The disclosure relates to devices, systems and methods for use in planting, and in particular to devices, systems, and methods for active control of ground engaging elements on row units in planting implementations. The disclosure has implications for planting of corn, soybeans, and other agricultural crops.
In crops, such as corn and soybeans, proper seed planting depth is required to maximize crop yield. Often the weight of the planter row unit is insufficient to maintain proper planting depth in heavy and/or compacted soils. As such, many modern planting systems apply supplemental down force, as needed, to maintain proper planting depth. In some systems, gauge wheels ride on the soil surface and set the maximum planting depth and the load carried on the gauge wheels can be monitored. If the gauge wheels are not carrying enough load, the seeds likely will not be planted at the proper depth. If the gauge wheels are carrying excessive load the soil underneath the gauge wheels may compact. Compacted soil can be difficult for plant roots to penetrate and therefore may inhibit proper root development, negatively impacting yield. Soil with a high moisture content has an increased likelihood of detrimental compaction. Also, some soil types are more prone to compaction than others.
Further the amount of pressure on closing wheels may impact soil compaction and thereby yield. Various existing closing wheels have an adjustable spring to apply pressure to the closing wheels and assist in forcing the seed trench closed. Some planters have hydraulic and/or pneumatic cylinders, in place of or in addition to springs, to apply pressure to the closing wheels. Closing wheel pressure must be sufficient to provide good seed-to-soil contact when closing the furrow. However, excessive pressure may overly compact the soil around the seed, interfering with optimal plant development. Both closed and open loop control systems for closing wheels are described in U.S. Pat. No. 8,910,582, which is hereby incorporated by reference in its entirety. The control systems monitor the closing wheel pressure and adjust the applied load, but do not make adjustments for soil properties.
There is a need in the art for a control system that monitors soil properties to optimize planting unit operations, specifically gauge and closing wheel loading, to maximize crop yield.
Discussed herein are various devices, systems, and methods for sensing soil conditions in connection with agricultural planting. In some implementations, the sensors provide inputs used to adjust the supplemental down force of various parts on a row unit.
A system of one or more computers can be configured to perform particular operations or actions by virtue of having software, firmware, hardware, or a combination of them installed on the system that in operation causes or cause the system to perform the actions. One or more computer programs can be configured to perform particular operations or actions by virtue of including instructions that, when executed by data processing apparatus, cause the apparatus to perform the actions.
A system of one or more computers can be configured to perform particular operations or actions by virtue of having software, firmware, hardware, or a combination of them installed on the system that in operation causes or cause the system to perform the actions. One or more computer programs can be configured to perform particular operations or actions by virtue of including instructions that, when executed by data processing apparatus, cause the apparatus to perform the actions.
One Example includes a row unit down force system including a down force actuator in operational communication with a soil engaging element and constructed and arranged to apply supplemental down force to the soil engaging element; a monitoring system including at least one soil property sensor constructed and arranged to generate soil property values as sensor inputs; and a control system module, where the control system module is constructed and arranged to generate actuator command signals in response to the soil property values and sensor inputs. Implementations of Example 1 may include corresponding computer systems, apparatus, and computer programs recorded on one or more computer storage devices, each configured to perform the actions of the methods.
Implementations of this Example may also include one or more of the following features.
The row unit down force system of Example 1 where the soil engaging element is a gauge wheel.
The row unit down force system of Example 1 further including a gauge wheel load sensor in operational communication with the control system module.
The row unit down force system of Example 1 where the actuator command signals are transmitted to and control operation of the actuator.
The row unit down force system of Example 1 where the control system module utilizes the gauge wheel load and the soil property values to modify supplemental down force applied to the ground engaged element by the actuator.
The row unit down force system of Example 1 where the soil property values include at least one of soil moisture, soil pH, amount of crop residue in the soil, soil quality, soil compaction, soil nitrate level, and soil density. Implementations of the described Examples may include hardware, a method or process, or computer software on a computer-accessible medium.
