The present invention relates to a SOH/SOC detecting device for a power storage element such as a secondary battery, the device being operable to detect the state of charge (SOC), which indicates the remaining energy amount of the power storage element, and the state of health (SOH) of power storage performance, which indicates the degree of deterioration or aging compared with the initial power storage performance.
The present invention further relates to a power storage element managing unit with a diagnostic function, the unit being capable of performing diagnosis and determining the state of health (SOH), which indicates the degree of deterioration of a power storage element compared with the initial state, upon charging or discharging of the power storage element.
Secondary batteries, which is an example of power storage element, are widely used in electronic devices, motorized equipment, vehicles, and the like. Examples of secondary batteries include lead-acid batteries, nickel-hydrogen batteries, and lithium-ion batteries. Secondary batteries can be repeatedly used with repetitive charging and discharging. Such secondary batteries can be appropriately utilized only when the user can recognize the degree of deterioration (SOH: State of Health, the current performance relative to the initial state (=100%); also referred to as a deterioration rate) of the secondary battery, as well as the remaining power (SOC: State of Charge, also referred to as a charging depth, in which 0% indicates “EMPTY” and 100% indicates “FULL”) of the secondary battery.
Various techniques for estimating the SOH and the SOC of a secondary battery have been previously proposed (see, for example, Patent Documents 1 to 3).
In addition, although secondary batteries are widely used in various fields, there is no means for accurately detecting the remaining power of a secondary battery; therefore, the users of devices having secondary batteries as power sources are actually suffering from a trouble of sudden malfunction of the device caused by depletion of electrical energy, as well as anxiety over such a trouble.
This trouble is derived from the problem such that, when a method of measuring the terminal voltage of the secondary battery and estimating the remaining power in association with the measured terminal voltage is performed, as shown in
In addition, as another method of detecting the remaining power of a secondary battery, a method of estimating the remaining power by performing time integration of entering and exiting currents and adding or subtracting the increased or decreased amount of electricity from the battery to/from a reference value has been used. This case, however, poses a problem in reference value setting, for example, determination as to whether the reference value is set to a fully-charged value or a non-charged value (0), and also has a defect that the loss inside the battery at the time of charging and discharging is not reflected in the power storage amount, thus resulting in rather lenient estimation in the detection of the remaining power.
A technique for accurately detecting the remaining power of a secondary battery is indispensable not only for electric vehicles which will be further widespread in the future but also for devices driven by electrical energy stored in a battery, and establishment of such a technique is in urgent need.
A secondary battery has two electrodes, i.e., a negative electrode and a positive electrode, and materials constituting these electrodes are selected so that the chemical potential of the negative electrode is higher than that of the positive electrode. Further, when the working medium deposited on the negative electrode, such as lithium ions in a lithium-ion battery, slide down to the positive electrode, energy proportional to the difference in chemical potential and the number of lithium ions is released to an external electric circuit to produce energy. This is the discharge process of a secondary battery.
Further, in the process of charging a secondary battery, the potential of the positive electrode is increased to a higher level than that of the negative electrode so that the working medium deposited on the positive electrode is fallen to the negative electrode. This process requires an external power source for increasing the potential.
As understood from above, the operation inside the secondary battery may simply be regarded as transfer of the working medium between the positive electrode and the negative electrode; however, since an electrochemical reaction of oxidation/reduction occurs in the electrode or at the electrode interface, for example, quantification of the reaction amount per unit of time, control of the amount change, and the like require an extremely complicated and substantial device configuration.
However, regarding the use of electric energy from a secondary battery, since a device circuit or an electronic device simply depends on the flow of electrons, if an electrochemical reaction can be detected efficiently and promptly, it is presumably possible to appropriately recognize the battery state and establish a managing method thereof.
Therefore, such a detection of a battery state based on an electrochemical reaction in a secondary battery has been desired.
Specifically, in a system in which electric energy is extracted from a charged secondary battery, and the extracted energy is converted into power to perform an intended operation, such as an electric vehicle including electric automobiles and hybrid cars, its required basic performance is that the remaining power (state of charge) can be accurately measured and confirmed in a short time during the operation. However, in many cases of the existing technologies, the user can recognize the state of charge only unclearly, and is therefore often involved in unexpected trouble or a failure in operating an electric vehicle in an expected manner.
The batteries used in these electric devices, electric vehicles, and the like are so-called secondary batteries such as lead-acid batteries, nickel-hydrogen batteries, and lithium-ion batteries, which can be repeatedly used by repetitive discharging and charging. For example, charging and discharging of a lithium-ion battery are performed in such a manner that lithium ions in the secondary battery move between a positive electrode and a negative electrode through a nonaqueous electrolyte, and the lithium ions are inserted into or desorbed from an active material of the positive electrode or the negative electrode.
The performance of these secondary batteries deteriorates as charging/discharging is repeated many times or due to overcharging or overdischarging, because the initial storage capacity cannot be maintained due to deterioration of an electrolyte, which is an internal structure present in an electrolytic solution of the secondary battery, damage or condition change of an electrode plate, and the like. This ultimately causes fatal damage of the secondary battery.
In view of the above, there has been a demand for a technique of accurately and instantaneously detecting the SOH and the SOC of a power storage element such as a secondary battery.
In recent years, devices using electrical energy temporarily stored in a battery mounted on a photovoltaic power generation panel (also referred to as a solar cell panel or PV), an electrically driven vehicle (EV), a power storage device, or the like, or portable devices using electrical energy temporarily stored in a small battery mounted on various information terminals or the like have been rapidly widespread.
However, the output voltage is merely 1.2V for nickel metal hydride batteries, 2V for lead-acid batteries, and less than 4V for lithium-ion batteries, which are excessively low as a single cell. For this reason, there are many devices in which a plurality of cells are connected in series to form a battery pack to produce a high voltage of at least 12V or as high as 360V, thereby increasing the power.
During charging and discharging of such a battery pack, the current flow is equal both upon charging and discharging in any cell, whereas the voltage of each cell according to the current is usually different. Therefore, observation of the battery voltage of the entire battery pack is not enough, because the voltage of each cell varies, and it is possible that a given cell has a value more than an allowable value for a battery cell. A cell with an excessive value may cause a battery system trouble (so-called a hazard) such as swelling, heat generation, smoke generation, explosion, and the like. Further, when a battery is connected to a load, an abnormal decrease in the voltage of a given cell is often covered by the voltage of another cell and power is forcibly supplied to the load. In this case, the cell may have an over-discharge state and result in electrode destruction. Upon next charging, this cell induces over-charging prior to other cells, thus causing a hazard in various battery systems.
In order to prevent such hazards in various battery systems, it is indispensable to always monitor the voltage of each cell (unit cell), which is a constituent element of the battery system, detect individual voltage data, and perform an appropriate control based on the data, thereby ensuring the long life and safety of the battery system. Therefore, a battery management system (BMS) has hitherto been used as a device for monitoring the voltage of each cell (unit cell) of a battery system and performing predetermined control on the battery system. The battery management system includes a battery management unit (BMU) as a unit for measuring voltages and temperatures of individual cells included in the battery system and performing monitoring and control (protection) of the battery system.
