reverse rotation directions with respect to the socket. In other words, the impact wrench can fasten and loosen a fastener (such as a bolt or nut) having either one of the forward and reverse screws.
The socket according to the present embodiment has a lock/unlock mechanism, as a main feature, to allow for easy switching between transmission and non-transmission of a torque to the fastener.
As illustrated in
The connection part 12 is formed in a cylindrical shape. The connection part 12 has a square drive fitting hole 12a inside thereof, which is a space having a square prism shape, so as to correspond to the outer shape of the square drive 20a.
Further, the connection part 12 has a pin insertion hole 12b, which penetrates through inner and outer portions of the connection part 12, at a position corresponding to a retention hole 20c of the square drive 20a inserted into the square drive fitting hole 12a.
A locking pin (not shown) is inserted into the pin insertion hole 12b so as to extend into a retention hole 20c of the square drive 20a inserted into the connection part 12. Thus, the socket S is coaxially attached to a rotating part 20b of the rotating tool 20.
The fitting part 24 of the socket S having a cylindrical outer shape has a fitting hole 25 inside thereof for the fastener (not shown). The fastener is housed in the fitting hole 25 so as to be coaxial with the socket S. The fitting hole 25 will be described in detail below.
The socket S of the present embodiment mainly includes an outer socket 1, an inner socket 2, a rolling bearing 3, and a coil spring 4.
Note that the rolling bearing 3 corresponds to an “intermediate member” in the appended claims. Further, the coil spring 4 corresponds to an “urging member” in the appended claims.
<Outer Socket>
As illustrated in
The outer socket 1 includes a larger-diameter part 5 at the front and a smaller-diameter part 6, which is smaller in diameter than the larger-diameter part 5 at the rear, to have a stepped cylindrical shape.
The smaller-diameter part 6 forms the connection part 12 having the square drive fitting hole 12a into which the square drive 20a (see
The inner socket 2, the rolling bearing 3, and the coil spring 4 are housed inside the larger-diameter part 5.
As described in detail below, the rolling bearing 3 is arranged at the front part of the larger-diameter part 5 and the coil spring 4 is arranged at the rear part of the larger-diameter part 5. The inner socket 2 is arranged inside the rolling bearing 3 and the coil spring 4 to extend in the front-rear direction of the larger-diameter part 5.
In
As illustrated in
As illustrated in
As described below, the V-shaped groove 9 has tapered parts 9a (see
Further, as illustrated in
The straight grooves 10 and the circumferential groove 11 each are assumed to have a rectangular shape in cross-sectional view.
The straight grooves 10 are formed in the inner peripheral surface of the outer socket 1 so as to extend in the axial direction of the socket.
As illustrated in
Incidentally, as will be described in detail below, the three straight grooves 10 are formed to guide the respective three protrusions 19 (see
As illustrated in
As illustrated in
A spring seat 13a is formed at the rear end of the outer periphery of the spring housing 13, to support the rear part of the coil spring 4 (see
As illustrated in
Note that, in
<Inner Socket>
Next, the inner socket 2 (see
As illustrated in
Further, the rolling bearing 3 is fitted on the front part of the inner socket 2.
The inner socket 2, on which the rolling bearing 3 is fitted, is urged at the front part by the coil spring 4 described below so that a part of the front part of the inner socket 2 protrudes forward with respect to the front end of the outer socket 1 (socket body).
As illustrated in
As illustrated in
Incidentally, in the present embodiment, twelve V-shaped grooves 26 are circumferentially formed. Therefore, the fitting hole 25 corresponds to hexagonal and dodecagonal fasteners but is not limited thereto, and may be configured to correspond to various fasteners.
Further, as illustrated in
A second flange 28 is formed at the rear end of the smaller-diameter part 22 of the inner socket 2 so as to protrude radially outward.
In
<Rolling Bearing>
Next, the rolling bearing 3 (see
The rolling bearing 3 corresponds to the “intermediate member” in the appended claims.
As illustrated in
As illustrated in
As illustrated in
The needle bearings 7 each have an elongated cylindrical shape and are arranged in the inner socket 2 along the circumferential direction.
Further, the needle bearings 7 each are arranged such that the axial direction thereof runs along the axial direction of the socket S.
