The invention relates to optical communications modules. More particularly, the invention relates to a socketless land grid array (LGA).
A parallel optical communications module is an optical communications module that has multiple transmit (TX) channels, multiple receive (RX) channels, or both. A parallel optical transceiver module is an optical communications module that has multiple TX channels and multiple RX channels in the TX and RX portions, respectively, of the module. A parallel optical transmitter module is an optical communications module that has multiple TX channels, but no RX channels. A parallel optical receiver module is an optical communications module that has multiple RX channels, but no TX channels.
The TX portion of a parallel optical transceiver or transmitter module comprises components for generating modulated optical signals, which are then optically coupled by an optics system of the module into the ends of respective optical fibers and transmitted over an optical link or network. The TX portion typically includes laser diode or light emitting diode (LED) driver circuitry and a plurality of laser diodes or LEDs. The driver circuitry outputs electrical signals to the laser diodes or LEDs to modulate them. When the laser diodes or LEDs are modulated, they output optical signals that have power levels corresponding to logic 1s and logic 0s. The optics system of the module directs the optical signals produced by the laser diodes LEDs into the ends of respective optical fibers, which are typically held within an optical connector that mates with the parallel optical transceiver or transmitter module.
The RX portion of a parallel optical transceiver or receiver module includes a plurality of receive photodiodes that receive incoming optical signals output from the ends of respective optical fibers, which are typically held in an optical connector that mates with the parallel optical transceiver or receiver module. The optics system directs the light that is output from the ends of the optical fibers onto the respective photodiodes. The photodiodes convert the incoming optical signals into electrical analog signals. An electrical detection circuit, such as a transimpedance amplifier (TIA), receives the electrical signals produced by the photodiodes and outputs corresponding amplified electrical signals, which are processed by other receiver circuitry in the RX portion to recover the data.
A mid-plane mounting configuration for a parallel optical communications module is one in which the module is mounted on the surface of a host printed circuit board (PCB). A typical mid-plane mounting configuration includes an LGA socket that is mounted on the host PCB and a parallel optical communications module that is mounted in the socket. The LGA socket has a bottom and typically has side walls. Arrays of electrical contacts are disposed on upper and lower surfaces of the bottom of the socket. The parallel optical communications module has a module PCB having an array of electrical contacts disposed on its lower surface. The electrical contacts on the lower surface of the module PCB electrically connect with respective electrical contacts of the array disposed on the upper surface of the socket when the module is mounted on the socket.
The LGA socket is typically secured to the upper surface of the host PCB by drilling holes through the host PCB and inserting fastening devices (e.g., screws) through the holes formed in the host PCB and through holes formed in the socket to fasten the socket to the host PCB. After the socket has been secured to the host PCB, the optical communications module is mounted on the socket such that the array of electrical contacts disposed on the lower surface of the module is electrically connected to the array of electrical contacts disposed on the upper surface of the bottom of the socket. The LGA socket locates, compresses and holds the optical communications module in a fixed position on the host PCB and electrically interfaces the electrical contacts disposed on the lower surface of the module PCB with respective electrical contacts disposed on the upper surface of the host PCB.
A backing plate is often secured to the backside of the host PCB and is mechanically coupled to the LGA socket to provide support for the host PCB at the mounting location. A similar plate is often secured to the front side of the host PCB and used as a cover to maintain a flat profile for the mounted configuration of the module within the LGA socket. These plates are typically secured to the host PCB by screws or similar fastening devices.
Securing the socket to the host PCB in this manner reduces mechanical shocks and vibrations to the module that could otherwise damage the module or detrimentally affect its performance due to loss of connectivity between socket and module. One of the problems associated with securing the socket to the host PCB in this manner is that electrical conductors of the host PCB (i.e., vias and traces) cannot be routed through the locations where the holes have been drilled in the host PCB. This presents challenges when it comes to designing the routes of the host PCB. Another problem is that the LGA sockets often are relatively expensive, large in size, and have to be hand-assembled (e.g., drilling holes, soldering, attaching plates, etc.), which leads to a mid-plane mounting solution that is relatively expensive and time consuming to implement.
A need exists for an LGA for mid-plane mounting a parallel optical communications module on a host PCB that eliminates the need for the socket, thereby reducing cost, size and the need to perform a large number of assembly operations by hand.