In order to perform diagnosis using a diagnostic device for performing, for example, diagnosis of deterioration of a power storage element, the power storage element is removed from a device incorporating the power storage element and is attached to the diagnostic device. In contrast, if the diagnosis is performed using a battery management system (BMS), the diagnosis of a power storage element must be performed in a state in which the power storage element is attached to the power storage element module. Therefore, it is necessary to perform the diagnosis using a BMS even during charging and discharging, unlike the case of performing diagnosis with a diagnostic device.
More specifically, while diagnostic devices perform diagnosis with respect to a power storage element in an unused state (non-charging/discharging state), BMSs are used to diagnose a power storage element being used (being charged or discharged).
In addition, power storage elements are used in many different ways. For example, they are detachable from a device that supplies electric power in some cases; in other cases, they are attached as a part of a device (for example, a power storage element module) in an undetachable state (in which the power storage element cannot be detached from the device). Since a diagnostic device that performs diagnosis by being connected to an arbitrary power storage element can be installed in any place and environment during the diagnosis, and therefore is less likely to be affected by the environment (for example, temperature environment) in use. However, when diagnosis is performed using a BMU for managing a power storage element attached to a device, the environment in use changes depending on the installation location of the device, and the diagnosis is likely to be affected by the environment in use. As a result, the measurement result of SOH may be affected by a temperature change or the like. Therefore, when diagnosis is performed using a BMU, a technique of allowing diagnosis of a power storage element under variable temperatures in use, more specifically, a technique of allowing diagnosis in environments having a wide range of temperature will be necessary.
Under such circumstances, there has been a demand for a power storage element managing unit capable of accurately detecting the SOH of a power storage element in a wide range of temperature environments.
An object of the present invention is to provide a SOH/SOC detecting device for a power storage element, the device being capable of accurately and instantaneously detecting the state of health SOH and the state of charge SOC of a power storage element, such as a secondary battery, thereby enabling recognition of a battery state.
Another object of the present invention is to provide a power storage element managing unit capable of accurately detecting the state of health SOH of a power storage element according to a wide range of temperature environments.
The problem to be solved by the present invention is as described above, and means for solving the problem is described below.
Specifically, the SOH/SOC detecting device for a power storage element according to the present invention is a SOH/SOC detecting device for detecting the state of health SOH and the state of charge SOC of a power storage element, the device comprising:
a control unit having a calculating means for executing a predetermined calculation; and
a measuring means for measuring a voltage and a current of the power storage element,
the control unit determining overvoltage δ during the operation of the power storage element by calculation based on measured values of rising voltage and current at a start of charging of the power storage element according to the battery equation shown in [Math. 1] below.
wherein Δν represents a differential voltage between a terminal voltage v of the power storage element and an electro motive force ηeq*, Δνi represents a potential difference generated by an oxidation-reduction reaction on an electrode surface during operation, and the constant f represents a physical constant based on the Faraday constant, the Boltzmann constant, and the absolute temperature.
More specifically, in the SOH/SOC detecting device for a power storage element according to the present invention, the control unit measures the rising voltage at the start of charging of the power storage element, performs individual calculations of “overvoltage δ” and “potential difference due to internal resistance” based on the difference of the rising voltage from a balanced voltage according to the “battery equation” shown in [Math. 1], and detects “dynamic internal resistance” due to the electrode reaction from a current value simultaneously measured.
The details of the “battery equation” are described later.
In the SOH/SOC detecting device for a power storage element according to the present invention, the control unit determines the overvoltage δ during operation according to the condition of [Math. 1] where the two equations are equal.
In the SOH/SOC detecting device for a power storage element according to the present invention, the control unit measures a time course of a fall voltage when charging of the power storage element is blocked to calculate electrolyte characteristics of the power storage element.
As a result, the movement of the working medium (for example, lithium ions) in the electrolyte charged between the electrodes can be accurately and precisely determined. This further determines the quality of the characteristics of the electrolyte, which is a battery constituent member that affects the battery characteristics.
The electrolyte characteristics refer to numerical values of a diffusion resistance, an electrophoretic resistance, and a capacitor component formed by repulsion between ions, which are regarded as electric characteristic values of the electrolyte. By determining these numerical values, an electrical equivalent circuit can be established, and the SOC and the SOH can be accurately identified by correcting them in view of the electrolyte characteristics even during charging or discharging.
In the SOH/SOC detecting device for a power storage element according to the present invention, the control unit determines the dynamic internal resistance Dir during charging according to the measured value of the voltage and the battery equation of [Math. 1], and calculates the state of health SOH from the Dir.
More specifically, in the SOH/SOC detecting device for a power storage element according to the present invention, the control unit determines the dynamic internal resistance Dir during charging according to the measured value of the voltage and the battery equation shown in [Math. 1], and calculates the capacity of the battery from the minimum Dir obtained by determining the minimum value of Dir by referring to the state of charge SOC.
In the SOH/SOC detecting device for a power storage element according to the present invention, the control unit obtains a battery capacity by determining a battery-specific coefficient according to [Math. 2], which is a voltage-current characteristic expression with respect to the overvoltage δ, according to the measured value of the voltage and the battery equation of [Math. 1].
I=2K0Sc sin h(½fδ) [Math. 2]
The SOH/SOC detecting device for a power storage element according to the present invention is a SOH/SOC detecting device for detecting the state of health SOH and the state of charge SOC of a power storage element, the device comprising:
a measuring means for measuring a voltage and a current of the power storage element; and
a control unit having a calculating means for executing a predetermined calculation,
the control unit determining overvoltage δ during the operation of the secondary battery by calculation based on a predetermined condition regarding charging or discharging of the power storage element according to the battery equation shown in [Math. 1].
wherein Δν represents a differential voltage between a terminal voltage v of the power storage element and an electro motive force ηeq*, Δν1 represents a potential difference generated by an oxidation-reduction reaction on an electrode surface during operation, and the constant f represents a physical constant based on the Faraday constant, the Boltzmann constant, and the absolute temperature.
In the SOH/SOC detecting device for a power storage element according to the present invention, the predetermined condition is a time course of a fall voltage at a start of discharging.
In the SOH/SOC detecting device for a power storage element according to the present invention, the predetermined condition is a measured value of a rising voltage when discharging is blocked.
In the SOH/SOC detecting device for a power storage element according to the present invention, the predetermined condition is a measured value of a rising voltage when a charging current is increased or when a discharging current is decreased.
In the SOH/SOC detecting device for a power storage element according to the present invention, the predetermined condition is a time course of a fall voltage when a charging current is decreased or when a discharging current is increased.
In the SOH/SOC detecting device for a power storage element according to the present invention, the predetermined condition is a time course of a fall voltage in transition from charging to discharging.
In the SOH/SOC detecting device for a power storage element according to the present invention, the predetermined condition is a measured value of a rising voltage in transition from discharging to charging.
Further, the power storage element managing unit of the present invention is a power storage element managing unit that measures the state of health SOH of a power storage element connected to a load, the unit comprising:
a current measuring means for measuring a current of the power storage element during charging or discharging; and
a control unit having a calculating means for executing a predetermined calculation,
the control unit comprising:
a SOH calculation unit that calculates the state of health SOH of the power storage element based on dynamic internal resistance Dir of the power storage element in a brand-new state and current dynamic internal resistance Dir of the power storage element;
a storage unit for storing the dynamic internal resistance Dir of the power storage element in a brand-new state.
