The present disclosure relates generally to mechanized sod cutters, and more particularly to a blade configuration for use with a mechanized sod cutter.
Sod cutters have been used for many years, both in large-scale settings (e.g., commercial sod farms), as well as for smaller-scale applications, such as residential sod replacement, landscape redesign, etc. In large-scale operations, a complex, tractor-driven sod cutting system is generally utilized, with the system capable of stacking, palletizing, and/or rolling the harvested sod. However, small-scale sod cutting systems typically rely on a walk-behind, self-propelled sod cutter having an oscillating blade assembly which separates a strip of sod from the soil at a chosen depth. The chosen depth may depend on a variety of factors, such as, e.g., type of grass, condition of the underlying soil, etc.
On walk-behind sod cutters, the oscillating blade assembly typically includes a pair of vertical knives that are removably coupled to respective vertical mounting arms positioned at opposite lateral sides of the sod cutter. An elongated horizontal blade extends between, and is coupled to, each vertical knife. During operation, the vertical mounting arms are driven to oscillate at a high frequency, causing the vertical knives to penetrate and cut the sod at a given width, while the horizontal blade slices below the sod surface at a given depth, thereby creating a removable sod strip. Once a desired strip length is achieved, the operator typically disengages the blade assembly drive and raises the blade assembly out of the soil, thereby severing the sod strip from the adjoining grass and soil and allowing the strip to be rolled, stacked, or otherwise removed. However, the severing of the sod strip at the end of a pass of the sod cutter may be burdensome, particularly when the depth of the blade assembly is selected to provide a relatively thick sod strip and/or when the type of grass being removed is relatively dense and/or contains stolons, as is the case with, e.g., St. Augustine grass.
Accordingly, there is a need for a sod cutter blade configuration capable of improved severing of thick sod strips.
In accordance with an aspect of the disclosure, a blade assembly for use with a sod cutter is disclosed. The blade assembly includes a first vertical knife, a second vertical knife, and a horizontal blade extending between and coupled to an interior surface of both the first vertical knife and the second vertical knife. Each of the first vertical knife and the second vertical knife includes a first beveled edge extending along a first frontward-facing edge from a toe portion to a base portion of each of the first vertical knife and the second vertical knife. Additionally, each of the first vertical knife and the second vertical knife includes a second beveled edge extending along a second frontward-facing edge proximate to a mounting portion of each of the first vertical knife and the second vertical knife.
According to another aspect of the disclosure, a sod cutter is disclosed. The sod cutter includes a frame, a power head coupled to the frame, at least one drive wheel operably coupled to the power head, and a gear box coupled to the frame and operably coupled to the power head, wherein the gear box is configured to convey high-frequency oscillatory motion on a first vertical mounting arm on a first lateral side of the frame and a second vertical mounting arm on a second lateral side of the frame opposite the first lateral side. The sod cutter also includes a blade assembly, the blade assembly having a first vertical knife coupled to the first vertical mounting arm, a second vertical knife coupled to the second vertical mounting arm, and a horizontal blade extending between and coupled to an interior surface of both the first vertical knife and the second vertical knife. Each of the first vertical knife and the second vertical knife includes a first beveled edge extending along a first frontward-facing edge from a toe portion to a base portion of each of the first vertical knife and the second vertical knife. Additionally, each of the first vertical knife and the second vertical knife also includes a second beveled edge extending along a second frontward-facing edge proximate to a mounting portion of each of the first vertical knife and the second vertical knife.
In accordance with another aspect of the disclosure, a blade assembly for use with a sod cutter is disclosed. The blade assembly includes a first side and a second side. Each of the first side and the second side includes a forward-most projecting point extending therefrom, a first edge extending rearwardly from forward-most projecting point, and a second edge extending rearwardly from the forward-most projecting point. Furthermore, at least a portion of both the first edge and the second edge of the first side includes a beveled surface.
The following description is made for the purpose of illustrating the general principles of the present system and method and is not meant to limit the inventive concepts claimed in this document. Further, particular features described in this document can be used in combination with other described features in each of the various possible combinations and permutations.
Unless otherwise specifically defined in this document, all terms are to be given their broadest possible interpretation including meanings implied from the specification as well as meanings understood by those skilled in the art and/or as defined in dictionaries, treatises, etc.
It must also be noted that, as used in the specification and the appended claims, the singular forms “a,” “an” and “the” include plural referents unless otherwise specified. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art. All publications mentioned in this document are incorporated by reference. Nothing in this document is to be construed as an admission that the embodiments described in this document are not entitled to antedate such disclosure by virtue of prior invention. As used herein, the term “comprising” means “including, but not limited to”. Additionally, use the term “couple”, “coupled”, or “coupled to” may imply that two or more elements may be directly connected or may be indirectly coupled through one or more intervening elements.