In accordance with an embodiment, a socketless LGA is provided that comprises a first mounting region of a first surface of a first host circuit board (CB), a first array of electrical contacts disposed on the first surface of the first host CB in the first mounting region, and a first amount of non-electrically-conductive adhesive material disposed on the first surface of the first host CB in the first mounting region.
In accordance with another embodiment, an electrical interface is provided for interfacing module CBs with host CBs. The electrical interface comprises: a plurality of mounting regions of a first surface of a first host CB; a plurality of first arrays of electrical contacts disposed on the first surface of the first host CB in the respective mounting regions; first amounts of non-electrically-conductive adhesive materials disposed on the first surface of the first host CB in the respective mounting regions; a plurality of first modules mounted in the respective mounting regions, each of which has a first module CB having second array of electrical contacts disposed on a first surface thereof, where the electrical contacts of the first array are in contact with respective electrical contacts of the second array; and first amounts of non-electrically-conductive adhesive material disposed on the electrical contacts of the first and second arrays and securing the electrical contacts of the first array to the respective electrical contacts of the second array. The first amounts of adhesive material are in contact with the first surface of the first host CB and with the first surface of the first module CBs and secure the first module CBs to the first host CB in the respective mounting regions.
In accordance with another embodiment, a socketless LGA is provided consisting of the following: a first mounting region of a first surface of a first host CB; a first array of electrical contacts disposed on the first surface of the first host CB in the first mounting region; and a first amount of non-electrically-conductive adhesive material in contact with the first surface of the first host CB and with the first surface of the first module CB, where the first amount of non-electrically-conductive adhesive material is the only mechanism used to maintain physical contact between the first module CB and the first host CB and to prevent movement between the first module CB and the first host CB.
These and other features and advantages of the invention will become apparent from the following description, drawings and claims.
In accordance with the invention, a socketless LGA is provided that uses an adhesive material rather than a socket to secure an optical communications module to the LGA. The adhesive bond provides the clamping force that is needed to maintain contact between the module and the LGA and that is needed to maintain a flat profile for the mounted configuration of the module on the LGA. Eliminating the LGA socket eliminates the need to drill holes in the host circuit board and the need for additional hardware (e.g., backing plates, screws, etc.) to secure a socket to the host circuit board. This allows the area of the host circuit board underneath the array of electrical contacts of the LGA to be used for routing electrically-conductive pathways of the host circuit board (e.g., vias and traces), reduces the amount of time and effort that are needed to secure modules to the respective LGAs, and reduces the final solution size both within the plane of the host circuit board and in total thickness.
An illustrative, or exemplary, embodiment of the socketless LGA and the manner in which it may be used with a parallel optical communications module will now be described with reference to the
The term “circuit board,” or CB, as those terms are used herein, are intended to denote any circuit board, including, but not limited to, a PCB, a flex circuit, or any other substrate having electrical conductors routed through it on which the socketless LGA may be formed. The term “parallel optical communications module,” as that term is used herein, is intended to denote any one of a parallel optical transceiver module, a parallel optical receiver module, or a parallel optical transmitter module.
For illustrative, or exemplary purposes, the socketless LGA will be described as being used with a Peripheral Component Interconnect (PCI) card having a plurality of parallel optical communications modules mounted on it that are interconnected with other system modules when the PCI card is plugged into a PCI slot. The PCI card is merely an example of one possible implementation scenario for the socketless LGA and is intended to demonstrate one of a virtually infinite number of possible applications for the socketless LGA.