The power storage element managing unit of the present invention further comprises:
a temperature measuring means for measuring a temperature of the power storage element,
wherein the control unit comprises an acquisition unit that acquires the temperature of the power storage element by the temperature measuring means, and, based on a relationship between the temperature of the power storage element and the dynamic internal resistance Dir of the power storage element in a brand-new state stored in advance, acquires a dynamic internal resistance Dir of the power storage element in a brand-new state corresponding to the temperature of the power storage element, and the SOH calculation unit calculates the state of health SOH of the power storage element based on the dynamic internal resistance Dir of the power storage element in a brand-new state acquired by the acquisition unit.
The power storage element managing unit of the present invention is attached to an apparatus in which another power storage element is incorporated, and measures the state of health SOH of another power storage element.
The SOH/SOC detecting device for a power storage element of the present invention is capable of accurately and instantaneously detecting the state of health SOH and the state of charge SOC of a power storage element, such as a secondary battery.
The power storage element managing unit of the present invention makes it possible to provide a power storage element managing unit capable of accurately detecting the state of health SOH of a power storage element according to a wide range of temperature environments.
The measurement principle for measuring the state of health SOH and the state of charge SOC of a power storage element, such as a secondary battery, according to the present invention is described below with reference to the drawings. Hereinbelow, the present invention is specifically explained by describing a secondary battery as an example of power storage element. Hereinafter, a secondary battery may be simply referred to as a battery.
One of the methods for accurately detecting the state of charge of a secondary battery is a method of accurately quantifying the relationship between an increase or decrease in electro motive force (EMF) and an increase or decrease in state of charge in advance, and then measuring the EMF and determining the value of the state of charge. However, although the current state of charge can be detected from a balance of charge by reducing the used power from the original state of charge while measuring as long as the original state of charge is accurately determined, if the original state of charge is not accurately measurable, the resulting calculation of state of charge is unreliable. In particular, supply of electricity during charging and extraction of electricity during discharging involve heat loss due to electrical resistance (internal resistance) inside the battery, thus causing an error of the balance; therefore, accurate measurement of the state of charge is nearly impossible.
Another method for accurately measuring the state of charge of a secondary battery is measurement of the electro motive force of a battery. However, the voltage during operation does not indicate the electro motive force, and the measured value fluctuates very slowly when the operation is stopped. For example, when the charging is blocked, the voltage value gradually decreases and settles at a constant value over a long period of time. Further, when the discharging is blocked, the voltage gradually increases and converges to a constant value also over a long period of time.
The voltage thus converged is the electro motive force of a battery, which is an indicator of the state of charge (SOC) of the battery. More specifically, the measurement of electro motive force takes an extremely long time, and the measurement is impossible once the battery is charged or discharged unless the battery is left unattended for a long time. Therefore, it is not possible to measure the state of charge of a battery, i.e., a usable amount of electricity (power) every moment, thus making it difficult to control equipment having a battery and causing troubles in using batteries.
As shown in
The measurement principle according to the SOH/SOC detecting device for a secondary battery of the present invention and the power storage element managing unit of the present invention applies a “battery equation” obtained as a result of a battery reaction theory, for the purpose of instantaneously and accurately measuring the state of charge or the like of a secondary battery.
The “battery equation” is specifically an equation originated from a battery reaction theory related to the secondary battery, and is a circuit equation based on overvoltage and reaction resistance associated with oxidation-reduction reactions.
The SOH/SOC detecting device for a secondary battery of the present invention and the power storage element managing unit of the present invention instantaneously measure a dynamic internal resistance Dir from a battery equation when specifying the battery capacity of the secondary battery, and calculate the state of charge (SOC) or the state of deterioration (also referred to as SOH or state of health), which is the current capacity of the secondary battery, using a constant unique to the battery type.
The device for detecting the state of health and the state of charge of a secondary battery of the present invention and the power storage element managing unit of the present invention also perform another method of instantaneously measuring a current characteristic coefficient by using both a battery equation and a voltage-current equation, and instantaneously measuring a capacity proportional to the coefficient to calculate the state of charge (SOC) or the state of health (SOH), which is the current capacity of the battery.
The outline of the logic related to the battery reaction is described below, as additional explanation of the “battery equation” established by the present inventors.
Although the following description is based on the configuration of a lithium-ion battery for the sake of convenience, the description is not to particularly limit the type of battery.
First, overvoltage and current are discussed, assuming that the battery reaction at the negative electrode is a reaction rate-limiting step. The limitation of reaction speed is described below for reference. A battery is mainly made of a positive electrode, a negative electrode, and an electrolyte that controls ion transfer between the electrodes. The amount of electrons or the amount of ions passing through these electrodes per unit of time is regarded as equal based on the logic of continuity. Therefore, the amount of electrons/ions flowing through the constituent that is most difficult for them to pass through regulates the entire flow, and therefore is referred to as the limitation of reaction speed.
The oxidation-reduction reaction is expressed by the following formula based on the Arrhenius theory, and the current density is determined by the following equation, provided that the abbreviations are defined as follows.
−i=nF{Kred0Co(0,t)e−(1−α
wherein i represents the current density in the negative electrode, n represents the number of charged electrons (1 for lithium ion), F represents the Faraday constant (96000 [c·mol−1], k0red and k0ox represent reduction/oxidation speed constants, c0(0,t) and cr(or,t) represent oxidant/reductant concentrations on a reaction interface, αc represents mobility (generally ½), f=F/RT (R represents the atmosphere constant, T represents the absolute temperature), and η represents overvoltage.
Since the current is 0 in the equilibrium state, the balanced voltage ηeq can be easily calculated from [Math. 1].
More specifically, the balanced voltage ηeq has a different value depending on the concentration ratio c0 (0,t)/cr(0,t).
The concentration at the reaction interface has a constant value when the time t has passed infinitely. This is expressed by the following formula.
c
r(0,∞)→cr*co(0,∞)→co* [Math. 3]
Therefore, by substituting them into [Math. 2], the following Nernst equation is obtained.
Eco′ is expressed as follows.
The balanced voltage in a transient state is expressed on the basis of a voltage in an equilibrium state when a sufficient time is taken. It is considered that the charging current flows until time to−, and therefore the concentration of the oxidant at the interface is maintained immediately after the current is cut off at time to+ (see
The balanced voltage at this time is expressed by [Math. 3], and the balanced overvoltage after being left for a long period of time is expressed by [Math. 4]. By taking the difference, the following equation is obtained.
Δηeq (t) is a potential that is present when a tank circuit of a capacitor and a resistor is formed as an electrical equivalent circuit by diffusion of lithium ions in an electrolyte in a dissolved form far from the electrode, and diffusion of lithium ions in an oxidation-reduction field or electrophoresis thereof in an electric field in the immediate vicinity of the electrode (see
An electrical double layer refers to a layer in which positive charges and negative charges are arranged to face each other with a very short distance at the interface between an electrode and an electrolyte solution.
[Formation Process of Δηeq (t)]
At the rise of the charging current I after the long-term stationary state, for example, the reduction reaction at the negative electrode corresponds to the concentration co(0,t) of the oxidant present on the reaction surface at t=0, and this value is equal to co* considering the long-term stationary state.
By the negative electrode reaction, this concentration is consumed and reduced, and is stored as cr*.
In order to compensate the consumption, it is necessary to supply oxidants from the offshore, and Δηeq (t) is equal to the value obtained by multiplying the natural logarithm of the ratio of the initial co* to the co(0,t) during the compensation by a physical constant.