In this document, position-identifying terms such as “vertical”, “horizontal”, “front”, “rear”, “side”, “top”, and “bottom” are not intended to limit the invention to a particular direction or orientation, but instead are only intended to denote relative positions, or positions corresponding to directions shown when a sod cutter and/or blade configuration is oriented as shown in the Figures.
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As described above, during operation of the sod cutter, the blade assembly 32 is driven to oscillate at a high frequency, causing the vertical knives 30a, 30b to penetrate and cut the sod at a given width, while the horizontal blade 34 slices below the sod surface at a given depth, thereby creating a removable sod strip. A frontward-facing edge of the horizontal blade 34 may be sharpened or beveled so as to better slice through the soil and/or roots lying below the surface of the lawn. Additionally, the vertical knives 30a, 30b may each have respective sharpened or beveled front edges 38a, 38b, wherein each front edge 38a, 38b extends from a base 36a, 36b to a toe 39a, 39b of the respective vertical knife 30a, 30b. In this way, vertical knives 30a, 30b are able utilize the sharpened or beveled front edges 38a, 38b to better penetrate or cut the sod to a desired depth and at a desired width, thereby allowing the blade assembly 32 to more smoothly and cleanly cut a sod strip.
In addition to the sharpened or beveled front edges 38a, 38b, the vertical knives 30a, 30b also may include respective sharpened or beveled ancillary edges 44a, 44b. As shown in
As noted above, blade assembly 32 may be particularly useful in cutting sod strips containing dense grasses such as, e.g., St. Augustine grasses. St. Augustine grasses known to be particularly difficult to slice and sever into individual sod strips, as St. Augustine grasses include stolons interwoven throughout the lawn surface. Stolons are essentially small, elongated vines or roots which extend above the ground surface between the nodes of individual grass shoots, thereby allowing the St. Augustine grasses to spread over a given area. However, during sod cutting operations, some of the stolons may avoid the cutting action of each front edge 38a, 38b of the respective vertical knives 30a, 30b, and may actually loop over the respective toes 39a, 39b. With a conventional blade assembly for a sod cutter, these looped stolons would potentially obstruct or bind movement of the blade assembly, as the only sharpened edge on the respective vertical knives is the front edge equivalent to front edges 38a, 38b. Such an obstruction or binding of the blade assembly may lead to the sod cutter being turned in an undesired direction, making the sod cutter difficult to control and potentially removing sod from an unintended location. However, in the blade assembly 32, sharpened or beveled ancillary edges 44a, 44b provide a cutting or severing means beyond front edges 38a, 38b and toes 39a, 39b. As such, in the event that stolons do loop over toes 39a, 39b of respective vertical knives 30a, 30b during operation, the ancillary edges 44a, 44b are configured to cut or sever the stolons, allowing the blade assembly 32 to pass smoothly and cleanly through the grass surface to provide a desired sod strip, and enabling the operator to better control the path of the sod cutter.
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Unlike previous vertical knives (or “sides”) used in sod cutter blade assemblies, all or some of surfaces making up this second edge of vertical knife 30a may be beveled or sharpened so as to provide for additional cutting capabilities. For example, as shown in
Next, referring to
A horizontal blade 64 extends between the respective vertical knives 60a, 60b proximate to a base 66 of each knife 60a, 60b. The horizontal blade 64 may be attached to the vertical knives 60a, 60b via, e.g., welding, or vertical knives 60a, 60b and horizontal blade 64 may be unitarily formed via, e.g., bending, stamping, molding, etc.
As described above, during operation of the sod cutter, the blade assembly 50 is driven to oscillate at a high frequency, causing the vertical knives 60a, 60b to penetrate and cut the sod at a given width, while the horizontal blade 64 slices below the sod surface at a given depth, thereby creating a removable sod strip. A frontward-facing edge of the horizontal blade 64 may be sharpened or beveled so as to better slice through the soil and/or roots lying below the surface of the lawn. Additionally, the vertical knives 60a, 60b may each have respective sharpened or beveled front edges 68, wherein each front edge 68 extends from a base 66 to a toe 69 of the respective vertical knife 60a, 60b. In this way, vertical knives 60a, 60b are able utilize the sharpened or beveled front edges 68 to better penetrate or cut the sod to a desired depth and at a desired width, thereby allowing the blade assembly 50 to more smoothly and cleanly cut a sod strip.
In addition to the sharpened or beveled front edges 68, the vertical knives 60a, 60b also may include respective sharpened or beveled ancillary edges 74. As shown in
Referring still to
The descriptions of the various embodiments of the present disclosure have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The terminology used herein was chosen to best explain the principles of the embodiment, the practical application or technical improvement over technologies found in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
This application claims the benefit of U.S. Provisional patent application No. 62/660,503, filed Apr. 20, 2018, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62660503 | Apr 2018 | US |