This application claims priority to Japanese Patent Application No. 2023-181723, filed on Oct. 23, 2023, which is expressly incorporated herein by reference in its entirety.
The present invention relates to a soil-and-sand intrusion preventing structure.
As a working vehicle, there have been widely known a crawler-type skid-steer loader, a hydraulic excavator and the like that are used in digging the ground or moving the dug soil and sand. It is often the case where these working vehicles perform an operation by flinging up foreign substances such as soil and sand as well as plants. Accordingly, when an opening portion exists in an outer shell portion of a vehicle, the foreign substances enter the inside of the vehicle through the opening portion, and are stacked in the inside of the vehicle thus giving rise to a possibility that the working vehicle cannot perform its functions. Further, to remove the stacked foreign substances, work of taking off obstructive parts becomes necessary so that the working is interrupted.
As an example of a working vehicle, there has been known a working vehicle where an arm mounting portion that has an inner space and is referred to as an arm post is mounted on a rear portion of the working vehicle. In the inner space of the arm post, an arm and a base end portion of a hydraulic cylinder are rotatably mounted. Further, an opening portion through which the arm and the base end portion of the hydraulic cylinder are inserted into the inner space is formed. The opening portion is formed with a relatively large opening so as to prevent the arm and the hydraulic cylinder from interfering with each other when they are being operated. Foreign substances such as soil and sand are liable to intrude into and to be stacked in the opening portion. In view of such circumstances, there has been proposed a working vehicle where a cleaning opening portion capable of removing foreign substances such as soil and sand that have entered the inner space is formed on a rear end surface of the arm post (see Japanese Laid-open patent publication No. 2017-89364, for example).
In the working vehicle described in Japanese Laid-open patent publication No. 2017-89364, the cleaning opening portion is formed at two portions, that is, left and right portions of the rear end surface of the arm post respectively. The cleaning opening portion is disposed at a position where foreign substances that intrude into the inner space of the arm post can be removed. During working, one of the cleaning opening portions at two portions is closed by a rear door, and the other cleaning opening portion is covered by a cover plate. Accordingly, there is no possibility that foreign substances intrude into the inner space of the arm post from the cleaning opening portions.
In the working vehicle, the rear door has the openable and closable structure and hence, a gap is formed between the rear door and a bumper so as to prevent the interference between these two members. With respect to the gap formed between the bumper and the rear door which are disposed at a position closer to the ground than the opening portion of the above-mentioned arm post, there may be a case where foreign substances such as soil, sand and the like intrude into an engine compartment from the gap. However, in the working vehicle described in Japanese Laid-open patent publication No. 2017-89364, a means that prevents the intruding of foreign substances is not provided in the gap between the bumper and the rear door. Accordingly, there exists a drawback that foreign substances such as soil, sand and the like intrude into the engine compartment through the gap formed between the bumper and the rear door and are stacked in the engine compartment. These foreign substances such as soil and sand are stacked between equipment such as an engine or a radiator and a vehicle body frame that forms a lower portion of a vehicle and hence, the foreign substances cannot be easily removed.
The present invention has been made to overcome such drawbacks, and it is an object of the present invention to realize a soil-and-sand intrusion preventing structure capable of preventing the intrusion of soil, sand and the like through a gap formed between an upper surface of a bumper and a lower portion of a rear door.
[1] A soil-and-sand intrusion preventing structure according to the present invention includes: a rear door that is openable and closable; and a bumper that is disposed to protrude more downward and rearward than the rear door in a state where the rear door is closed. The soil-and-sand intrusion preventing structure includes a soil-and-sand intrusion preventing wall member that extends longer than an opening range of an opening portion formed between rear end wall portions of body frames that are disposed on both left and right sides of a vehicle body, and is fixed to an upper surface of the bumper. The soil-and-sand intrusion preventing structure is mounted on a trim mounting plate that is disposed inside and below a peripheral edge portion of a rear door frame that forms the rear door, and further, includes a flexible trim having a planar shape that follows a planar shape of the soil-and-sand intrusion preventing wall member. The trim is configured to be brought into with the soil-and-sand intrusion preventing wall member over an entire length of the soil-and-sand intrusion preventing wall member when the rear door is closed.
In the above-described configuration, the term “soil and sand” also includes sand, gravel, powdery sand, and plants, and these materials are collectively referred to as soil and sand.
