This invention relates to a soft package of rod-shaped smoking articles such as filter cigarettes, and inner and outer wrappers for forming the package.
As packages of filter cigarettes, a soft package and a hard package are known. The hard package is also called a hinge lid package.
Such packages contain an inner pack, and the inner pack is formed by wrapping a bundle of filter cigarettes in an inner wrapper. Both the soft and hard packages have an outer shape of rectangular parallelepiped. In particular, the outer box of the hinge lid package has four longitudinal angular edges, and each angular edge forms a right angle. Thus, the hinge rid package has a simple outer shape, which is aesthetically not fine for the package of articles of taste such as filter cigarettes.
In order to give a unique outer shape to the hinge lid package, for example, a hinge lid package disclosed in U.S. Pat. No. 6,715,605 has been proposed. The outer box of this known package has four slant edges of a small width, in place of the four angular edges, where the slant edges impart an octagonal transverse cross section to the outer box.
Such octagonal outer shape of the hinge lid package recalls the round profile of filter cigarettes and is thought to be suitable for the filter cigarette pack.
Unlike the hinge lid package, regarding the soft package, however, there exist only those having a simple outer shape of rectangular parallelepiped, and an aesthetically fine soft package is desired.
A primary object of this invention is to provide a soft package of rod-shaped smoking articles having an outer shape other than an outer shape of rectangular parallelepiped, and inner and outer wrappers suitable for forming such soft package.
In order to achieve this object, a soft package according to this invention comprises an inner pack of an almost rectangular parallelepiped, the inner pack including a bundle of rod-shaped smoking articles and an inner wrapper covering the bundle, and an envelope of an almost rectangular parallelepiped, the envelope covering the inner pack except for a top face of the inner pack and including four corner edges extending along the longitudinal direction of the inner pack, wherein the envelope further includes slant edges formed at the corner edges, respectively, said slant edges imparting an octagonal transverse cross section to the envelope.
The above-described soft package has an octagonal transverse cross section and therefore differs in outer shape from normal soft packages having a rectangular parallelepiped. Such soft package not only achieves clear differentiation from the normal soft packages, but also looks fine. In addition, the octagonal transverse cross section of the soft package strongly recalls the fact that the articles contained in the soft package are rod-shaped smoking articles.
Specifically, the envelope of the soft package is formed by folding an outer wrapper around the inner pack and includes an outer bottom face of a rectangular shape covering a bottom face of the inner pack, and the outer bottom face includes a pair of end flaps located at the opposite ends of the outer bottom face, a pair of trapezoidal side flaps extending along each side edge of the outer bottom face and laid one on the other on the end flaps, and tucks extending from the slant edges, respectively, and each lying between one of the end flaps and one of the side flaps, partly covered by the relevant side flap and partly exposed.
The tucks are not only useful for maintaining the shape stability of the slant edges of the envelope, but also contribute much to differentiation from normal soft packages because of their unique folded manner, which is seen at the outer bottom face of the envelope and makes it look quite different from the outer bottom face of normal soft packages.
Desirably, also the inner pack has slant edges corresponding to the slant edges of the envelope and therefore has an octagonal transverse cross section like the envelope, and also has tucks similar to the tucks of the envelope, at the top and bottom faces thereof. In this case, since the top face of the inner pack is not covered by the envelope but exposed, the tucks at the top face are clearly seen, so that their unique folded manner can attract attention visually.
This invention also provides outer and inner wrappers for forming the above-described envelope and inner pack, which will become clear from the explanation given below.
The soft package comprises an inner pack 10 having outer shape of an almost rectangular parallelepiped. The inner pack 10 includes a bundle having, for example 20 filter cigarettes arranged in three layers, and an inner wrapper covering the cigarette bundle. For the inner wrapper, aluminum-vapor-deposited paper can be used.
Except for the rectangular top face, the inner pack 10 is covered by an envelope 12 of almost rectangular parallelepiped. Specifically, the envelope 12 has a front face, a back face, two side faces and a bottom face, and is formed by folding an outer wrapper around the inner pack 10.
The soft package further comprises a seal 14, and the seal 14 is stuck to the envelope 12 and the inner pack 10 to extend from the front face of the envelope 12 to the back face of the envelope 12, passing across the top face of the inner pack 10, in the center.
The soft package further comprises a transparent film 16, and the film 16 covers the envelope 12 and the top face of the inner pack 10. The film 16 has a tear tape 18 and the tear tape 18 is located at the upper end of the envelope 12.