Another Example includes a system for active control of at least one soil engaging element of a row unit via an actuator including a load controlling system including a soil property sensor constructed and arranged to generate soil property values. Other embodiments of this Example include corresponding computer systems, apparatus, and computer programs recorded on one or more computer storage devices, each configured to perform the actions of the methods.
Implementations of Example 2 may include one or more of the following features.
The system of Example 2 where the at least one soil engaging element is selected from at least one of a gauge wheel, a closing wheels, an opening disk, a seed firmer, and a row cleaner.
The system of Example 2 where the soil property sensor is located on the row unit.
The system of Example 2 where the soil property values include at least one of a soil moisture, a soil pH, an amount of crop residue in the soil, a soil quality, a soil compaction, a soil nitrate level, and a soil density.
The system of Example 2 where the load controlling system is constructed and arranged to generate an actuator command signal corresponding to the soil property values.
The system of Example 2 where the actuator command signal modifies down force applied by the actuator to the at least one soil engaging element.
The system of Example 2 where the soil property sensor provides soil property values prior to a seed trench being opened.
The system of Example 2 where the soil property sensor provides soil property values within an opened seed trench. Implementations of the described Examples may include hardware, a method or process, or computer software on a computer-accessible medium.
Another Example includes an active load controlling system including at least one ground engaging element, at least one soil property sensor for detecting soil property values, a control module, at least one actuator, where the control module is constructed and arranged to modify load on the ground engaging element via actuator command signals in response to soil property values. Other embodiments of this Example include corresponding computer systems, apparatus, and computer programs recorded on one or more computer storage devices, each configured to perform the actions of the methods.
Implementations may include one or more of the following features.
The active load controlling system of Example 3 where the at least one ground engaging element is a closing wheel.
The active load controlling system of Example 3 further including a closing wheel load sensor.
The active load controlling system of Example 3 where soil property values are sensed by at least one of electrical conductivity, optical spectroscopy, force penetrometers, ground penetrating radar, ultrasound, force required for tillage implement to break the soil, and interpolated soil property sensors inserted in or around the field.
The active load controlling system of Example 3 further including a database to predict soil properties values.
The active load controlling system of Example 3 where the database includes at least one of pre-recorded soil survey maps, local rainfall data, weather station history, and models of soil drainage. Implementations of the described Examples may include hardware, a method or process, or computer software on a computer-accessible medium. While multiple implementations are disclosed, still other implementations of the disclosure will become apparent to those skilled in the art from the following detailed description, which shows and describes various implementations of the invention. As will be realized, the disclosure is capable of modifications in various obvious aspects, all without departing from the spirit and scope of the disclosure. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
The various embodiments and implementations disclosed and contemplated herein relate to devices, methods and systems for active control of one or more ground engaging elements of a planter. In various implementations, the active control of the one or more ground engaging elements may be modulated by sensor inputs, including information from soil property sensors provided to the system as sensor signals for processing.
Such ground engaging elements may include gauge wheels, closing wheels, opening disks, seed firmers, row cleaners and other elements of a row unit and/or planter as would be known to those of skill in the art. In various implementations, the applied down force is modified on the basis of soil moisture or compaction data, as well as other measured and stored data.
Turning to the disclosed implementations in greater detail,
In these implementations, at least one hopper 14 is disposed on the planter 1 to hold seed, as would be understood. In further implementations, each individual row unit 20 includes at least one hopper 14 for storing and dispensing seed and/or liquids such as pesticides, herbicides and/or fertilizer and the like. It is further understood that, generally, the row units 20 on a particular planter are typically identical or substantially similar. The planter 1 moves forward and backward via the fore-aft direction shown by the reference arrow A.
In some implementations, a row unit 20 includes a system 10 constructed and arranged for controlling gauge wheel load, as shown in
Various row units 20 may optionally include one or more sensors, such as a gauge wheel load sensor 16 and/or a closing wheel sensor 18 or other sensors known in the art. Any other known components or features may be incorporated into the row units 20. It is understood that the system 10, according to any implementation disclosed and/or contemplated herein, can be incorporated into any row unit 20 having any configuration and/or sensor arrangement.