[2] In the soil-and-sand intrusion preventing structure according to the present invention, it is preferable that the soil-and-sand intrusion preventing wall member be formed of a round steel bar. It is preferable that the soil-and-sand intrusion preventing wall member include: a center extending portion that is spaced apart from the rear end wall portion toward a rear side as viewed in a plan view and extends along the rear end wall portion; and distal-end-side extending portions that extend from both ends of the center extending portion to positions where those reach the rear end wall portions. It is preferable that an angle made by the center extending portion and the extending portions be an obtuse angle, and the center extending portion and the distal end extending portions are connected with each other by circular arcs.
[3] In the soil-and-sand intrusion preventing structure according to the present invention, it is preferable that the trim is constituted of: a trim mounting plate inserting portion having a U shape where a side of the trim mounting plate inserting portion into which trim mounting plate is inserted is opened; and a hollow sealing portion that is disposed at a position where the sealing portion is capable of being brought into contact with the soil-and-sand intrusion preventing wall member.
[4] In the soil-and-sand intrusion preventing structure according to the present invention, it is preferable that the sealing portion is positioned and has a shape such that the sealing portion is brought into contact with the soil-and-sand intrusion preventing wall member from a peak portion of the soil-and-sand intrusion preventing wall member to a surface on a rear side of the soil-and-sand intrusion preventing wall member when the rear door is closed.
The soil-and-sand intrusion preventing structure described above includes the trim having flexibility that is disposed below the rear door; and the soil-and-sand intrusion preventing wall member that is fixed to the upper surface of the bumper. The soil-and-sand intrusion preventing structure extends so as to cover the opening portion between the rear end wall portions on left and right sides of the vehicle body as viewed in a plan view. Further, the trim has a shape following shape of the soil-and-sand intrusion preventing wall member. Still further, the trim is configured to be brought into contact with the soil-and-sand intrusion preventing wall member over an entire length of the soil-and-sand intrusion preventing wall member when the rear door is closed. With such a configuration, the soil-and-sand intrusion preventing structure can prevent the intrusion of soil, sand and the like through a gap between a lowermost portion of the rear door and an upper surface of the bumper.
Hereinafter, “a soil-and-sand intrusion preventing structure 40” according to an embodiment of the present invention is described with reference to drawings.
The working vehicle 1 includes a pair of left and right travelling devices 12 each of which is formed of a crawler 11 on a lower side of both sides of the vehicle body 10 in a vehicle width direction. The travelling devices 12 are mounted respectively on the vehicle body frames 13 disposed on both left and right sides of the vehicle body 10. A working device 14 is mounted on a front side of the body frame 13, and a cabin 15 is disposed on a center upper portion of the vehicle body 10.
The working vehicle 14 includes: a pair of arms 16 that are disposed so as to sandwich a left and right sides of the cabin 15; and a pair of left and right hydraulic cylinders 17 that are mounted on the body frame 13 and the arm 16 in a straddling manner. Although not illustrated in the drawing, the working device 14 has a working attachment such as a bucket that is mounted on front end portions of the arms 16 via brackets.
The working vehicle 1 includes an engine compartment 20 (see
The engine cover 18 is configured such that a side of the rear door 19 is openable and closable in a vertical direction using a hinge (not illustrated in the drawing) on a side of the cabin 15 as a fulcrum. The engine cover 18 is held in a closed state with respect to the body frames 13 by an engine cover lock mechanism 24 in a normal operation. Further, the engine cover 18 is configured to be opened upward at the time of performing maintenance or the like. On the other hand, the rear door 19 is configured such that a right side is opened toward a left side as viewed in a plane view using hinge mechanisms 31A, 31B (see
The rear door 19 is held in a closed state by a rear door lock lever 25 (see
The vehicle body 10 includes the bumper 30 that is disposed in a manner of protruding toward a side below and behind the rear door 19 when the rear door 19 is closed. Between a lowermost portion 19a of the rear door 19 and an upper surface 30a of the bumper 30, a gap D1 that allows the rear door 19 to open or close without interfering with the bumper 30 is formed. There is a concern that soil and sand intrude into the engine compartment 20 (see
In view of the above, the working vehicle 1 includes the soil-and-sand intrusion preventing structure 40 (see
On a left side of the body frame 13 and a radiator frame 46, hinge mechanisms 32A, 32B are provided at two upper and lower positions. The radiator 45 is supported such that a right side of the radiator 45 is openable or closable in a left and right direction as viewed in a plan view using the hinge mechanisms 32A, 32B as fulcrums. In such a configuration, to allow the radiator 45 to be openable and closable without making the radiator 45 interfere with the bumper 30, a gap D2 (see