At this Δηeq (t), the ions that have reached the combative reaction surface are repelled by the predecessor ions, and an ion counter zone is formed to be so-called an electrical double layer. At the same time, the diffusion forms a stable tank circuit. This formation process is expressed by the following equation.
When the charging was performed for a certain time (τ=to) and is blocked thereafter, the potential difference of the tank circuit immediately after the blocking is expressed by the following equation.
The voltage v(t) after the blocking is expressed by the following general formula.
This equation includes Δηeq (0), T, and ηeq*,1 as unknown numbers, which are determined from the following three simultaneous equations.
Then, assuming t2=2t1, three point voltage measurement is performed at equal time intervals. Then, further assuming e−t 1/T=x, the above three equations become the following algebraic equations.
[Math. 11]
ν(0)=Δηeq(0)+ηeq,1* (a)
ν(t1)=Δηeq(0)·x+ηeq,1* (b)
ν(2t1)=Δηeq(0)·x2+ηeq,1* (c)
The solution of the equations is obtained as follows.
Using this relationship, measurement of voltages ν(0), ν(t1), and ν(2t1) after the blocking determines the tank circuit voltage Δηeq(0) corresponding to the charging current, the electro motive force ηeq*,1 corresponding to the time of complete discharge of the tank circuit, and the tank circuit time constant T, thereby enabling quantitative determination of the electrolyte characteristics.
As shown in
The following discusses overvoltage and current, assuming that the battery reaction at the negative electrode is a reaction rate-limiting step.
The current flows only after an overvoltage δ greater than the balanced voltage (Δηeq+ηeq*) is added. By introducing the equation η=δ+Δηeq+ηeq* in [Math. 1] and changing the form, the following equation is obtained.
−i=√{square root over (Kred0Kox0)}√{square root over (Co(0,t)cR(0,t))}·e1/2fδ{e−fδ−1} [Math. 13]
Then, a calculation was performed using the relational expressions [Math. 1], [Math. 2], [Math. 3], and [Math. 4], while assuming that the mobility αc=½, and the number of charged electrons n=1.
[Math. 13] is a relational expression to determine a current density established with respect to the displacement δ from an arbitrary balanced voltage. Since the current I is obtained by multiplying this expression by the effective electrode surface area S, the current-potential relational expression is as follows.
Kx in [Math. 14] can be expressed as follows.
K
x
=FS
c√{square root over (Kred0Kox0)}√{square root over (Co(0,t)Cr(0,t))} [Math. 15]
δ is an overvoltage value greater than the virtual balance (balanced voltage; ηeq*+Δηeq), provided that the current value is determined by δ (greater than the balanced voltage ηeq*)+Δηeq.
ηeq* is a potential determined by the concentration ratio of oxidant and reductant at the electrode interface in the stable period, and Δηeq corresponds to the excess of the concentration at the reaction interface required according to the operating current at the time of the operating reaction, which changes the equilibrium potential (see
The dependence of current I on the very small overvoltage δ serves as the conductance at the operating point, and the reciprocal thereof serves as the resistance, i.e., the dynamic internal resistance Dir at the operating point. This is expressed by the following equation.
Further, Kx is changed as follows using [Math. 6].
K
x
=FS
c√{square root over (Kred0Kox0)}√{square root over (Co(0,t)Cr(0,t))}≈FSc√{square root over (Kred0Kox0)}√{square root over (Cr*Co*)}·ef/2Δη
The product of the dynamic internal resistance Dir derived from [Math. 16] and the current I derived from [Math. 14] is a function dependent only on the operating overvoltage δ regardless of the battery, as shown in the following [Math. 18].
By thus setting the elements (δ, Δηeq, Dir, I) for determining the voltage-current characteristics, it is possible to illustrate a schematic diagram showing the characteristics (see
During the operation, the electrical double layer described above is formed on the electrode interface by the flow of ions in the electrolyte, and the equilibrium potential of Δηeq shown in
According to
Δν=δ+Δν2=δ+Dir×1 [Math. 19]
The current equation is as follows.
I=2K0Sc{sin h(½f(Δηeq+δ))−sin h(½f(Δηeq)) [Math. 20]
Dir at the operating point is obtained by the following equation.
Therefore, the following equation can be obtained.
This is substituted in [Math. 19] to establish the following “battery equation”.
At a rise from the stationary state, the current is expressed by the following equation. Since the electrical double layer in the electrolyte has not been formed on the electrode surface, it is expressed by the general formula wherein Δηeq=0.
I=2K0Sc sin h(½fδ) [Math. 24]
According to
Δν=δ+Dir×I [Math. 25]
The dynamic internal resistance Dir from the stationary state can be expressed by the following equation.
K
0
=F√{square root over (Kred0Kox0)}√{square root over (Co*Cr*)} [Math. 27]
The product of Dir and I can be expressed as follows.
In conclusion, the following three equations are obtained.
The horizontal axis in
More specifically, the graph of
The graph data (map data) shown in
In the actual operation, all of the microcomputer mounted inside the detection device 1 (measurement controller 14) and the microcomputer 3a mounted inside the BMU 3 perform the calculation. A description is given below to explain how each microcomputer goes through a calculation process and presents a calculation result.
Upon the charging of a secondary battery,
1) a current is applied.
2) Av is measured, and an intersection with the curved line graph of Δv1 is determined using
3) the current function with respect to δ has a different coefficient depending on SOC and has a characteristic curve corresponding to SOC as shown in
K
0
=F√{square root over (Kred0Kox0)}√{square root over (Co*Cr*)}=K00√{square root over (SOC(1−SOC))} [Math. 30]
The following equation is obtained from the above equation.
I/K
00
S
c=√{square root over (SOC(1−SOC))}·sin h(½fδ) [Math. 31]
This equation is the current equation in
Therefore, if the SOC at the time of operation is known, the point (δ, I/KooSc) passing through the intersection of (I/KooSc) depending on the type of electrode is determined from the intersection, and this point can be regarded as an operating point corresponding to SOC.
If the right side of [Math. 31] is determined, the characteristic value Koo specific to the battery type and the effective electrode surface area Sc are determined by introducing the measured current I in the left side.
In the characteristic diagram shown in
K
0
S
c
=FS
c√{square root over (Kred0Kox0)}·½
According to this equation, the SOH serving as the battery performance index indicating the current performance of the battery is determined, and the SOH serving as the battery performance index is determined according to the chart shown in
The description above is the principle for the detection of the state of health and the state of charge of a secondary battery based on the “battery equation”.
The correlation between the mathematical formula analysis described above and the qualitative phenomenology is described below for reference.
The following describes battery electro motive force Vemf and dynamic internal resistance Dir using the equivalent circuit of a battery (the secondary battery 10 in the present embodiment) shown in
A battery is a simple electric circuit when it is expressed by an equivalent circuit. More specifically, a battery is expressed by a series connection of a battery element having a charge amount (storage capacity) Q (unit: coulomb), which is electric energy, and a pure resistor (conductance) directly connected to the battery. Specifically, as shown below, when the voltage between the battery terminals (A-B) is represented by V, the current flowing between the battery terminals (A-B) is represented by I, the dynamic internal resistance is represented by Dir, and the battery electro motive force is represented by Vemf, the battery can be expressed by an equivalent circuit as shown in
V: voltage between battery terminals (A-B)
I: current flowing between battery terminals (A-B)
Dir: Dynamic Internal Resistance
Vemf (=ηeq*): battery electro motive force (potential difference between a positive electrode and a negative electrode in a stationary state)
The battery electro motive force Vemf means a voltage between the battery terminals (A-B) in a state where the battery is not connected to an external circuit and no current flows (stationary state). For example, in the case of a lithium-ion battery, which is an example of a secondary battery, the battery electro motive force Vemf is not a flow of lithium ions Li+ or electrons e−, but is an ion potential difference between a cathode and an anode. Therefore, the ion potential difference is represented by a difference in ratio of sites occupied by lithium ions Li+ between the cathode and the anode.