The envelope 12 has a slant edge 20 between the front face and each side face and between the back face and each side face. The four slant edges 20 have a small width and extend along the longitudinal direction of the inner pack 10, from the upper end to the bottom of the envelope 12. These slant edges 20 impart an octagonal transverse cross section to the envelope 12, and therefore to the soft package.
In order to take out a filter cigarette from the soft package shown in
Since the envelope 12 has the four slant edges 20, the present embodiment of the soft package has an octagonal transverse cross section and therefore presents an appearance differentiated from normal soft packages.
The envelope 12 with the slant edges 20 imparts a rounded appearance to the soft package, and such rounded appearance of the soft package recalls the round profile of the filter cigarette. Thus, the soft package suitable for the filter cigarettes is provided.
As shown in
The rectangular top face 28 of the inner pack 10 is formed as a closure surface covering the upper end face of the cigarette bundle by folding the inner wrapper 26. More specifically, the top face 28 includes a pair of end flaps 30 located at the opposite ends thereof, a pair of trapezoidal side flaps 32 laid one on the other on the end flaps 30, and four tucks 34 at the four corners of the top face 28. Each tuck 34 extends from the corresponding slant edge 24 of the inner wrapper 26, and has a distal end located between the end flap 30 and the side flap 32 and a proximal end not covered by the side flap 32 but exposed.
The bottom face (not shown) of the inner pack 10 is formed as a closure surface covering the lower end face of the cigarette bundle CB by folding the inner wrapper 26, in the same manner as the top face 28.
As clear from
More specifically, the inner wrapper 26 includes a rectangular main section 36 in the center, and upper and lower sections 38, 40 adjacent to the main section 36 in the upper and lower positions, respectively. The main section 36 and upper and lower sections 38, 40 have the same width WIP. The width WIP is somewhat greater than the girth of the cigarette bundle CB. Thus, when the inner wrapper 26 is wrapped around the cigarette bundle CB, the opposite side ends of the inner wrapper 26 are laid one on the other.
As clear from
As indicated in dashed line, the main section 36 includes two band regions 42C and two band regions 42S, and the band region 42C and the band region 42S are a predetermined distance apart from each other, in the direction of the width of the main section 36. When the cigarette bundle CB is wrapped in the inner wrapper 26 to form the inner pack 10, the band regions 42C, 42S form the above-mentioned slant edges 24.
More specifically, each band region 42 is defined by a pair of mountain fold lines 44. The pair of mountain fold lines 44 extend parallel to each other, along the length of the main section 36. The distance between the pair of mountain fold lines 44 is somewhat greater than one fourth of the circumference of the filter cigarette FC. The mountain fold lines 44 are lines impressed on the backside of the inner wrapper 26 to stand out on the front side of the inner wrapper 26.
The two band regions 42C are located in the central part of the main section 36, and the width W1 between the respective outer mountain fold lines 44 of the band regions 42C corresponds to the width WCB of the cigarette bundle CB (see
Regarding the adjacent band regions 42S, 42C, the width W2 between the outer mountain fold line 44 of the band region 42S and the inner mountain fold line 44 of the band region 42C corresponds to the height HCB of the cigarette bundle CB. The width W3 between the inner mountain fold line 44 of the band region 42S and the corresponding edge of the main section 36 is smaller than the width W1 and greater than half of the width W1. Thus, when the inner wrapper 26 is wrapped around the cigarette bundle CB, the opposite side ends of the inner wrapper 26 can be laid one on the other.
When the cigarette bundle CB is wrapped in the inner wrapper 26, the upper and lower sections 38, 40 form the top face 28 and bottom face of the inner pack 10. More specifically, as shown in
As clear from
More specifically, the band region 56C is inclined toward the widthwise center of the upper section 38, while the band region 56S is inclined toward the widthwise outer side of the upper section 38. Further, the arrangement of the mountain fold line 50 and valley fold line 52 defining the band region 56C is reverse to the arrangement of the mountain fold line 50 and valley fold line 52 defining the band region 56S adjacent to the band region 56C. In other words, the valley fold line 52 of the band region 56C is directed to widthwise the center side of the upper section 38, while the valley fold line 52 of the band region 56S is directed to widthwise outer side of the upper section 38.
