The present invention relates to a soil collection attachment for movable equipment such as skid steer loaders. The attachment is used to collect excavated material, including soil, sand, dirt, and clay, which is displaced from the ground when digging a hole.
When using an excavation device such as an auger, shovel, or post hole digger to dig holes in the ground, the excavated material removed from the hole generally settles around the hole. Manual labor must then be used to collect the excavated material and transport it to another location. For example, people must shovel the dirt, sand, soil, or clay that has collected around the hole into a wheel barrow or other device which can transport the excavated material. The wheel barrow must then be pushed to a location where the excavated material may be deposited, such as up a ramp into the bed of a dump truck. Excavated material is then shoveled out of the wheel barrow. This procedure for cleaning up the excavated materials after digging a hole with an excavation device is time-consuming and labor-intensive.
An example of an excavation cleanup device is described in U.S. Patent Application Publication No. 2003/0097772. That patent application describes a collection tray for collecting excavated material removed from a hole during the excavation process. This collection tray includes an aperture through which an auger may be admitted. This aperture remains open after the auger is removed, and remains open when the collection tray is moved to a different location to dispose of the collected excavated material. The collection tray includes handles and a wheel, so that the tray may be pushed in a manner similar to a wheel barrow. U.S. Patent Application Publication No. 2003/0097772 does not disclose a means for closing the aperture in the collection tray, and does not disclose a means for transporting and disposing of the excavated material in an automated manner. It also does not disclose the attachment of a collection tray to movable equipment such as a loader.
Other examples of excavation cleanup devices are described in U.S. Pat. Nos. 8,991,512 and 9,151,076. Those patents also describe trays which include an aperture through which an auger may be admitted. A plate may be used to manually close the aperture by sliding the plate across the aperture after the auger is removed. Handles are included to facilitate the lifting and carrying of the tray. However, those patents do not disclose an automated means for opening or closing the aperture in the collection tray, and do not disclose a means for transporting and disposing of the excavated material in an automated manner. They also do not disclose the attachment of a collection tray to movable equipment such as a loader.
There is a need for a soil collection device including an automated means for opening and closing a gate which covers an aperture in the device. There is also a need for a soil collection device which allows excavated material to be collected and transported in an automated manner without the use of manual labor. Moreover, there is a need for a soil collection device which allows the material excavated from several different holes to be collected prior to transporting the device to another location to dispose of the excavated material.
The present invention is directed to a soil collection attachment with an automated gate. The soil collection attachment is an attachment for movable equipment. As used herein, the term “movable equipment” encompasses heavy equipment, large equipment, mid-sized equipment, and compact equipment. Examples of “movable equipment” include, but are not limited to, loaders (such as compact loaders, wheel loaders, skid steer loaders, front-end loaders, and articulated loaders), tractors, excavators, backhoes, material handlers, and utility vehicles.
The soil collection attachment includes a bucket that has an aperture in the bottom panel of the bucket. The aperture is sized and shaped so that when the bottom panel of the attachment is placed on the ground, an auger or other excavation device may be admitted into the aperture. When the auger digs a hole in the ground, the excavated materials are deposited in the bucket of the attachment, instead of being deposited on the ground around the hole. As used herein, “excavated material” is material including, but not limited to, soil, sand, dirt, and clay, which is displaced from the ground when digging a hole. The excavated material is contained by, and remains in, the bucket of the attachment until the material is removed. The bucket includes a gate that slides across the aperture after the auger is removed from the ground, thereby closing the aperture so that the excavated material does not fall out of the bucket through the aperture when the excavated material is being transported to another location. The gate is automated. In a preferred embodiment, the gate is operated by a hydraulic cylinder. Therefore, the gate can be open and shut by the operator of the movable equipment using a button or lever, without the need for the operator to leave the operator control area of the movable equipment. The operator control area is the area from which the equipment operator controls the movable equipment. This operator control area may be an enclosed or partially enclosed cab of the movable equipment, or it may be a space on or adjacent to the movable equipment which is not enclosed.
The soil collection attachment may be used to collect excavated material obtained from digging any hole, including holes for fence posts, holes for planting trees, holes excavated to collect soil samples, or holes excavated for any other purpose. The bucket of the soil collection attachment can preferably collect the excavated materials from several holes before the excavated materials need to be removed from the bucket. The soil collection attachment of the present invention greatly reduces the time and labor required to collect and transport excavated material.