The soil-and-sand intrusion preventing structure 40 is constituted of: a soil-and-sand intrusion preventing wall member 60; and a trim 50 that is described later. The soil-and-sand intrusion preventing wall member 60 that forms one member of the soil-and-sand intrusion preventing structure 40 is fixed to an upper surface 30a of the bumper 30. The soil-and-sand intrusion preventing wall member 60 is formed of a rod (also referred to as round steel bar) made of steel having a circular cross-sectional shape. On a rear side of the vehicle body 10, between a rear end wall portion 13a of the body frame 13 on a right side and a rear end wall portion 13b of the body frame 13 on a left side, an opening portion 27 that allows the radiator 45 to be openable and closable is provided. The configuration of the soil-and-sand intrusion preventing wall member 60 is explained with reference to
The rear door 19 is formed of the rear door frame 26 that has a recessed structure on a surface thereof on a side of a radiator 45. On a lower portion of an inner side of a peripheral edge portion 26a of the rear door frame 26, the trim 50 that forms the other member of the soil-and-sand intrusion preventing structure 40 is disposed. The trim 50 is integrally joined to the rear door 19, and moves following an operation of the rear door 19. The configuration of the trim 50 is described with reference to
The soil-and-sand intrusion preventing wall member 60 has a circular cross section, and is formed of the center extending portion 60a, and distal-end-side extending portions 60b, 60c, and an angle θ made between the center extending portion 60a and the distal-end-side extending portions 60b, 60c is set to an obtuse angle. The center extending portion 60a and the distal-end-side extending portions 60b, 60c are connected with each other in a smooth rounded manner by way of circular arcs r. By forming the soil-and-sand intrusion preventing wall member 60 in such a shape, the soil-and-sand intrusion preventing wall member 60 can maintain both front and back surface thereof in a state where these surfaces have no unevenness such as wrinkles and cracks that are liable to be caused at the time of performing bending forming. As a result, it is possible to bring the trim 50, which is described later uniformly into contact with the soil-and-sand intrusion preventing wall member 60 over an entire length thereof. In this embodiment, the soil-and-sand intrusion preventing wall member 60 is formed of the center extending portion 60a and the distal-end-side extending portions 60b, 60c. However, it is possible to form the entirety of the soil-and-sand intrusion preventing wall member 60 constituted of the center extending portion 60a and the distal-end-side extending portions 60b, 60c into a continuous gently curved shape.
It may not always be the case that the cross-sectional shape of the soil-and-sand intrusion preventing wall member 60 is a true circle. An elliptical shape, a polygonal shape having no corners are also applicable as the cross-sectional shape of the soil-and-sand intrusion preventing wall member 60. Further, by fixing the soil-and-sand intrusion preventing wall member 60 by welding at a contact portion between the soil-and-sand intrusion preventing wall member 60 and the bumper 30, floating or the like can be prevented and hence, a sufficient fixing strength can be obtained. The bumper 30 is a portion that extends from a lower body frame 28 (see
The rear door lock lever 25 is disposed on a right side of the rear door 19. Stoppers 43 are mounted on upper and lower portions of the right side of the rear door frame 26 (see
A trim mounting plate 57 is disposed between the left and right sides of the peripheral edge portion 26a of the rear door frame 26 at a lower portion of the rear door frame 26, and protrudes toward the vehicle body 10 (see
As illustrated in
The trim 50 has flexibility and hence, the trim may be formed by molding into a shape that is developed in a straight line shape, and may be mounted following the shape of the trim mounting portion 57b. Alternatively, the trim 50 may be formed by molding in advance in a shape that follows the shape of the trim mounting portion 57b. As illustrated in
A trim removal preventing member 58 is fixed to the trim mounting plate 57. As illustrated in
As illustrated in
The trim 50 is formed by molding using a material having flexibility. In a U-shaped portion of the trim mounting plate inserting portion 51, a reinforcing metal plate 55 is inserted as a core member. The core member may be formed by stacking hard resin layers in two layers or three layers by molding thus avoiding the use of the reinforcing metal plate 55.
On a lower side of the straight line portion 53 of the trim mounting plate inserting portion 51, the sealing portion 54 is integrally formed with the trim mounting plate inserting portion 51. The sealing portion 54 is constituted of a ring portion 54a. The ring portion 54a has flexibility and hence, when the ring portion 54a is brought into contact with the soil-and-sand intrusion preventing wall member 60, a portion of the ring portion 54a that intersects with the soil-and-sand intrusion preventing wall member 60 is deformed. The soil-and-sand intrusion preventing structure 40 is constituted of the trim 50 and the soil-and-sand intrusion preventing wall member 60 described above.