As clear from
The inner wrapper 26 shown in
Next, referring to FIGS. 5 to 11, the process of wrapping the cigarette bundle CB in the inner wrapper 26, that is, the process of forming the inner pack 10 will be described.
First, the cigarette bundle CB is laid over the center region 46 of the main section 36 of the inner wrapper 26. Then, as shown in
Then, the opposite side parts of the U-shaped inner wrapper 26 are folded over the cigarette bundle CB successively, so that the opposite side ends of the inner wrapper 26 are laid one on the other as shown in
The tube-shaped inner wrapper 26 has annular parts projecting beyond each end of the cigarette bundle CB, where these projecting parts are formed from the upper and lower sections 38, 40 of the inner wrapper 26.
The upper and lower sections 38, 40 have the fold-line groups 48 extending from the band regions 42 (slant edges 24), and these fold-line groups 48 are located at the four corners of each annular projecting part 64. When the projecting parts 64 are formed and therefore the slant edges 24 are formed, the formation of the slat edges 24 causes the corner parts of each projecting part 64 to be bent along the mountain fold lines 50 and valley fold lines 52 in the fold-line groups 48, where the direction of bending along the mountain fold line is opposite to the direction of bending along the valley fold line. Consequently, as clear from
Then, for each projecting part, a pair of plate-shaped tuckers 66 are forced in, from both sides of the projecting part 64 thereto, along the corresponding end face of the cigarette bundle CB, as indicated in two-dot chain line in
In this folding step, a pair of end flaps 30 laid over the end face of the cigarette bundle CB, and upper and lower side flaps 32 are formed from the projecting part 64, and each corner part of the projecting part 64 is more deeply bent, along the mountain fold lines 50 and valley fold lines 52. Consequently, in the projection view of the end face of the cigarette bundle CB, each band region 56 of the projecting part 64 which is to form a tuck 34 overlaps the end flap 30, as shown in
In order to fold the left and right sides of the projecting part 64 with certainty, it is desirable that the width Wt (
Then, as indicated by arrows in
The end flaps 30, the pair of side flaps 32, and the tucks 34 constitute a closure surface covering the corresponding end face of the cigarette bundle CB. Thus, the inner pack 10 has the upper face 28 and the bottom face formed as such closure surfaces.
The outer wrapper 68 comprises a main section 70 and a lower section 72 similar to the main section 36 and lower section 40 of the inner wrapper 26. Thus, in
In the outer wrapper 68, the band regions 42C, 42S of the main section 70 are arranged to alternate in the direction of the width of the main section 70. This is to arranged that the overlap of the outer wrapper 68, namely the overlapping part formed by the opposite side ends of the outer wrapper 68 is located on one of the side faces of the inner pack 10, not on the back face of the inner pack 10. The opposite side ends of the outer wrapper 68 are bonded together. The width WOP of the outer wrapper 68 is smaller than the width WIP of the inner wrapper 26, so that the overlap of the outer wrapper 68 is narrower than the overlap of the inner wrapper 26.
Although the arrangement of the band regions 42C, 42S is different from that in the inner wrapper as mentioned above, each band region 42 likewise forms a slant edge 20 of the envelope 12, when the outer wrapper 68 is wrapped around the inner pack 10.
The annular projecting part formed from the lower section 72 of the outer wrapper 68 is folded in the same manner as the above-described projecting part 64, thereby forming a closure surface as shown in
The pair of side flaps 32 constituting the bottom face of the envelope 12 are bonded together, and the seal 14 is stuck to the upper face 28 of the inner pack 10.
The present invention is not restricted to the above-described embodiment, but various modifications can be made to it.
For example, in the described embodiment, both the envelope 12 and the inner pack 10 have the slant edges 20, 24. It can however be arranged such that only the envelope 12 has the slant edges 20. Also in this case, the soft package can have an octagonal transverse cross section.
Further, for the inner wrapper 26 covering the cigarette bundle CB, not only aluminum-vapor-deposited paper but also other various wrapping materials can be used. For example, the inner wrapper can be one having a layer for blocking the passage of moisture or an aroma, within itself.
Further, the manner of folding the inner and outer wrappers to form the upper face 28 and bottom face of the inner pack 10 and the bottom face of the envelope 12 is not restricted to that shown in the drawings.
Number | Date | Country | Kind |
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2004-333294 | Nov 2004 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP05/20631 | Nov 2005 | US |
Child | 11798441 | May 2007 | US |