In a preferred embodiment, the soil collection attachment, when attached to movable equipment, is able to collect, transport, and dispose of excavated material in an automated manner. The functions of the soil collection attachment may be controlled by the equipment operator, through the operation of controls which are located in the operator control area of the movable equipment. Accordingly, the soil collection attachment allows excavated material to be collected, transported, and disposed of without the need for manual labor.
The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the detailed description of the invention that follows may be better understood. Additional features and advantages of the invention will be described hereinafter which form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and specific embodiments disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the invention as set forth in the appended claims. The novel features which are believed to be characteristic of the invention, both as to its organization and method of operation, together with further objects and advantages will be better understood from the following description when considered in connection with the accompanying figures. It is to be expressly understood, however, that each of the figures is provided for the purpose of illustration and description only and is not intended as a definition of the limits of the present invention.
A curved plate 29 may also be included in the bucket 14. The curved plate is positioned in front of back panel 26. Without a curved plate 29, excavated material may collect and become compacted in the joint between bottom panel 18 and back panel 26. By eliminating a 90° angle in the back of bucket 14, the curved plate 29 reduces or eliminates the compaction of the excavated material, and therefore makes it easier for the bucket to be emptied. In locations with wet soil or clay, the curved plate 29 would be more helpful than in locations with dry sand, where soil compaction would not be an issue. The curved plate 29 also strengthens the back of the bucket 14. Specifically, the weight of excavated material can deform the back panel 26 in some cases. However, when a curved plate 29 is included, the curved plate acts as a gusset which strengthens the back of the bucket 14 and prevents back panel 26 from deforming. Therefore, the use of curved plate 29 may allow a lighter material to be used in the construction of back panel 26.
An aperture 30 passes through the bottom panel 18. In the embodiment shown in
A hydraulic cylinder 40 is attached to the back panel 26. Specifically, back panel attachment tabs 45 are secured to back panel 26 (see
As shown in
In order to connect bucket 14 to movable equipment, the soil attachment assembly 10 includes an attachment plate 16. The attachment plate 16 is connected to bucket 14 because the attachment plate is secured to attachment connecting plates 78, which are secured to back panel 26. Various attachment assemblies may be used to attach soil collection attachment 10 to movable equipment such as a skid steer loader. Preferably, the attachment plate 16 of the soil collection attachment 10 may be used with standardized attachment assemblies, so that the soil collection attachment may be attached to a variety of types and brands of movable equipment. In the embodiment shown (see
Hydraulic tubing 84 extends from the hydraulic cylinder 40 to the movable equipment so that the equipment operator can operate the hydraulic cylinder, thereby opening and closing gate 48, without leaving the operator control area of the movable equipment.
In one embodiment, each side of the bottom panel 18 is approximately 41 inches long, and the aperture 30 is approximately 13 inches in diameter. The back panel 26 is approximately 20 inches high, and the top panel 28 is approximately 14 inches long. With such dimensions, 4-5 holes for fence posts, as an example, can be dug using a 12-inch diameter auger before the excavated material needs to be dumped out of the bucket 14. In one embodiment, the angle between the bottom panel 18 and the front panel 24 is approximately 135°, and the front panel is approximately 11 inches wide (i.e. the front panel extends approximately 11 inches from the bottom panel). However, because the front panel 24 is angled, the distance between the top edge 86 of the front panel and the ground, if the bottom panel 18 is resting flat on level ground, is approximately 8 inches. These dimensions allow the excavated material to be emptied out of the bucket 14 by tilting the bucket forward past parallel so that excavated material slides along the front panel 24 and over the top edge 86.
The above dimensions also allow the soil collection attachment 10 to be supported by a skid steer loader or other movable equipment that may be driven on a yard without disturbing or impregnating the soil. Using wide turf-friendly tires and articulating vehicles further reduces the risk of marring a yard when using the soil collection attachment 10 in conjunction with a skid steer loader. In some embodiments in which the dimensions are greater than those provided above, heavier equipment may be needed to support the soil collection attachment 10. In some cases, such as when soil collection attachments 10 are used near people's homes, the use of heavier equipment is not desirable due to the risk of damage to the yard, size limitations, and safety.
However, the above dimensions are provided as an example. In other embodiments, different dimensions may be used. For example, each side of the bottom panel 18 may have a length ranging from about 20 to 60 inches, from about 30 to 50 inches, or from about 35 to 45 inches. The sides of the bottom panel 18 need not each be of equal length. The back panel 26 may have a height ranging from about 5 to 50 inches, from about 10 to 40 inches, or from about 15 to 30 inches. The top panel 28 may have a length ranging from about 5 to 50 inches, from about 7 to 30 inches, or from about 10 to 20 inches. The front panel 24 may have a width ranging from about 1 to 30 inches, from about 5 to 25 inches, or from about 10 to 20 inches. The angle between the bottom panel 18 and the front panel 24 is preferably greater than 90°, and may be from about 105° to 165°, from about 115° to 155°, or from about 125° to 145°. The use of different dimensions will affect the amount of material that may be held by the bucket 14. Also, the use of different dimensions may change the type of movable equipment that is needed to support the soil collection attachment 10.