The rear door 19 has the structure where the rear door 19 is opened or closed by being rotated using the hinge mechanisms 31A, 31B (see
As has been described heretofore, the soil-and-sand intrusion preventing structure 40 includes: the trim 50 having flexibility that is disposed below the rear door 19; and the soil-and-sand intrusion preventing wall member 60 that is fixed to the upper surface 30a of the bumper 30. The soil-and-sand intrusion preventing wall member 60 extends so as to cover the opening portion 27 between the left and right rear end wall portions 13a, 13b of the vehicle body 10 as viewed in a plan view. The trim 50 has a shape that follows a planner shape of the soil-and-sand intrusion preventing wall member 60. Further, when the rear door 19 is closed, the trim 50 is brought into contact with the soil-and-sand intrusion preventing wall member 60 over the entire length thereof. By adopting such a structure, the soil-and-sand intrusion preventing structure 40 can prevent the intrusion of the soil, sand and the like through the gap D1 formed between the lowermost portion 19a of the rear door 19 and the upper surface 30a of the bumper 30.
The soil-and-sand intrusion preventing wall member 60 is constituted of: the center extending portion 60a; and the distal-end-side extending portions 60b, 60c that extend from both ends of the soil-and-sand intrusion preventing wall member 60 to positions at which the distal-end-side extending portions 60b, 60c reach the rear end wall portions 13a, 13b. An angle θ that the center extending portion 60a makes with the distal-end-side extending portions 60b, 60c is an obtuse angle, and the center extending portion 60a and the distal-end-side extending portions 60b, 60c are connected to each other by circular arcs r.
By forming the soil-and-sand intrusion preventing wall member 60 in such a shape, the soil-and-sand intrusion preventing wall member 60 can maintain smooth front and back surfaces having no unevenness such as wrinkles and cracks that are liable to occur at the time of performing bending forming. When the rear door 19 is closed, it is possible to bring the trim 50 into uniform contact with the soil-and-sand intrusion preventing wall member 60 over the entire length thereof. Further, it is possible to prevent the occurrence of a case where the trim 50 is damaged due to the repeated opening and closing operations of the rear door 19. Still further, when an operator performs a maintenance, there is a case where the operator places his hands, his legs or his soles on the soil-and-sand intrusion preventing wall member 60. However, the soil-and-sand intrusion preventing wall member 60 has a circular cross section and hence, there is no concern that his hand or foot is caught by the soil-and-sand intrusion preventing wall member 60 or his hand, leg or sole is damaged by the soil-and-sand intrusion preventing wall member 60.
The trim 50 is constituted of: the trim mounting plate inserting portion 51 having a U shape where a side of the trim mounting plate inserting portion 51 into which the trim mounting plate 57 is inserted is opened; and the hollow sealing portion 54 that is disposed at a position where the sealing portion 54 is capable of being brought into contact with the soil-and-sand intrusion preventing wall member 60. The trim mounting plate inserting portion 51 has protruding portions 52a, 52b, 53a, 53b directed toward the inside. The protruding portions 52a, 52b, 53a, 53b are provided for making the mounting of the trim mounting plate 57 easy and making the removal of the trim mounting plate 57 difficult. The sealing portion 54 is formed of the hollow ring portion 54a having flexibility and hence, the sealing portion 54 can increase its durability while applying no excessive load to opening and closing of the rear door 19.
In the trim 50, the sealing portion 54 is disposed at a position and has a shape such that the sealing portion 54 can be brought into contact with the soil-and-sand intrusion preventing wall member 60 from a peak portion P of the soil-and-sand intrusion preventing wall member 60 to a surface of the soil-and-sand intrusion preventing wall member 60 on a rear side (the rear door 19), when the rear door 19 is closed. That is, at the position where the sealing portion 54 gets over the peak P of the soil-and-sand intrusion preventing wall member 60, a pressing force is not applied to the sealing portion 54. Accordingly, in opening the rear door 19, a large load that removes the trim 50 from the trim mounting plate 57 is not applied to the sealing portion 54 and hence, it is possible to prevent the trim 50 from being damaged.
The soil-and-sand intrusion preventing structure 40 has the trim preventing member 58. The trim 50 has the structure where the trim 50 is mounted by inserting the trim mounting plate inserting portion 51 into the trim mounting plate 57. Accordingly, by providing the trim removal preventing member 58 to the trim 50, the position of the device can be maintained stably. Particularly, it is possible to prevent the occurrence of a case where the trim 50 is removed from the trim mounting plate 57 or is deformed due to an opening operation of the rear door 19.
Number | Date | Country | Kind |
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2023-181723 | Oct 2023 | JP | national |