For example, in the case of a lithium-ion battery, the storage capacity Q means the size of a space in which lithium ions Li+ are stored in the negative electrode. More specifically, a large storage capacity Q indicates large volumes of the negative electrode and the positive electrode (a large number of sites) (the Ko value of [Math. 32] is large). It also means that the action surface is large (the Sc value of [Math. 32] is large), and the permeation of lithium ions Li+ into both electrodes is fast and large.
The storage capacity Q decreases with the deterioration of the secondary battery 10. The deterioration of the secondary battery 10 means that the dynamic internal resistance Dir increases and the lithium ions do not come into contact with the battery electrodes and thus do not function. The cause of the increase in dynamic internal resistance Dir is presumably, for example, an increase in resistance in electrophoresis of lithium ions, a decrease in reaction speed, a decrease in diffusion speed, a decrease in number of sites for lithium ions in the anode and the cathode, and the like. The dynamic internal resistance Dir increases as charging and discharging are repeated, and as a result, deterioration of the secondary battery 10 proceeds.
The dynamic internal resistance Dir derives from a battery reaction, and decreases as the reaction area enlarges. The battery capacity Q increases as the reaction area enlarges. The following specifically describes the relationship between the storage capacity Q and the dynamic internal resistance Dir.
The following explains a simplified concept of the relationship between the storage capacity Q and the dynamic internal resistance Dir.
When the micro action surface element as a counter element of the negative and positive electrodes is represented by dS, the battery element can be represented by an equivalent circuit using dS.
The conductance ρ, which indicates the easiness of flow of the current in the circuit per unit action surface area, is expressed as:
P=1/r
wherein r represents the resistance per unit area, and the dynamic internal resistance Dir is expressed by the following formula:
Dir=1/∫ρ ds=1/ρ S=r/S (a)
wherein S represents an effective working surface area (reaction surface area).
Further, the storage capacity Q of the entire area is expressed as:
Q=∫ qdS=qS (b)
wherein q represents an electric capacity per unit area.
From the above formulas (a) and (b), the following relationship:
Dir×Q=qr=K (c)
is obtained. In the equation, K is a constant (a certain value) unique to the type of secondary battery.
More specifically, in the secondary batteries of the same type having different storage capacities Q, since the value obtained by multiplying the storage capacity Q by the dynamic internal resistance Dir is constant as in the above equation (c), the dynamic internal resistance Dir is inversely proportional to the storage capacity Q and therefore decreases in a battery having a large storage capacity Q, and the storage capacity Q is inversely proportional to the dynamic internal resistance Dir and therefore decreases when the dynamic internal resistance Dir increases. As the effective working surface area S decreases, the storage capacity Q decreases while the dynamic internal resistance Dir increases. Therefore, by calculating the dynamic internal resistance Dir, the storage capacity Q can be calculated using the K value.
The dynamic internal resistance herein refers to Dir obtained from the battery equation according to the present embodiment.
A SOH/SOC detecting device 1 for a secondary battery 10 (also simply referred to as a detection device 1 in the present embodiment) is described below as one embodiment of the present invention with reference to the drawings. The secondary battery 10 refers to a battery that can be repeatedly charged and discharged, and that can convert electrical energy into chemical energy and store the chemical energy, and conversely, convert the stored chemical energy into electrical energy and use the electrical energy. Examples of the secondary battery 10 include a nickel-cadmium battery, a nickel-hydrogen metal battery, and a lithium-ion battery.
The structure of the detection device 1 described in the present embodiment may be any configuration insofar as it enables the functions described in the present embodiment; the structure can be modified as appropriate. The secondary battery 10 is connected to the power supply unit 11 via the current detector 12.
The power supply unit 11 includes a transformer/rectifier circuit that converts commercial alternating-current power into direct-current power. The power supply unit 11 serves as a power source and supplies an output voltage of, for example, about 1.2 times the rated voltage of the secondary battery 10, thereby supplying a current of about 0.1 C or more of the battery capacity. The power supply unit 11 has an external voltage control terminal (not shown) and is connected to the secondary battery 10 via the external voltage control terminal.
The voltage detector 13 measures the voltage of the secondary battery 10, and detects an inter-terminal voltage between the positive electrode (+) and the negative electrode (−) of the secondary battery 10 (this voltage is also referred to as a terminal voltage).
The current detector 12 and the voltage detector 13 constitute a measuring means for measuring voltages and currents of the secondary battery.
The measurement controller 14 includes a microcomputer or a PC (personal computer) including a central arithmetic device, a storage means (ROM, RAM, HDD, or the like), various kinds of I/F, and the like. The measurement controller 14 is capable of storing the measurement principle and calculations described in the present embodiment as a program, and is also capable of executing the program. That is, the measurement controller 14 includes a calculating means for executing the predetermined calculations. More specifically, the measurement controller 14 includes a current detection unit that detects a current value applied to the secondary battery 10 via the current detector 12, a voltage detection unit that detects a voltage value between the respective terminals of the secondary battery 10 via the voltage detector 13, an AD conversion unit that converts an analog signal detected by the current detection unit and the voltage detection unit into a digital signal, and the like. The storage means such as ROM stores various processing programs to be performed in the detection device 1 (for example, a program for following the measurement principle of the method for detecting the SOH and the SOC described in the present embodiment and performing the predetermined calculations using the detected voltage/current data), and the like.
The display means 15 displays information indicating the charging state of the secondary battery 10 (for example, the state of deterioration, etc.). The display means 15 is constituted of an LCD or the like. The display means 15 is capable of displaying, for example, the battery electro motive force Vemf, the dynamic internal resistance Dir, the state of health SOH (State of Health), and the state of charge SOC (State of Charge) as information indicating the charging state of the secondary battery 10.
The operating means 16 is a means by which a user performs an operation or the like to execute detection of the SOH and the SOC. The operating means 16 is, for example, an operation switch, a touch panel of a liquid crystal or the like, or a keyboard.
As shown in
The overvoltage δ and the dynamic internal resistance Dir are calculated from the measured value Av obtained with respect to the set value I of the current according to the equation of [Math. 23] or [Math. 25], and the capacity of a new cell of the same type is determined from a Dir ratio using data of dynamic internal resistance Dir and capacity Q measured from “EMPTY” to “FULL” in advance, as well as SOC and Δηeq* (=Vemf). The time required for this operation is calculated based on the measurement principle described above; therefore, the performance of the battery can be immediately determined within a second.
The state of health SOH, which is an index indicating the progress of deterioration of the secondary battery 10, is described below.
In the detection device 1 of the present embodiment, the measurement controller 14 calculates the SOH, which is a state of health indicating the deterioration state of the secondary battery 10 with respect to the charging/discharging cycle. The SOH is an index indicating the progress of deterioration of the battery, and is expressed by a ratio of the current storage capacity to the initial storage capacity. When the initial storage capacity is Qo, the SOH can be calculated according to SOH=(Q/Qo)×100.