The aperture 30 of bottom panel 18 may be of different diameters, depending on the cross-sectional diameter of the auger that may be used. Preferably, the diameter of the aperture is about 1 to 2 inches greater than the diameter of the auger. Therefore, if an auger 32 that is 12 inches in diameter is used, then the diameter of the aperture 30 is preferably about 13 to 14 inches. If an auger 32 that is 8 inches in diameter is used, then the diameter of the aperture 30 is preferably about 9 to 10 inches.
In the embodiment of
In other embodiments, the collar 34 may be used without base plate 36. In that case, the collar 34 may be affixed to the bottom panel 18 by attachment means such as soldering, welding, or adhesives, or by including a flange which may be attached to the bottom panel by mechanical fasteners.
The height of the collar 34 may range from about 0.5 inch to about 12 inches, from about 2 inches to about 10 inches, or from about 4 inches to about 8 inches. A detachable tube 90, shown in
When in use, the soil collection attachment 10 is used as an attachment to movable equipment, such as a skid steer loader or a front-end loader. The attachment plate 16 of the soil collection attachment 10 may be attached to a boom 12 of a skid steer loader, as shown in
Some excavated materials 94 will slide easily off of the blades of the auger 32 when the auger blades are above ground. In some soil conditions, it is helpful to spin the shaft of the auger 32 when it is above ground, so that excavated materials 94 which have collected on the auger blades will spin off of the blades. The auger 32 may be held over the bucket 14 of the soil collection attachment 10 when excavated materials 94 fall off, or are spun off, of the auger blades, in order to collect the additional excavated materials in the bucket.
After a hole has been bored in the ground and the gate 48 has been closed, the bucket 14 may be lifted off of the ground by lifting the boom 12 of the movable equipment. The bucket 14 may also be lifted slightly off of the ground before shutting the gate 48, so that the gate 48 can be closed more easily. The bucket 14 may then be tilted on the axis of the pivot pin 82, such that the bottom panel 18 is roughly perpendicular to the ground, as shown in
Tilting the bucket 14 as shown in
The equipment operator may monitor the amount of excavated material which is being collected in the bucket 14, by looking through grate 72 to observe the level of excavated material when the bucket is in the position shown in
As shown in
In embodiments of the soil collection attachment 10 which do not include a grate 72, and in embodiments including a grate when the grate is covered by a solid plate panel 96, it is still desirable for the equipment operator to be able to see at least part of the bottom panel 18, and to see through aperture 30. When the operator can see through the aperture 30, the operator can place the aperture so that it surrounds a point marked on the ground to indicate the intended location of the hole. Also, if the operator can see the bottom panel, then the operator can see when there is excavated material on the gate 48, after the bucket 14 is tilted to slide the excavated material to the back panel 26. If enough excavated material has been collected so that material rests on gate 48 even after the bucket 14 has been tilted in that manner, material should be emptied from the bucket before further holes are excavated. Therefore, in order to facilitate the placement of the aperture 30 on the desired location on the ground, and in order to monitor the excavated material, a mirror 98, such as a convex mirror, which is visible to the equipment operator and directed toward the aperture 30 may be mounted on an arm 100 attached to the movable equipment.
Modifications to the soil collection attachment 10, such as including a grate 72 when the attachment will be used in the excavation of clay, and including a mirror 98 instead of a grate when the attachment will be used in the excavation of fine particulate soil, allow the attachment to be adapted to different terrains. Alternatively, the soil collection attachment 10 may include a grate 72, and may be provided with a solid plate panel 96 and a mirror 98, so that the solid plate panel may be used to cover the grate when needed. In circumstances when grate 72 is covered with the solid plate panel 96, mirror 98 may be attached to the movable equipment or to the soil collection attachment 10. Arm 100 may also be provided with soil collection attachment 10, with the arm either attached or attachable to mirror 98.
To transport the excavated material 94 to a location where the excavated material may be emptied out of bucket 14, the movable equipment may be driven to another location. The bottom panel 18 may be substantially parallel with the ground when the movable equipment is driven to another location, and indicated in
Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present invention. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.
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