In accordance with illustrative embodiments described herein, the frame members 3a-3c (
Because the LGAs 10 (
In accordance with this illustrative embodiment, the module CB 13 has a through hole 21 (
It should be noted that although the illustrative embodiment uses the frame members 3a-3c of the host CB 2 to passively locate the modules 11 on the respective LGAs 10 to thereby passively align the respective electrical contacts 5 and 12 of the respective arrays, other devices and techniques may be used for this purpose. For example, mating features on the module and on the host CB (e.g., pins disposed on the upper surface 2a of the host CB 2 and complementarily-shaped and sized holes formed in the module CB 13) that mate with one another may be used for this purpose. Active alignment devices and techniques may also be used for this purpose. For example, it is known to use fiducial markings on a host CB and a machine vision system to locate and align elements on a CB. Particular features of the host CB 2 and of the module 11 can also be used to perform active alignment, such as the shape of the module 11 and the shape of one or more elements disposed on the host CB 2 and their spatial relationship to one another when viewed by the vision system. For example, the pattern of electrical contacts 5 of each LGA 10 may be used by a machine vision system as a fiducial on the host CB 2 to align the sides 13b-13d of the module CBs 13 with the respective LGAs 10. Known machine vision systems and pattern recognition techniques may be used for this purpose. In such cases, the need for the frame members 3a-3c or other passive alignment devices or features is eliminated.
In accordance with this illustrative embodiment, the pins 42 and the corners 52 operate as passive alignment features for passively locating or positioning the module CBs 51 on the respective mounting areas 41, which aligns the electrical contacts of an array (not shown) disposed on a lower surface of the module CB 51 with the respective electrical contacts 43 of the respective array of the LGA 50. An adhesive material such as epoxy or glue is dispensed onto one or both of the arrays of electrical contacts either before or after the modules have been mounted on the host CB 40 in one of the manners described above to secure the modules to the host CB 40.
As is typically the case with host CBs, the host CBs 2 and 40 have electrical conductors (not shown) such as vias and traces running through them. These electrical conductors electrically interconnect the socketless LGAs of the host CBs with the other electrical circuitry mounted on the module CBs. For exemplary purposes, an integrated circuit chip 30 is shown mounted on the upper surface 2a of the host CB 2. In an illustrative embodiment, the chip 30 is a controller chip and the modules 11 are in communication with the controller chip 30 via the arrays of electrical contacts 5 and 12 and the electrical conductors routed in or on the host CB 2.
It should also be noted that although the step of injecting the adhesive material into the space in between the upper and lower surfaces 2a and 13a of the host CB 2 and the module CB 13, respectively, has been described as occurring after the module 11 has been mounted on the LGA 10, the injection step may occur before the module 11 has been mounted on the LGA 10. In cases where the injection step is performed before the module 11 has been mounted on the LGA 10, the electrical contacts 5 and 12 should have structures that cause the adhesive material to be removed by the force of the physical contact between the respective electrical contacts 5 and 12 during the mounting process. In the latter case, greater force will be applied by the electrical contacts 5 and 12 to one another during the mounting process to cause the adhesive material to be removed to ensure good electrical contact between the respective electrical contacts 5 and 12. For that reason, in those embodiments, the electrical contacts 5 and 12 need to be strong enough to withstand such a force. In cases where the injection step is to be performed after the module 11 has been mounted on the LGA 10, the through hole 21 is merely on example of a solution for allowing the adhesive material to be injected into the space between the upper surface 2a of the host CB 2 and the lower surface 13a of the module CB 13. For example, the through hole could instead be formed through the host CB 2. As another example, the frame members 3a-3c could be modified to include a passage for introducing the adhesive material into the space between the upper surface 2a of the host CB 2 and the lower surface 13a of the module CB 13.
It should be apparent from the above description of the illustrative embodiments that by obviating the need for an LGA socket the invention obviates the need to drill holes in the host CB 2 as well as the need for additional hardware (e.g., backing plates, screws, etc.). These features allow the area of the host CB 2 underneath the array of electrical contacts 5 to be used for routing of electrically-conductive pathways, such as vias and traces, reduce the overall cost of the LGA 10 and reduce the amount of time and effort that are needed to secure the modules 11 to the respective LGAs 10.
It should be noted that the invention has been described with reference to illustrative embodiments for the purposes of demonstrating the principles and concepts of the invention. The invention, however, is not limited to these examples, as will be understood by persons of skill in the art in view of the description being provided herein. Many modifications may be made to the embodiments described while still achieving the goal of the invention.
For example, although the illustrative embodiments have been described with reference to securing a parallel optical communications module to a host CB, the invention is not limited to use with parallel optical communications modules, but may be advantageously used with modules of any type that have arrays of electrical contacts that are to be interfaced with any array of a host CB. Also, in the illustrative embodiment demonstrated in