Specifically, as described below, the needle bearings 7 are arranged to correspond to the respective V-shaped grooves 9 of the outer socket 1 (see
Each of the needle bearings 7 is held in a bearing housing 18a (see
As illustrated in
The retainer 8 includes a front annular part 16, a rear annular part 17 arranged to face the front annular part 16 in the front-rear direction, the protrusions 19 which protrude radially outward from the rear annular part 17, and a body part 18 which connects the front annular part 16 with the rear annular part 17 to form a peripheral side surface.
The front annular portion 16 in the present embodiment is formed of an annular plate.
As described in detail below, the front end surface of the front annular part 16 is brought in contact with the rear surface of the first flange 27 illustrated in
The rear annular part 17 is symmetrical with the front annular part 16 in the front-rear direction except that the protrusions 19 are formed.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
In
<Coil Spring>
As illustrated in
As described above, the coil spring 4 described above has the front part thereof which is seated on the spring seat 17b (see
<Lock/Unlock Mechanism>
Next, the lock/unlock mechanism according to the present embodiment will be described.
The lock/unlock mechanism according to the present embodiment sets the socket S to be in an unlocked state as described in
As illustrated in
Specifically, the lock/unlock mechanism M mainly includes the coil spring 4 (see
As illustrated in
Specifically, the protrusions 19 of the rolling bearing 3 are placed in the straight grooves 10 of the outer socket 1 so that the straight grooves 10 and the protrusions 19 are engaged with each other to restrict rotation of the rolling bearing 3 in the circumferential direction with respect to the outer socket 1.
On the other hand, the inner socket 2 is freely rotatable, with respect to the outer socket 1, on the inner periphery of the rolling bearing 3, which is engaged with the outer socket 1, by way of the bearing action of the rolling bearing 3.
That is, the torque inputted to the outer socket 1 by the rotating tool 20 (see
Next, the socket S in the locked state will be described.
When the socket S of the present embodiment is in the unlocked state, in which the fitting part 24 formed in the front part of the inner socket 2 protrudes with respect to the front surface of the outer socket 1 (socket body), the inner socket 2 is retracted against the urging force of the coil spring 4 make the socket transition to the locked state.
Specifically, as illustrated in
Note that the socket S of the present embodiment is designed such that the front surface of the inner socket 2 is flush with the front surface of the outer socket 1 in the locked state.
First, as illustrated in
Therefore, the rolling bearing 3 is allowed to rotate in the circumferential direction.
When the outer socket 1 is rotated clockwise in such a state, the needle bearings 7 of the rolling bearing 3 are wedged between the outer socket 1 and the inner socket 2 by a wedge effect between the tapered parts 9a formed by the V-shaped grooves 9 of the outer socket 1 and the peripheral surface 21a of the inner socket 2. That is, the needle bearings 7 receive a reaction force F from the outer socket 1 and the inner socket 2.
Accordingly, the inner socket 2 is locked with respect to the outer socket 1.
The torque inputted to the outer socket 1 by the rotating tool 20 (see
Next, as illustrated in
Thus, even when the outer socket 1 is rotated counterclockwise, the torque inputted to the outer socket 1 by the rotating tool 20 (see
<Assembly Method of Socket>
Hereinafter, a description will be given of an example of an assembly method of the socket S (see
In the assembly method, first of all, the rolling bearing 3 (indicated by the imaginary line (dotted line) in
Next, the coil spring 4 is inserted on the outer periphery of the smaller-diameter part 22 of the inner socket 2.
Then, in the assembly method, an assembly of the inner socket 2 including the rolling bearing 3 and the coil spring 4 is inserted in the outer socket 1.
At this time, the protrusions 19 of the rolling bearing 3 illustrated in
Thereafter, once the rear part of the coil spring 4 (see
When the assembly of the inner socket 2 is further inserted rearward in the outer socket 1 against the urging force, the second flange 28 of the inner socket 2 illustrated in
Further, in the assembly method, as illustrated in
Then, as illustrated in
Further, the protrusions 19 of the rolling bearing 3 illustrated in
Next, a description will be given of advantageous effects of the socket S of the present embodiment.
The socket S of the present embodiment allows the inner socket 2 to be rotated with respect to the outer socket 1 in a state where the inner socket 2 is positioned at one end of the outer socket 1 by the coil spring 4 (urging member).
That is, as described above, the torque inputted to the outer socket 1 by the rotating tool 20 (see
Further, in the socket S of the present embodiment, the inner socket 2 is displaced toward the other end of the outer socket 1 against the urging force of the coil spring 4 to restrict the inner socket 2 from being rotated with respect to the outer socket 1.