As for the state of charge SOC, if the battery electro motive force Vemf can be accurately obtained by the measurement principle described above or the like, the obtained electro motive force can be defined as a voltage at which the state of charge of the secondary battery 10 is 100%.
In the detection device 1, the measurement controller 14 calculates the current storage capacity Q, SOH, and SOC of the secondary battery 10, and these parameters are output to the display means 15 to be displayed.
As described above, in the detection device 1 of the present embodiment, the measurement controller 14, which is an example of the control unit, is capable of calculating the overvoltage δ during the operation of the secondary battery 10 and Dir according to the battery equation of [Math. 25] and the equation of [Math. 28] based on the measured values of the rising voltage and the current at the start of charging of the secondary battery 10. Further, the state of health SOH can be detected by comparing the obtained Dir with the Dir of a brand-new secondary battery. This enables accurate and instantaneous detection of the SOH of the secondary battery 10. Therefore, the battery state (for example, the charging state) of the secondary battery 10 can be recognized whenever necessary.
Further, in the detection device 1 of the present embodiment, the measurement controller 14 determines an accurate change in electro motive force at the stationary state based on the measured value of the fall voltage at the time when the charging of the secondary battery 10 is blocked, Δηeq and ηeq* obtained from [Math. 9] to [Math. 11], and the “battery equation”, and determines the state of charge SOC by referring to a comparison table having a previously-measured electro motive force. As a result, even if the capacity of the secondary battery 10 decreases due to long-term use, the state of charge at that time can be acquired as a ratio and as an absolute value. This will alleviate user's anxiety about energy depletion.
Further, according to the detection device 1 of the present embodiment, the measurement controller 14 determines the dynamic internal resistance Dir during charging based on the measured value of the voltage by the voltage detector 13 and the battery equation shown in [Math. 23], and calculates the state of health SOH from the minimum Dir obtained by determining the minimum value of Dir by referring to the state of charge SOC. This enables accurate and instantaneous detection of SOH of the secondary battery 10. Therefore, the battery state (for example, the deterioration state) of the secondary battery 10 can be recognized whenever necessary.
Furthermore, according to the detection device 1 of the present embodiment, the measurement controller 14 obtains the battery capacity of the secondary battery 10 by determining the battery-specific coefficient (see [Math. 31]) that determines the voltage-current characteristic with respect to overvoltage δ based on the measured value of the voltage by the voltage detector 13 and the battery equation shown in [Math. 23].
More specifically, a specific measure to achieve this is determining the coefficient Ko of the current-voltage curve by applying
The SOH/SOC detecting device for a secondary battery according to the present invention is expected to provide the following advantageous effects.
(1) The performance of the battery depends on the performance of electrodes (negative electrode and positive electrode) responsible for the oxidation-reduction reaction. The present invention determines the electrode performance in a short time by measuring voltage and current values applied from the outside of the battery and performing calculation using the measured values. Such a detection of electrode performance ensures safety and reliability in use of batteries.
(2) The working medium (for example, lithium ions in a lithium-ion battery) in a battery generally contains its medium in a dissolved form in a polymer dielectric, and a flow is formed during the charging/discharging process. The degree of the flow is also largely involved in the battery performance. As in (1), the degree may also be obtained as a numerical value based on the measurement of external voltage/current, and the quality thereof can be determined.
3) The life of a battery is limited due to deterioration. The battery life can be predicted by data analysis of measurement results over time given by the SOH/SOC detecting device for a secondary battery of the present invention. This is because the present invention makes it possible to obtain data rapidly and accurately.
In using a secondary battery, it is indispensable to always grasp the current state of charge (SOC) and the state of health (SOH, power storage performance). However, in prior art, it has been impossible to immediately detect the state of the battery, and there were many cases causing unexpected “depletion of electricity” or “overcharging”, as well as various troubles or hazards.
The SOH/SOC detecting device for a secondary battery according to the present invention was created as a “battery analyzer” capable of accurately measuring the quality and performance of a battery in less than one second by analyzing the flow of electrons at the time of oxidation/reduction in an electrode in relation to the chemical reaction inside a battery having a complicated mechanism and the continuity of the flow of electrons flowing in an external circuit, based on a rather classical method of the chemical reaction theory, summarizing the analysis as the universal “battery equation” described above, and further developing the application and adaptation.
The technology according to the present invention may be applied to all stages of battery utilization and application, thereby achieving, for example, rapid evaluation upon the battery development, quality control upon the battery production, adjustment of individual cell performance upon the production of battery packs, recognition of the operation state of a battery system, performance classification at the time of reuse, and the like.
In Method 1 described above, the detection device 1 calculates the overvoltage δ and the Dir during the operation of the secondary battery 10 based on the “measured values of the rising voltage and current at the start of charging” of the secondary battery 10 using the battery equation of [Math. 25] and the equation of [Math. 28]. The “measured values of rising voltage and current at the start of charging” herein is an example of the “predetermined condition regarding charging or discharging” of a secondary battery acquired by the measurement controller 14 via various measuring means.
Examples of the “predetermined conditions regarding charging or discharging” include:
(1) Time course of the fall voltage at the start of discharging
(2) Measured value of the rising voltage when discharging is blocked
(3) Measured value of the rising voltage when the charging current is increased or when the discharging current is decreased
(4) Time course of the fall voltage when the charging current is decreased or when the discharging current is increased
(5) Time course of the fall voltage in the transition from charging to discharging
(6) Measured value of the rising voltage in the transition from discharging to charging
The detection device 1 is capable of determining the overvoltage δ during the operation of the secondary battery 10 and Dir by calculation using the battery equation of [Math. 25] and the equation of [Math. 28] based on these conditions. Therefore, the same effects as those of the present invention are exerted.
Although charging and discharging in the case of using a secondary battery have been described in the present embodiment, the present invention is not limited to secondary batteries, and can be applied to a wide range of power storage elements.
A power storage element refers to any element having a power storage function, and refers to, for example, an element including at least a pair of electrodes and an electrolyte and having a function of storing power. The power storage element may be a power storage device.
Examples of power storage element include secondary batteries such as lithium ion secondary batteries, lead-acid storage batteries, lithium ion polymer secondary batteries, nickel-hydrogen storage batteries, nickel-cadmium storage batteries, nickel-iron storage batteries, nickel-zinc storage batteries, and silver oxide-zinc storage batteries; liquid circulation secondary batteries such as redox-flow batteries, zinc-chlorine batteries, and zinc-bromine batteries; and high-temperature operation secondary batteries such as aluminum-air batteries, zinc-air batteries, sodium-sulfur batteries, and lithium-iron sulfide batteries. However, the present invention is not limited to the examples listed above. For example, the power storage element may be formed using a lithium ion capacitor, an electrical double layer capacitor, or the like.
A charging device 1A including a battery management system (BMS) having a battery management unit according to one embodiment of the present invention is described below with reference to
The battery system according to the present embodiment is obtained by connecting a plurality of cells in series to form a pack and a module to constitute a battery pack.
In the present embodiment, the present invention is specifically explained by describing a secondary battery including a single cell or a battery pack, as an example of the power storage element.