In some implementations such as that in
It is understood that maximizing crop yield requires optimizing gauge wheel load so as to balance both maintaining an optimum planting depth and preventing detrimental soil compaction. The optimum gauge wheel load may therefore vary with the soil moisture content and soil type and can be improved via the measurement via the soil property sensor 30. Additionally, the optimum gauge wheel load may vary across a field as soil moisture content and soil type changes.
In addition to gauge wheel 24 load, other planter row unit 20 operations can be optimized using soil properties. For example, trench closing wheels also engage the soil and the closing wheel control system can be optimized by using soil property information, as described in relation to
Some implementations disclosed herein relate to technologies for achieving the optimal operating conditions for the gauge wheels or other soil engaging elements in order to balance both maintaining optimal planting depth and minimizing undesirable soil compaction.
Accordingly, the soil property sensor 30 according to various implementations may sense various soil properties including but not limited to soil moisture, soil modulus, soil pH, quantity of crop residue present in the soil, soil quality, soil compaction, soil nitrate level, soil density and any other properties as would be recognized by those of skill in the art.
As shown in the various implementations of
Soil structure is composed of mineral components, water, air, and organic materials. This structure determines how cohesive the soil is. Cohesive soils with high moisture content are more prone to compaction due to planter row unit traffic than cohesive soils with low moisture content or granular soils of any moisture content.
Knowing how prone the soil is to compaction can be used as an input to the gauge wheel control system and will affect how much load is applied to the gauge wheels, as described below.
Returning to the implementation of
As shown in
In various implementations, and as shown in
As shown in the implementations of
As shown in
Returning to
In various implementations, the actuator 42 is constructed and arranged to control the supplemental downforce applied to the row unit 20. In some implementations, the supplemental down force may be applied specifically to the gauge wheel 24 and/or closing wheel 26. Various alternative implementations and configurations are possible.
Continuing with the implementations of
For example, soil property input signals 34 may be received by the control module 40 which may send an output command signal 36 to automatically adjust—increase or decrease—the supplemental downforce applied to the row unit 20 or gauge wheel 24, as shown in
In one example system 10 depicted in the implementation of
In the implementations of
As shown in
That is, as shown in
It is understood that the system 10 is constructed and arranged such that if the soil has low susceptibility to compaction, then a higher gauge wheel load target (box 112) is transmitted to the down force control system (box 114) to better maintain planting depth. If the soil has high susceptibility to compaction, then a lower gauge wheel load target (box 112) is transmitted to the down force control system to better maintain planting depth. If the soil has medium susceptibility to compaction no adjustment or minimal adjustment to the gauge wheel load target (box 112) is made.
It is readily appreciated that the down force control (box 114) signal may be operably communicated to the actuator for adjustment of the actuator signal output (box 116).
As is shown in
In certain implementations, previously collected location and soil data can be used to adjust down force. That is, data collected previously by another vehicle, such as a tillage tractor, can be communicated to the system 10 so as to adjust the applied down force as the planter traverses the field.
For example, as shown in
In these implementations, if the shear force on this tine 7B is significantly higher than that of neighboring tines that do not trail the press wheel 5, then the soil is currently susceptible to compaction. The compaction map is then transmitted, such as wirelessly, to the GPS enabled planting implement for use with the down force control (box 114) system when it passes over the same location. It is understood that the gauge wheel load target (box 112) is processed via the down force control system (box 114) in the same manner described in the previous example.
In the implementations of the system shown in
It is understood that a loss of planting depth can be caused by the gauge wheels rolling over a thick mat of crop residue. If excessive crop residue is detected a signal to increase the target gauge wheel load (box 112) is transmitted to the down force control (box 114), so as to increase the target gauge wheel load so as to further compress the crop residue and minimize planting depth loss. If crop residue is not excessive no adjustment to the gauge wheel load target is made. Additional inputs such as the gauge wheel load sensor input (box 118) can also be utilized in such implementations, as has been previously described above.
