SOL-GEL COMPOSITE AR COATING FOR IR APPLICATIONS

Abstract
An infrared transmissive article includes an infrared transmissive substrate and a single layer anti-reflective (AR) composite broadband sol gel coating on a surface of the substrate. The AR coating includes a first chalcogenide including compound, and a second chalcogenide including compound intermixed with the first chalcogenide including compound. The percentages of the first chalcogenide and the second chalcogenide in the AR coating are selected to provide a refractive index of the AR coating that approximates the square root of a refractive index of the substrate.
Description

BRIEF DESCRIPTION OF THE DRAWINGS

There is shown in the drawings embodiments which are presently preferred, it being understood, however, that the invention can be embodied in other forms without departing from the spirit or essential attributes thereof.



FIG. 1 is a flow chart detailing steps to create an exemplary composite sol-gel derived composite coating according to an embodiment of the invention. Two sol-gel solutions are prepared and aged separately before mixing. The process flow shown includes the step of dip coating the composite sol gel on a chalcogenide substrate to provide an AR coating thereon. A cross sectional view of the AR coated substrate is also provided.



FIG. 2 are graphs showing the particle size distribution for silica particles obtained from the process detailed in FIG. 1. There are two main size distributions, one centered between about 2-10 nm, and another distribution centered at about 100-200 nm which represents agglomerates of silica particles.



FIG. 3 is a X-ray photoelectron spectroscopy (XPS) Si (2p) spectrum evidencing SiO2 formation. The peak is centered at 103.2 eV indicates the presence of SiO2. No other peaks are present indicating that essentially all of the silicon is in this form.



FIG. 4 is a XPS Ti (2p) spectrum evidencing formation of TiO2. The peak is centered at a binding energy of 459.16 eV signifying the presence of TiO2. No other peaks are present indicating that essentially all of the titania is in this form.



FIG. 5 is a XPS O (1s) spectrum evidencing formation of SiO2 and TiO2. The SiO2 peak is centered at a binding energy of 532.7 eV. The second peak, TiO2, is located at 530.4 eV.



FIG. 6 shows the transmissivity as a % for AR coated chalcogenide substrates according to the invention as compared to uncoated chalcogenide substrates wavelengths from 1.5 to 5.0 micrometer.


Claims
  • 1. An infrared transmissive article, comprising: an infrared (IR) transmissive substrate, anda single layer anti-reflective (AR) sol-gel composite broadband coating on a surface of said substrate, said AR coating comprising:a first chalcogenide comprising compound, anda second chalcogenide comprising compound different from said first chalcogenide comprising compound intermixed with said first chalcogenide comprising compound, wherein percentages of said first chalcogenide and said second chalcogenide in said AR coating are selected provide a refractive index of said AR coating that approximates the square root of a refractive index of said substrate.
  • 2. The article of claim 1, wherein a thickness of said AR coating is <200 nm.
  • 3. The article of claim 1, wherein said first chalcogenide comprising compound is silica and said second chalcogenide comprising compound is titania.
  • 4. The article of claim 1, wherein a primary particle size distribution in said AR coating has a peak at between about 2-10 nm.
  • 5. The article of claim 1, wherein said substrate is a chalcogenide glass substrate.
  • 6. The article of claim 5, wherein said chalcogenide glass substrate comprises a silica substrate, wherein said refractive index of said AR coating in a wavelength range from 1 to 5 microns is from 1.62 to 1.66.
  • 7. The article of claim 5, wherein a % transmissivity of said coated substrate averages at least 70% over a majority of a wavelength range from 1.5 to 5 micrometers.
  • 8. The article of claim 1, wherein said AR coating has a gradient of said refractive index across its thickness, wherein said refractive index of said AR coating is lower at its surface as compared to a bulk of said coating.
  • 9. The article of claim 8, wherein gradient comprises a difference in said refractive index from 1 to 5% from said surface to said bulk of said AR coating.
  • 10. A method for forming composite anti-reflective (AR) sol gel coatings, comprising the steps of: forming a first chalcogenide comprising sol;reacting said first chalcogenide comprising sol with a reagent for hydrolysis;forming a second chalcogenide comprising sol;reacting said second chalcogenide comprising sol with a reagent for hydrolysis, andmixing said first and second chalcogenide comprising sol to form a composite sol-gel coating.
  • 11. The method of claim 10, wherein said first chalcogenide comprising sol comprises silica and said second chalcogenide sol comprises titania.
  • 12. The method of claim 10, wherein a maximum temperature used in said method is no more than 100 C.
  • 13. The method of claim 11, further comprising the step of coating said composite sol-gel on an infrared transmissive substrate.
  • 14. The method of claim 13, wherein said infrared transmissive substrate comprises a chalcogenide glass substrate.
  • 15. The method of claim 13, wherein said coating step comprises dip coating or spin coating.
Provisional Applications (1)
Number Date Country
60778328 Mar 2006 US