The secondary battery 100 according to the present embodiment refers to a battery that can be repeatedly charged and discharged, and that can convert electrical energy into chemical energy and store the chemical energy, and conversely, convert the stored chemical energy into electrical energy and use the electrical energy. Examples of the secondary battery 100 include a nickel-cadmium battery, a nickel-hydrogen metal battery, a lithium-ion battery, and a lead battery. Among these, lithium-ion batteries with a high energy density are particularly preferable to be used for the secondary battery 100.
As shown in
Each of the charging device 1A, the BMU 3 included in the charging device 1A, and the secondary battery 100 connected to the BMU 3 described in this embodiment may have any structure insofar as the functions described in the present embodiment can be implemented. Their structures can be modified as appropriate.
The charging power source 2 is a power source that supplies a charging voltage to the secondary battery 100. The charging power source 2 includes a transformer/rectifier circuit that converts alternating-current power into direct-current power. The resulting direct-current power is supplied to the secondary battery 100 via the BMU 3.
The BMU 3 includes a microcomputer 3a as a control circuit (processor), which is an example of a control unit that mainly executes calculations, commands, and the like, a charging voltage control unit 3b that controls a charging voltage and the like, and a cell voltage detection circuit 3c that detects a voltage of each cell of the secondary battery 100. The BMU 3 measures a voltage of each cell of the secondary battery 100.
The microcomputer 3a is electrically connected to the charging voltage control unit 3b and the cell voltage detection circuit 3c. The microcomputer 3a includes a microprocessing unit (MPU, hereinafter) 40 as a central arithmetic device, a read only memory (ROM, hereinafter) 41 and a random access memory (RAM, hereinafter) 42 as memory means, a switching control unit 43 that controls ON/OFF of a switching element (not shown) included in the cell voltage detection circuit 3c, a timer 44 as a time measuring means, a counter 45 as a counting means, a current detection unit 46 that detects a current value applied to the secondary battery 100 during charging or discharging via a current detecting means (a current sensor 60 described later), a cell voltage monitoring unit 47 that monitors a voltage value (cell voltage) between terminals of each cell of the secondary battery 100, an A/D conversion unit 48 having an A/D conversion function, a state of health calculation unit 49 that calculates a state of health SOH of the cell, a dynamic internal resistance measurement unit 50, a dynamic internal resistance storage unit 51, a temperature correction value acquisition unit 52, and the like. The ROM 41 stores various processing programs (for example, programs for detecting voltages of individual cells included in the secondary battery 100 and controlling voltages and currents applied during the charging and discharging according to the state) to be performed in the charging device 1A. In the RAM 42, for example, the graph according to the present embodiment, an approximation related to the graph, and the like are stored. The microcomputer 3a is a control circuit including the switching control unit 43, and controls ON/OFF of the switching element.
The details of the SOH calculation unit 49, the dynamic internal resistance measurement unit 50, the dynamic internal resistance storage unit 51, and the temperature correction value acquisition unit 52 are described later.
The balance mechanism 4 is a balance means having a function of maintaining a voltage balance between the cells of the secondary battery 100, and is configured by, for example, an IC chip having such a function. The balance mechanism 4 is operated by, for example, the microcomputer 3a of the BMU 3. The balance mechanism 4 compares voltages of a plurality of cells with each other, independently discharges or appropriately charges each cell with a constant current as necessary, thereby standardizing the SOC (State of Charge) level of each cell. More specifically, the balance mechanism 4 constitutes a charging/discharging circuit for adjusting the voltage balance between the respective cells of the secondary battery 100 through discharging or charging.
The current detection/protection circuit 5 is a protection circuit for detecting current values of charging currents and discharging currents, and also for stopping overcharging and overdischarging. The current detection/protection circuit 5 measures a voltage by an electronic circuit, and stops charging when the voltage becomes equal to or higher than a certain value. The current detection/protection circuit 5 also stops discharging when the voltage becomes equal to or lower than a certain value. The current detection/protection circuit 5 is operated by the microcomputer 3a of the BMU 3.
The display means 6 displays the charging state (SOC or the like) of the secondary battery 100, the total voltage of the battery, the voltages of individual cells, and the like in real time. The display means 6 includes, for example, a predetermined display device, an LCD of a personal computer (PC), or the like.
The secondary battery 100 is an example of a battery system in which a plurality of cells (single cell inducing a basic battery reaction) are connected in series to increase the voltage to constitute an energy source. The secondary battery 100 is a battery pack constituted of a plurality of cells connected in series, in which the cells are electrically accumulated to increase the voltage. Examples of the secondary battery 100 include lithium-ion batteries.
The voltage detection method and data processing method described in Japanese Patent Application Publication No. 2017-66404 filed by the inventor of the present invention may be applied to the methods for detecting the voltage and processing data of each cell of the secondary battery 100 by the BMU 3 (cell voltage detection circuit 3c).
The cell voltage detection circuit 3c is an example of the voltage measuring means for measuring a voltage between terminals of a cell as a power storage element. The voltage measuring means may measure the voltage of a cell, for example, by a resistance division type circuit or the like.
The microcomputer 3a has a cell protection function of operating the current detection/protection circuit 5 based on the results of all the voltage values of the cells, and immediately stops charging when the voltage of one of the cells constituting the secondary battery 100 exceeds a predetermined voltage limit, and immediately stops discharging when the voltage of one of the cells falls to a predetermined lower voltage limit. Further, it is also possible to add a blockage relay for blocking power supply to the load 200 as a function of the secondary battery 100. In this configuration, a stop signal for stopping them from the microcomputer 3a is used as a drive signal of the blockage relay to block the power.
More specifically, the microcomputer 3a is capable of controlling the charging voltage of the charging power source 2 for charging the secondary battery 100 according to the voltage of each cell, thereby optimizing the charging and discharging operations of the entire secondary battery 100.
In addition, the microcomputer 3a is capable of observing the degree of variation in voltage of each cell, adjusting the current intensity of charging, reducing the discharging current, automatically adjusting the adaptability of the load power according to the power of the secondary battery 100, thereby preventing the abnormal operation of the secondary battery 100. In addition, the BMU 3 also provides a function of ensuring stability and a long life of the battery.
Further, for example, by providing each cell of the secondary battery 100 with a fixed resistance load via a control relay, the voltages of all cells can be unified to have the minimum value of the cells, thereby providing so-called a passive cell balance function.
The passive cell balance means that a cell having a high voltage is discharged to make its voltage equal to the value of a cell having a low voltage.
Further, for example, by providing each cell of the secondary battery 100 with an individual power source via a control relay, it is possible to perform supplementary charging that unifies the voltages of all cells to have the maximum value of the cells, thereby providing so-called an active cell balance function.
The active cell balance means that a cell having a low voltage is charged to make its voltage equal to the value of a cell having a high voltage. The following charging method may also be used to provide the active cell balance function of the BMU 3 according to the present embodiment.
The BMU 3 according to the present embodiment has a diagnostic function of calculating the state of health SOH of a power storage element (cell). The function is described below.
The BMU 3 (microcomputer 3a) includes a SOH calculation unit 49 that calculates the state of health SOH of a cell based on the dynamic internal resistance Dir of the cell in a brand-new state and the current dynamic internal resistance Dir, a dynamic internal resistance measurement unit 50 that measures the current dynamic internal resistance Dir of the cell while charging or discharging the cell, and a storage unit 51 that stores the dynamic internal resistance Dir of the cell in the brand-new state.
The diagnosis of each cell of the secondary battery 100 by the BMU 3 is performed by measuring a voltage change during charging of the cell or a voltage change during discharging of the cell.