In the implementations of
The susceptibility data is then transmitted to the down force control (box 114), as has been previously described. If the soil has low susceptibility to compaction, then a higher gauge wheel load target is transmitted to the down force control system to better maintain planting depth. If the soil has high susceptibility to compaction, then a lower gauge wheel load target is transmitted to the down force control system to better maintain planting depth. If the soil has medium susceptibility to compaction no adjustment to the gauge wheel load target is made, and therefore adjustment to the command signal 36 to the actuator 42.
In the implementations of the system 10 shown in
In implementations like that of
Further, in another optional step the system 10 transmits gauge wheel sensor input 34 as a further sensor input to the module 40 for processing by the system 10 as gauge wheel load sensor input 118. As has been described above, the gauge wheel load sensor input 118 is communicated to the down force control (box 114) so as to be operably communicated to the actuator for adjustment of the actuator signal output (box 116) and therefore adjust the command signal 36 to the actuator 42.
If the system 10 determines that pre-existing compaction is high, additional force is commanded to the down force actuator to prevent planting depth loss. If pre-existing compaction is low, a reduction in force is commanded to the down force actuator to prevent detrimental soil compaction. If pre-existing compaction is nominal no adjustment to the commanded force is made.
The system 10 may additionally include a control system module 40 constructed and arranged to send a command signal 36 to the closing wheel actuator 42 to adjust and/or maintain the amount of supplemental down force applied to the closing wheel. The control system module 40 may receive sensor input signals 34 from the soil property sensor 30 and the closing wheel sensor 18. The closing wheel sensor 72 could be a sensor such as the sensor described in WO2017197274A1, which is hereby incorporated by reference in its entirety.
In various implementations like that of
The implementations of
In this implementation, a vehicle-mounted GPS system 50 may be constructed and arranged to measure the implement position in real-time to the system 10 as sensor input 34 as vehicle position input (box 102). This position data (box 102) can be used for example via signal transmission 34 for processing and/or use in conjunction with data drawn from a database 32 containing, for example, USDA soil survey map data (box 104) to determine or otherwise establish the soil classification/properties (box 110) at the specified location in the field and the command transmitted 36 to the module 40 to apply closing wheel down force (box 130).
An estimate of the soil's current susceptibility to compaction is then transmitted to the closing wheel load control using the soil classification and measured moisture content. If the soil has low susceptibility to compaction, then closing wheel load is increased to provide better seed-to-soil contact. If the soil has high susceptibility to compaction, then closing wheel load is lowered to reduce detrimental compaction. If the soil has medium susceptibility to compaction no adjustment to the closing wheel load is made.
In some implementations, the system 10—after receiving the various sensor input signals 34 via the various soil property sensors 30 and/or databases 32—may adjust any of the various parameters described above, or any additional parameters as would be known, to optimize planting operations. For example, soil property input signals 34 may be used to automatically adjust—increase or decrease—the supplemental downforce applied to the closing wheel 26. The system 10 adjustment to the closing wheel 26 supplemental down force may be in addition to the adjustments indicated by a closing wheel control system. In a further implementation, the system 10 can display sensor input signals 34 and associated values as well as or other commands to an operator. The operator may then make manual adjustments to the supplemental downforce being applied to the closing wheel 26.
Although the disclosure has been described with references to various embodiments, persons skilled in the art will recognized that changes may be made in form and detail without departing from the spirit and scope of this disclosure.
This application claims the benefit under 35 U.S.C. § 119(e) to U.S. Provisional Application 62/753,584, filed Oct. 31, 2019, and entitled “Soil Sensing Control Devices, Systems, and Associated Methods, which is hereby incorporated herein by reference in its entirety for all purposes.
Number | Date | Country | |
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62753584 | Oct 2018 | US |