Soft toy or doll

Abstract

A toy has a figure of a human or animal. The figure has a body made of a fabrics material and at least one appendage made of a soft flexible material. The appendage has a fabric piece fused to it during making and is joined to the body by stitched the fabric piece to the body.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

An example of the invention will be described with reference to the accompanying drawings in which:

FIG. 1 illustrates a soft toy having deformable arms and hair according to the invention,

FIG. 2 is a sectional view of the toy showing attachment of the arms,

FIG. 3 is an enlarged view of the joint III in FIG. 2,

FIG. 4 is the head of the toy,

FIG. 5 illustrates attachment of the hair detail in V of FIG. 4,

FIG. 6 illustrates the arm component of the toy,

FIGS. 9 through 10 illustrate bonding of a joining sleeve to the arm, and

FIGS. 11 to 15 illustrate different toys having features of the invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

FIGS. 1 through 10 depict a soft toy in a monkey shape. The monkey comprises a body 2 with head 3, disproportionately long arms 4 and legs 5. The head 3 has features such as eyes, nose, mouth and ears on its exterior and a crop of wildly sparkly hair 6. The body, legs and head of the monkey are constructed in known manner with a soft plush textile covering filled with soft resilient cotton fiber filler.

The arms 4 and hair 6 of the toy are made of a soft and highly flexible gelatinous compound. This gelatinous compound is described in applicant's UK patent 2391869, the contents of which are incorporated herein by reference. It consists of SEEPS or SEBS and a mineral oil in the ratio of between 1:5 and 1:30. The compound has its tackiness removed by the introduction of an antioxidant during the compounding process. Being made of this compound the arms 4 and hair 6 of the toy are resiliently stretchable and deformable by children in play.

The arms 4 and hair 6 are made by forming the gelatinous compound in a mold in the desired shape. During molding a fabric attachment sleeve 7 is bonded to the joint end of the gelatinous compound part. The parts, arms 4 and hair 6, are attached to the toy 1 by sewing the fabric attachment sleeve 7 to the toy at a seam 8.

A mold is produced in known-manner for forming the gelatinous material into the desired shape of the toy or doll part, in this case arms 4 and hair 6. The arms 4 are made hallow so as to be more flexible and stretchy. The fabric sleeve 8 is positioned with one of its ends in the mold and the mold closed. Molten gelatinous compound is injected into the mold, and as the gelatinous compound sets it is fused to the end of the textile sleeve 7. On ejection from the mold there is preformed a body part, such as arm 4 of FIG. 6, that has at one joint end 13 a portion of the textile sleeve 7 expose for sewing the part to the toy 1.

The sleeve 7 can be bonded to the arm in different ways as depicted in FIGS. 7 through 10. In FIG. 7 the sleeve 7 is bonded to the external surface 14 of the arm 4 wall. In FIG. 8 the sleeve is sandwiched within the wall of the hallow arm 4. In FIG. 9 the sleeve 7 is bonded on the internal surface 15 of the arm 4 wall. In FIG. 10 two sleeves 7 and 9 are bonded one each on the external surface 14 and the external surface 15 of the arm 4 wall for additional strength.

In attaching an item such as hair 6, which is molded in solid form, fabric tabs 11 are inserted in the mould to bond with the underside 12 of the hair 6. The tabs 11 are then sewn to the head 3 of the toy.

Hands 16 at the distal ends 17 of the arm 4 can be formed with gelatinous material such that they are entirely of the solid gelatinous material. Alternatively, hands 16 are made of plush fabric filled with cotton fiber and sewn to second sleeves bonded with the distal end 17 of the hallow arms 4 in the same manner as sleeves 7.

FIGS. 11 through 15 show how the invention can be used to produce other toys. In FIGS. 11 through 13 a humanoid doll has a nose, tongue and hair made of gelatinous material so as to produce stretchy deformable facial features of the doll. In FIGS. 14 and 15 a toy elephant is made with a gelatinous compound trunk that can be stretched and deformed.

It should be appreciate that modifications and alternations obvious to those skilled in the art are not to be considered as beyond the scope of the present invention. For example, the outer elastic compound may be of another type. Other suitable materials which are highly elastic and of comparable softness may be used which include:

Thermoplastic Rubber (TPR) compounds and alloy

Thermoplastic Polyurethane (TPU) compounds and alloys

Thermoplastic Vulcanizates (TPV) compounds and alloys

Thermoplastic Olefins (TPO) compounds and alloys

Poly Vinyl Chloride (PVC) compounds and alloys

Gelatinous compositions of Styrene Block Copolymers (SBC)

Natural Rubber.

Claims

1. A toy comprising a figure of a human or an animal having at least one appendage made of a soft flexible material, wherein the appendage is attached to the figure by a fabric piece that is fused to the appendage and is stitched to the figure.

2. The toy of claim 1 wherein the appendage is made of an elastomeric gel plastic formed in a mold with the fabric piece.

3. The toy of claim 1 wherein the appendage is made of an elastomeric gel plastic formed in a mold and is bonded to the fabric piece by adhesive.

4. The toy of claim 1 wherein fabric piece is a fabric sleeve that is fused about an outer end of the appendage.

5. The toy of claim 1 wherein the appendage has a distal end having an indentation or hollowed end into which the fabric piece is fused.

6. The toy of claim 1 wherein the appendage has a wall and is hollow at its center and the fabric piece has an end that is fused within the wall.

7. The toy of claim 1 wherein the gelatinous compound consists of SEEPS or SEBS and a mineral oil in a ratio of between 1:5 and 1:30.

8. The toy of claim 1 wherein tackiness of the gelatinous compound has been removed by the introduction of an antioxidant during the compounding process.