Further, as described above, since the progress of deterioration of a cell can be expressed as a change rate of the dynamic internal resistance Dir of the cell, the state of health SOH of the power storage element (cell) can be expressed as: (Dir of a power storage element in a brand-new state)/(current Dir of the power storage element)×100(%).
Therefore, when the SOH calculation unit 49 calculates the state of health SOH of a cell, the BMU 3 calculates Dir of a cell in a brand-new state in the manner described below and stores the calculated Dir in a predetermined dynamic internal resistance storage unit 51, and compares the Dir of the cell in a brand-new state stored in the dynamic internal resistance storage unit 51 with the Dir of the cell currently being diagnosed (being charged or discharged) measured by the dynamic internal resistance measurement unit 50. In this manner, the deterioration state of the cell can be determined, thereby detecting SOH or full charging capacity.
The current Dir of the cell is measured by the dynamic internal resistance measurement unit 50 based on the principle described above.
It is necessary to store the Dir of a cell in a brand-new state in the dynamic internal resistance storage unit 51 in advance; however, the Dir is not constant and changes depending on a difference in SOC (electro motive force Vemf). The method for calculating the Dir of a cell in a brand-new state is described below.
In order to calculate the Dir of a cell in a brand-new state, it is necessary to detect the SOC (electro motive force Vemf) of the corresponding cell at present.
The electro motive force Vemf can be determined by measuring the voltage after stopping charging and discharging of the cell and leaving the cell unattended for awhile. However, since a BMS needs to perform diagnosis even during the charging and discharging, the measurement method for that purpose is described below.
Although the inclinations during charging slightly vary for the charging and discharging currents on the positive side, Vemf can be determined from the terminal voltage during charging and discharging according to the following equation of an approximation straight line by assuming that the inclinations are identical regardless of the value of Vemf.
The graph of
During discharging: Vemf=V0−0.08I (I<0)
During charging: Vemf=V0−0.15I (0<I).
By thus deriving an approximation, the electro motive force Vemf can be determined by measuring the terminal voltage of the cell and the current (charging/discharging current) by the current sensor 60.
The current sensor 60 (see
[Dir Initial Characteristics: Calculation of Dir of Power Storage Element in a Brand-New State from Vemf]
The initial Dir (Dir of a cell in a brand-new state) can be determined by substituting the electro motive force Vemf into V in a predetermined approximation that approximates the plotted value (for example, the approximation in the graph of
The BMU 3 of the present embodiment is thus capable of accurately detecting the Dir initial characteristic, thereby further improving the accuracy of the SOH as compared with the existing technologies.
The BMU 3 of the present embodiment has a function of correcting Dir according to the temperature of the cell. The function is described below.
The BMU 3 (microcomputer 3a) has the temperature correction value acquisition unit 52 that acquires a temperature of a cell by the temperature sensor 70, which is a temperature measuring means, and, based on a relationship between the temperature of the cell and the dynamic internal resistance Dir of the cell in a bland-new state stored in advance, acquires a dynamic internal resistance Dir of the cell in a brand-new state corresponding to the temperature of the cell. In other words, the temperature correction value acquisition unit 52 is a temperature correction means for performing correction of Dir according to temperature.
The graph shown in
The temperature sensor 70 (see
As for the state of charge SOC, if the battery electro motive force Vemf can be accurately obtained by the measurement principle described above or the like, the obtained electro motive force can be defined as a voltage at which the state of charge of the secondary battery 10 is 100%.
Examples of the control circuit having a diagnostic function provided in the BMS of the present invention include the following.
As shown in
The operation of the circuit 300 is controlled by the microcomputer 3a as described above.
With this circuit configuration, as described above, it is possible to perform diagnosis of the cells by accurately calculating the SOH for each of the cells B1, B2, . . . , BN with respect to a wide range of temperature environment while performing discharging.
As shown in
The operation of the circuit 400 is controlled by the microcomputer 3a as described above.
With this circuit configuration, as described above, it is possible to perform diagnosis of the cells by accurately calculating the SOH for each of the cells B1, B2, . . . , BN with respect to a wide range of temperature environment while performing charging.
The BMU 3 of the present embodiment is characterized by having a diagnostic function. The diagnosis of the power storage element included in the power storage element unit may also be performed, for example, by externally attaching the BMU 3 of the present embodiment to a power storage element unit in which a BMS has already been incorporated. More specifically, it is possible to attach the BMU 3 of the present embodiment to an apparatus in which another power storage element is incorporated, so as to measure the state of health SOH of another power storage element. This makes it possible to diagnose not only a power storage element connected to the BMU 3 in advance but also a power storage element connected to another apparatus, thereby improving the versatility of the BMU 3.
As described above, in the BMU 3 of the present embodiment, the microcomputer 3a, which is an example of the control unit, is capable of calculating the overvoltage δ during the operation of the secondary battery 100 and the Dir according to the battery equation of [Math. 25] and the equation of [Math. 28] based on the measured values of the rising voltage and the current at the start of charging of the secondary battery 100. Further, the state of health SOH can be detected by comparing the obtained Dir with Dir of a secondary battery in a brand-new state. This enables accurate and instantaneous detection of SOH of the secondary battery 100. Therefore, the battery state (for example, the charging state) of the secondary battery 100 can be recognized whenever necessary.
Further, in the BMU 3 of the present embodiment, the microcomputer 3a determines an accurate change in electro motive force at the stationary state based on the measured value of the fall voltage at the time when the charging of the secondary battery 100 is blocked, Δηeq and ηeq* obtained from [Math. 9] to [Math. 11], and the “battery equation”, and determines the state of charge SOC by comparing the result with a comparison table having a previously-measured electro motive force. As a result, even if the capacity of the secondary battery 100 decreases after long-term use, the state of charge at that time can be acquired as a ratio and as an absolute value. This will alleviate use's anxiety about energy depletion.
In Method 1 described above, the BMU 3 calculates the overvoltage δ during the operation of the secondary battery 100 and the Dir based on the “measured values of the rising voltage and current at the start of charging” of the secondary battery 100 using the battery equation of [Math. 25] and the equation of [Math. 28]. The “measured values of rising voltage and current at the start of charging” refers to an example of the “predetermined conditions regarding charging or discharging” of a secondary battery acquired by the microcomputer 3a via various measurement means.
Examples of the “predetermined conditions regarding charging or discharging” include:
(1) Time course of the fall voltage at the start of discharging
(2) Time course of the rising voltage at the start of charging
(3) Measured value of the rising voltage when discharging is blocked
(4) Measured value of the fall voltage when charging is blocked
(5) Measured value of the rising voltage when the charging current is increased or when the discharging current is decreased
(6) Time course of the fall voltage when the charging current is decreased or when the discharging current is increased
(7) Time course of the fall voltage in the transition from charging to discharging
(8) Measured value of the rising voltage in the transition from discharging to charging
The BMU 3 is capable of determining the overvoltage δ during the operation of the secondary battery 100 and the Dir by calculation using the battery equation of [Math. 25] and the equation of [Math. 28] based on these conditions. Therefore, the same effects as those of the present invention are exerted.
Number | Date | Country | Kind |
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2019-004769 | Jan 2019 | JP | national |
2019-112412 | Jun 2019 | JP | national |
2019-128842 | Jul 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/001003 | 1/15/2020 | WO | 00 |