That is, as described above, the torque inputted to the outer socket 1 by the rotating tool 20 (see
That is, in the socket S of the present embodiment, after the fastener 30 is placed in the fitting part 24 in the unlocked state, the inner socket 2 is further pushed in the outer socket 1 against the urging force so that the torque is transmitted to the fastener 30.
Therefore, with the socket S, an ideal fastening operation is performed more reliably, in which the rotation axis of the socket S and the rotation axis of the fastener are aligned with each other without use of a special fixation device or regardless of the proficiency level of the operator, and this cannot be achieved with any related art.
This prevents a failure of the fastening operation such that the fastener is stripped by the socket S, and hence damage such as a flaw of the fastener is prevented.
Further, in the socket S of the present embodiment, the fitting part 24 formed in the inner socket 2 protrudes with respect to the outer socket 1 (socket body) in the axial direction of the socket S, when the inner socket 2 is in the unlocked state.
With the socket S as described above, the fitting part 24 protrudes with respect to the socket body, to allow the fastener such as a bolt or nut to be easily inserted into the fitting part 24. Further, with the socket S as described above, the fitting part 24 protrudes with respect to the socket body, to allow the operator to visually recognize that the fastener has been fitted in the fitting part 24.
Further, in the socket S of the present embodiment, the torque of the rotating tool 20 inputted through the connection part 12 is transmittable between the outer socket 1 and the inner socket 2 by the rolling bearing 3, having a substantially cylindrical shape, arranged between the outer socket 1 and the inner socket 2.
With the socket S as described above, the torque is extensively transmitted between the peripheral surfaces of the outer socket 1 and inner socket 2 through the rolling bearing 3 having a substantially cylindrical shape, to reduce the both components being worn.
Further, in the socket S of the present embodiment, the straight grooves 10 (restriction part) of the outer socket 1 are engaged with the protrusions 19 of the rolling bearing 3 to maintain the unlocked state of the inner socket 2.
With the socket S as described above, the locked state and unlocked state of the inner socket 2 are switched by the simple structure.
Further, in the socket S of the present embodiment, the tapered parts 9a of the outer socket 1 forming the lock/unlock mechanism M is formed by the V-shaped grooves 9. Still further, in the socket S, the plurality of needle bearings 7 are arranged at positions corresponding to the V-shaped grooves 9 to roll on the outer peripheral surface of the inner socket 2.
With the socket S as described above, a bearing effect is imparted to the inner socket 2 in the unlocked state with the simple structure, and the inner socket 2 is switched from the unlocked state to the locked state.
Further, the socket S of the present embodiment includes the circumferential groove 11 in which the protrusions 19 of the rolling bearing 3 are fitted to allow the rolling bearing 3 to be moved in the circumferential direction, and the straight grooves 10 (restriction part) which extend in the axial direction of the socket S to continue to the circumferential groove 11 and which have the protrusions 19 fitted therein to restrict the rolling bearing 3 from being moved in the circumferential direction.
With the socket S as described above, the unlocked state and locked state of the inner socket 2 are easily switched by the inner socket 2 having the fitting part 24 therein being moved in the front-rear direction.
The present embodiment has been described above, but the present invention is not limited to the embodiment described above and may be implemented in various forms.
In the embodiment described above, as illustrated in
However, the socket S may be configured to include the connection part 12 in the inner socket 2 for connection with the rotating tool 20, and the fitting part 24 in the outer socket 1 for a fastener being fitted thereto, although not illustrated.
Further, in the embodiment described above, as illustrated in
However, the socket S is not limited to the embodiment described above as long as the tapered parts 9a are formed so as to exert the wedge effect.
As illustrated in
With the socket S as described above, the needle bearings 7 are wedged between the outer socket 1 and the inner socket 2 by the wedge effect, to make the locked state.
Number | Date | Country | Kind |
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JP2019-037187 | Mar 2019 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4002348 | Johnson | Jan 1977 | A |
5464229 | Salpaka | Nov 1995 | A |
10556327 | Lin | Feb 2020 | B2 |
20180056488 | Dein | Mar 2018 | A1 |
Number | Date | Country |
---|---|---|
204108904 | Jan 2015 | CN |
2017-159420 | Sep 2017 | JP |
Entry |
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Office Action received in corresponding CN application No. 202010135194.1 dated Mar. 26, 2021 with English translation (13 pages). |
Number | Date | Country | |
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20200276652 A1 | Sep 2020 | US |